CN220346698U - Full-automatic continuous battery cover plate ultrasonic cleaning device - Google Patents
Full-automatic continuous battery cover plate ultrasonic cleaning device Download PDFInfo
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- CN220346698U CN220346698U CN202321832887.1U CN202321832887U CN220346698U CN 220346698 U CN220346698 U CN 220346698U CN 202321832887 U CN202321832887 U CN 202321832887U CN 220346698 U CN220346698 U CN 220346698U
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- fixing rod
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- cover plate
- roller
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- 238000004506 ultrasonic cleaning Methods 0.000 title claims abstract description 21
- 238000004140 cleaning Methods 0.000 claims abstract description 38
- 239000007921 spray Substances 0.000 claims abstract description 24
- 230000005540 biological transmission Effects 0.000 claims abstract description 17
- 238000005520 cutting process Methods 0.000 abstract description 12
- 239000000463 material Substances 0.000 abstract 1
- 230000000149 penetrating effect Effects 0.000 abstract 1
- 238000005507 spraying Methods 0.000 description 19
- 239000007788 liquid Substances 0.000 description 16
- 238000003860 storage Methods 0.000 description 10
- 238000001035 drying Methods 0.000 description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 9
- 238000001914 filtration Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 238000007599 discharging Methods 0.000 description 4
- 238000007602 hot air drying Methods 0.000 description 3
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 230000001502 supplementing effect Effects 0.000 description 2
- 238000007792 addition Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
- 238000004065 wastewater treatment Methods 0.000 description 1
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- Cleaning By Liquid Or Steam (AREA)
Abstract
The utility model relates to a full-automatic continuous battery cover plate ultrasonic cleaning device which comprises a frame provided with a conveying mechanism, wherein a spray cleaning assembly, an ultrasonic rinsing assembly, a high-pressure spray assembly, a spray rinsing assembly and a wind cutting assembly are sequentially arranged on the frame along the conveying direction, the conveying mechanism comprises a plurality of groups of pinch rollers which are arranged side by side and a driving mechanism for synchronously driving the pinch rollers of each group, each pinch roller comprises an upper roller, a lower roller and U-shaped seats which are arranged at two ends of the two rollers, the centers of the two ends of the upper roller and the lower roller are respectively extended with an upper fixing rod and a lower fixing rod, a supporting plate for supporting the upper fixing rod is arranged between the U-shaped inner walls of the U-shaped seats, a penetrating opening for the lower fixing rod to penetrate is formed in the U-shaped bottom of the U-shaped seats, and the upper fixing rod and the lower fixing rod are connected with transmission gears which are meshed with each other at one side of the U-shaped seats. The utility model can be compatible with battery cover plates with different specifications and sizes, meets different requirements of customers, and automatically loads and unloads materials to save manpower.
Description
Technical Field
The utility model relates to the technical field of ultrasonic cleaning, in particular to a full-automatic continuous battery cover plate ultrasonic cleaning device.
Background
At present, the use of battery cover plates is more and more widespread, and the battery cover plates can adopt stamping oil with higher viscosity to protect the surfaces of workpieces from being damaged when in processing, so that clean and tidy appearance is obtained for cleaning the surfaces of the battery cover plates, and the cleaning of the battery cover plates is more and more important.
Most of the existing cleaning machines on the market are general equipment, the general equipment is not specific, the compatibility cleaning of battery cover plates with different specifications cannot be met, meanwhile, the non-specialization of the equipment also causes the problems of low cleaning efficiency, unobvious cleaning effect and the like of the battery cover plates, the product cannot meet the requirement of mass production of customers more and more, the product is not accepted by the customers, and the continuous ultrasonic cleaning machine for the battery cover plates can meet the requirement of the customers to the greatest extent.
Disclosure of Invention
Aiming at the defects of the prior art, the utility model provides the full-automatic continuous battery cover plate ultrasonic cleaning device which can be compatible with battery cover plates with different specifications and sizes, meets different requirements of customers, and automatically loads and unloads the battery cover plates to save manpower.
The utility model is realized by the following technical scheme:
the utility model provides a full-automatic continuous battery apron ultrasonic cleaning device, including installing conveying mechanism's frame, set gradually along conveying mechanism direction in the frame and spray cleaning subassembly, ultrasonic rinsing subassembly, high-pressure spray subassembly, spray rinsing subassembly and wind cutting subassembly, conveying mechanism is including a plurality of pinch rolls of setting side by side and the actuating mechanism of each group pinch roll of synchronous drive, the pinch roll includes the running roller, lower running roller and sets up the U-shaped seat at two running roller both ends, the both ends center of going up running roller and lower running roller extends respectively has last dead lever and lower dead lever, be provided with the backup pad that is used for supporting last dead lever between the U-shaped inner wall of U-shaped seat, the through-hole that supplies down the dead lever to run through has been seted up to the U-shaped bottom of U-shaped seat, go up dead lever and lower dead lever all are connected with intermeshing's drive gear in U-shaped seat one side.
Preferably, the U-shaped outer wall of the U-shaped seat is concavely provided with a slot, and a plurality of fixed plug blocks which are used for being in plug-in fit with the slots on the U-shaped seat are arranged between two adjacent groups of pinch rollers of the stand.
Through setting up the slot at the outer lane of U-shaped seat, correspond in the frame and set up fixed insert, every pinch roll of group can realize demountable installation through slot and fixed insert grafting cooperation, convenient maintenance.
Further, the U-shaped inner wall of the U-shaped seat is provided with a protruding block for vertically limiting the upper fixing rod in a protruding mode at the same position above the supporting plate.
The U-shaped inner wall of the U-shaped seat is provided with the protruding blocks at the same positions, so that the protruding blocks can be used for limiting the vertical displacement height of the upper roller, and the protruding blocks are used for adjusting the displacement height of the upper roller, so that the passing requirements of battery cover plates with different heights are met.
Further, the driving mechanism comprises a main driving shaft which is rotatably arranged on the frame along the conveying direction and driven by a motor, driving bevel gears which are arranged in the same direction are arranged on the main driving shaft at intervals, the pinch roller is arranged on one side of the main driving shaft, and driven bevel gears meshed with the driving bevel gears are further connected to the outer sides of the transmission gears corresponding to the lower fixing rods of the driving bevel gears.
The motor drives the main driving shaft to rotate, the main driving shaft rotates to drive the driving bevel gear to rotate, the driving bevel gear is meshed with the driven bevel gear to drive the lower fixed rod and the lower roller to rotate, the upper roller is synchronously rotated through the transmission cooperation of the upper transmission gear and the lower transmission gear, and the pinch roller is driven to rotate by the driving mechanism.
Further, a drive bevel gear is correspondingly arranged on the main driving shaft along the conveying direction, and a rotating gear meshed with the transmission gears on the fixed rods under the two groups of pinch rolls is rotatably arranged on the frame between the lower parts of the two groups of pinch rolls.
Through setting up the correspondence of initiative taper gear and pinch roll, reducible initiative taper gear is at main drive epaxial quantity, and the rotation transmission between every two sets of pinch rolls is realized to the rotation gear of cooperation below simultaneously, lightens the load of main drive axle, promotes conveying mechanism's life.
The utility model has the beneficial effects that:
according to the utility model, the conveying mechanism drives the pinch rollers of each group to rotate through the main driving shaft, the battery cover is clamped between the upper roller and the lower roller for transmission, the upper roller can move vertically relative to the lower roller through the U-shaped groove of the U-shaped seat, the battery cover plate can be clamped between the upper roller and the lower roller for transmission smoothly, the upper roller can adaptively move a proper distance according to the thickness of the battery cover plate, the battery cover plates with different specifications and sizes can be compatible, different requirements of customers are met, the battery cover plate is stable in transmission on the conveying mechanism, the cleaning efficiency is higher, the yield of the battery cover plate is improved, the cleaning solution adopts ionized water, the cleaning solution can be directly discharged after being cleaned, and the wastewater treatment cost is reduced.
According to the cleaning device, the battery cover plate is conveyed to the conveying mechanism through the conveying belt during feeding, the pinch rollers of the conveying mechanism can be used for completing clamping conveying and conveying in a self-adaptive mode, automatic feeding and discharging are achieved, labor is saved, each group of pinch rollers can be matched with a fixed plug block on the frame in a plugging mode through a slot on the U-shaped seat, detachable plug connection is achieved, and maintenance equipment is convenient to maintain.
Drawings
Fig. 1 is a schematic diagram of the overall structure of the present utility model.
Fig. 2 is an enlarged view at a in fig. 1.
FIG. 3 is a schematic diagram of the connection structure of the pinch rolls in the present utility model.
FIG. 4 is a schematic diagram of the connection of the pinch roller to the drive mechanism in the present utility model.
FIG. 5 is a schematic diagram of the connection structure of the upper roller, the lower roller and the U-shaped seat in the present utility model.
FIG. 6 is a schematic diagram of the connection of the pinch rolls to the fixed inserts of the frame in the present utility model.
The figure shows:
1. the device comprises a conveying mechanism, 2, a spray cleaning assembly, 3, an ultrasonic cleaning assembly, 4, an ultrasonic rinsing assembly, 5, a high-pressure spray assembly, 6, a spray rinsing assembly, 7, a wind cutting assembly, 8, a drying assembly, 9, a circulating filter assembly, 10, a high-pressure fan assembly, 11, a pump fan assembly, 12, a main driving shaft, 13, a driving bevel gear, 14, a driven bevel gear, 15, a transmission gear, 16, an upper fixing rod, 17, a rotating gear, 18, a U-shaped seat, 19, a slot, 20, a lug, 21, a lower fixing rod, 22, a lower roller, 23, an upper roller, 24, a supporting plate, 25, a fixed insert block, 26 and a frame.
Detailed Description
In order to clearly illustrate the technical characteristics of the scheme, the scheme is explained below through a specific embodiment.
The utility model provides a full-automatic continuous type battery apron ultrasonic cleaning device, includes the frame 26 of installing conveying mechanism 1, has set gradually along conveying mechanism 1 direction of delivery on the frame 26 and has sprayed cleaning assembly 2, ultrasonic cleaning assembly 3, ultrasonic rinsing subassembly 4, high pressure spray assembly 5, spray rinsing subassembly 6 and wind and cut subassembly 7.
The cleaning line flow is as follows: robot automatic feeding, spray cleaning, ultrasonic rinsing, high-pressure spraying, spray rinsing, air cutting, hot air drying and discharging.
The spray cleaning assembly 2 consists of a cleaning chamber, a cleaning chamber cover, an observation window and a spray mechanism. The spraying mechanism consists of an upper layer spraying pipe and a lower layer spraying pipe, and is welded and fixed on the inner side of the cleaning room. When the battery cover plate runs through the spraying mechanism by the conveying system, the spraying pipe starts to work, and the high-pressure water is supplied by the liquid storage circulating and filtering system 9 to spray and clean the battery cover plate.
The ultrasonic cleaning assembly 3 comprises an ultrasonic cleaning chamber, an ultrasonic assembly and an ultrasonic inner tank, cleaning liquid in the cleaning chamber is supplied to the ultrasonic inner tank by the liquid storage circulating and filtering system 9, and the cleaning liquid overflows the ultrasonic assembly. When the battery cover plate runs through the ultrasonic cleaning chamber through the conveying system, the battery cover plate enters cleaning liquid under the guidance of the rollers, and meanwhile, the ultrasonic assembly works to ultrasonically clean the battery cover plate.
The ultrasonic rinsing assembly 4 comprises an ultrasonic cleaning chamber, an ultrasonic assembly and an ultrasonic inner tank, cleaning liquid in the cleaning chamber is supplied to the ultrasonic inner tank by a liquid storage circulating and filtering system 9, and the cleaning liquid overflows the ultrasonic assembly. When the battery cover plate runs through the ultrasonic cleaning chamber through the conveying system, the battery cover plate enters cleaning liquid under the guidance of the rollers, and meanwhile, the ultrasonic assembly works to ultrasonically rinse the battery cover plate.
The high-pressure spray assembly 5 consists of a cleaning chamber, a cleaning chamber cover, an observation window and a spray mechanism. The spraying mechanism consists of an upper layer spraying pipe, a lower layer spraying pipe and a customized nozzle, and is welded and fixed on the inner side of the cleaning room. When the battery cover plate runs to pass through the spraying mechanism through the conveying system, the spraying pipe starts to work, the liquid storage circulating and filtering system provides 1.5Mpa high-pressure water to spray and clean the battery cover plate in a multi-angle full-coverage mode through the nozzle, and burrs (metal wires) are removed.
The spray rinsing assembly 6 consists of a cleaning chamber, a cleaning chamber cover, an observation window and a spray mechanism. The spraying mechanism consists of an upper layer spraying pipe and a lower layer spraying pipe, and is welded and fixed on the inner side of the cleaning room. When the battery cover plate runs to pass through the spraying mechanism through the conveying system, the spraying pipe starts to work, and the liquid storage circulating filtering system supplies high-pressure water to spray and clean the battery cover plate.
The wind cutting assembly 7 consists of a wind cutting chamber, a wind cutting chamber cover, an observation window and a wind cutting mechanism. The air cutting mechanism consists of an upper air knife and a lower air knife which are connected and fixed on the inner side of the cleaning room through bolts, and when the battery cover plate runs to pass through the air cutting mechanism through the conveying system, the air knife starts to cut water and dry the battery cover plate by providing high-pressure air through the high-speed fan assembly 10.
The drying component 8 consists of a drying chamber, a drying chamber cover, an observation window and a drying mechanism. The hot air drying mechanism is fixed on the inner side of the cleaning room through a drying air knife in a bolt connection mode, and when the battery cover plate is operated to pass through the hot air drying mechanism through the conveying system, hot air provided by the air pumping unit is dried through the drying air knife.
The liquid storage circulating filtration system 9 consists of a plurality of liquid storage tanks, a water inlet and supplementing pipeline, a drainage pipeline and a circulating pump filter, wherein each liquid storage tank is connected with each functional component to provide circulating water, the water inlet and supplementing pipeline supplements water level for each liquid storage tank, and the drainage pipeline discharges wastewater of each liquid storage tank and each functional component.
The high-speed fan assembly consists of a high-speed fan and an air inlet pipeline, and is connected with the air cutting chamber through a high Wen Xijiao hose. The air pump assembly consists of an air pump and a heating bag, and is connected with the drying chamber through a high Wen Xijiao hose.
The conveying mechanism 1 comprises a plurality of groups of pinch rollers which are arranged side by side and a driving mechanism for synchronously driving the pinch rollers of each group, each pinch roller comprises an upper roller 23, a lower roller 22 and U-shaped seats 18 which are arranged at two ends of the two rollers, an upper fixing rod 16 and a lower fixing rod 21 are respectively extended from the centers of two ends of the upper roller 23 and the lower roller 22, a supporting plate 24 for supporting the upper fixing rod 16 is arranged between the U-shaped inner walls of the U-shaped seats 18, a through hole for the lower fixing rod 21 to penetrate through is formed in the U-shaped bottom of each U-shaped seat 18, and the upper fixing rod 16 and the lower fixing rod 21 are connected with a transmission gear 15 which is meshed with each other at one side of each U-shaped seat 18.
The U-shaped outer wall of the U-shaped seat 18 is concavely provided with a slot 19, and a plurality of fixed inserting blocks 25 which are used for being in inserted fit with the slot 19 on the U-shaped seat 18 are arranged between two adjacent groups of pinch rolls by the stand 26. The U-shaped inner wall of the U-shaped seat 18 is provided with a protruding block 20 which vertically limits the upper fixing rod 16 in a protruding mode at the same position above the supporting plate 24.
The driving mechanism comprises a main driving shaft 12 rotatably mounted on a frame 26 along the conveying direction and driven by a motor, driving bevel gears 13 which are arranged in the same direction are mounted on the main driving shaft 12 at intervals, a pinch roll is arranged on one side of the main driving shaft 12, and driven bevel gears 14 meshed with the driving bevel gears 13 are further connected to the outer sides of transmission gears 15 corresponding to lower fixed rods 21 of the driving bevel gears 13.
A drive bevel gear 13 is correspondingly arranged on the main driving shaft 12 along the conveying direction for every two groups of pinch rolls, and a rotating gear 17 meshed with the transmission gears 15 on the lower fixed rods 21 of the two groups of pinch rolls is rotatably arranged on the stand 26 between the lower parts of every two groups of pinch rolls.
Before the battery cover plate is cleaned, the battery cover plate is conveyed by a robot and put on the conveying mechanism 1, the upper roller 23 and the lower roller 22 are meshed and rotated by the pinch roller to drive the battery cover plate to pass through between the lower roller 23 and the upper roller 22, an upper fixing rod 16 on the upper roller 23 can freely move on a supporting plate 24 on the U-shaped inner wall of the U-shaped seat 18 for the battery cover plate to pass through, and the battery cover plate is driven to sequentially pass through a spraying cleaning chamber, an ultrasonic rinsing chamber, a high-pressure spraying chamber, a spraying rinsing chamber, a wind cutting chamber and a drying chamber by the clamping of the pinch roller, and the discharging is completed from a discharging station.
Of course, the above description is not limited to the above examples, and the technical features of the present utility model that are not described may be implemented by or by using the prior art, which is not described herein again; the above examples and drawings are only for illustrating the technical scheme of the present utility model and not for limiting the same, and the present utility model has been described in detail with reference to the preferred embodiments, and it should be understood by those skilled in the art that changes, modifications, additions or substitutions made by those skilled in the art without departing from the spirit of the present utility model and the scope of the appended claims.
Claims (5)
1. The utility model provides a full-automatic continuous type battery apron ultrasonic cleaning device, includes the frame of installing conveying mechanism, has set gradually along conveying mechanism direction of delivery in the frame and has sprayed cleaning assembly, ultrasonic rinsing subassembly, high pressure spray assembly, spray rinsing subassembly and wind and cut the subassembly, its characterized in that: the conveying mechanism comprises a plurality of groups of pinch rollers which are arranged side by side and a driving mechanism for synchronously driving the pinch rollers, the pinch rollers comprise an upper roller, a lower roller and U-shaped seats which are arranged at two ends of the two rollers, an upper fixing rod and a lower fixing rod are respectively extended at the centers of two ends of the upper roller and the lower roller, a supporting plate for supporting the upper fixing rod is arranged between U-shaped inner walls of the U-shaped seats, a through hole for the lower fixing rod to pass through is formed in the U-shaped bottom of the U-shaped seats, and the upper fixing rod and the lower fixing rod are connected with a transmission gear meshed with each other at one side of the U-shaped seats.
2. The fully automatic continuous battery cover plate ultrasonic cleaning device according to claim 1, wherein: the U-shaped outer wall of the U-shaped seat is concavely provided with a slot, and a plurality of fixed inserting blocks used for being in inserted fit with the slots on the U-shaped seat are arranged between two adjacent groups of pinch rollers on the stand.
3. The fully automatic continuous battery cover plate ultrasonic cleaning device according to claim 1, wherein: the U-shaped inner wall of the U-shaped seat is convexly provided with a bump for vertically limiting the upper fixing rod at the same position above the supporting plate.
4. The fully automatic continuous battery cover plate ultrasonic cleaning device according to claim 1, wherein: the driving mechanism comprises a main driving shaft which is rotatably arranged on the frame along the conveying direction and driven by a motor, driving bevel gears which are arranged in the same direction are arranged on the main driving shaft at intervals, and driven bevel gears meshed with the driving bevel gears are further connected to the pinch rolls on one side of the main driving shaft and the outer sides of the transmission gears corresponding to the lower fixing rods of the driving bevel gears.
5. The fully automatic continuous battery cover plate ultrasonic cleaning device according to claim 4, wherein: a drive bevel gear is correspondingly arranged on the main driving shaft along the conveying direction of every two groups of pinch rolls, and a rotating gear which is meshed with the transmission gears on the fixed rods under the two groups of pinch rolls is rotatably arranged on the frame between the lower parts of every two groups of pinch rolls.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321832887.1U CN220346698U (en) | 2023-07-13 | 2023-07-13 | Full-automatic continuous battery cover plate ultrasonic cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321832887.1U CN220346698U (en) | 2023-07-13 | 2023-07-13 | Full-automatic continuous battery cover plate ultrasonic cleaning device |
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| Publication Number | Publication Date |
|---|---|
| CN220346698U true CN220346698U (en) | 2024-01-16 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321832887.1U Active CN220346698U (en) | 2023-07-13 | 2023-07-13 | Full-automatic continuous battery cover plate ultrasonic cleaning device |
Country Status (1)
| Country | Link |
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| CN (1) | CN220346698U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117769154A (en) * | 2024-02-22 | 2024-03-26 | 深圳市凯尔迪光电科技有限公司 | Online self-cleaning equipment |
-
2023
- 2023-07-13 CN CN202321832887.1U patent/CN220346698U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117769154A (en) * | 2024-02-22 | 2024-03-26 | 深圳市凯尔迪光电科技有限公司 | Online self-cleaning equipment |
| CN117769154B (en) * | 2024-02-22 | 2024-05-14 | 深圳市凯尔迪光电科技有限公司 | Online self-cleaning equipment |
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