CN2203444Y - Gravity multi-point automatic charge level measuring sensor - Google Patents

Gravity multi-point automatic charge level measuring sensor Download PDF

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Publication number
CN2203444Y
CN2203444Y CN 93248192 CN93248192U CN2203444Y CN 2203444 Y CN2203444 Y CN 2203444Y CN 93248192 CN93248192 CN 93248192 CN 93248192 U CN93248192 U CN 93248192U CN 2203444 Y CN2203444 Y CN 2203444Y
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China
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electrode
main body
light cone
body pipe
utility
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Expired - Fee Related
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CN 93248192
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Chinese (zh)
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王碧君
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Individual
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Individual
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Abstract

The utility model discloses a gravity multi-point automatic charge level measuring sensor which belongs to the technical field of metrology and detection. The sensor of the utility model is a perpendicular wire form. The utility model is composed of a plurality of ofmain pipes (1) whose both ends are closed. A universal joint (15) is connected between each two main pipes (1). The utility model can overcome the effects which are the safety, the life and the measuring accuracy of the sensor and are created by the cross force of the irregular movement of the material. The main pipes (1) are equipped with a plurality of light cones (2), brackets of the light cones (3) and electrode boxes (17). When measured, the amassed gravity of the material is added on the light cones (2). The force signal is transferred by the brackets of the light cones (3) and the electrode boxes (17), without the influences of the temperature and the humidity of the measured medium. The utility model is provided with simple structure, convenient installation and maintenance and low cost. The utility model can be used for measuring the material levels of the stored coal powder, the cement and other powdery materials.

Description

Gravity multi-point automatic charge level measuring sensor
The utility model discloses the automatic survey sensor of a kind of gravity type material level multiple spot.It belongs to the Measuring and testing technical field.
At present, in the commercial production, the material level of storage or tank storage granular material exists a large amount of level gauging problems on detecting, and measures as the breeze material position of thermal power plant boiler Pulverized Coal Bin; The canned cement that petroleum drilling is used is measured or the like, though adopt some level measurement instruments,, even can not solve the level gauging problem well because of the complicacy of measuring situation is limited to separately, as: gravity point type (claiming suspension cone type again) and pressure type, can only decide a point measurement; Condenser type involves great expense again, and is subject to factor affecting such as measured medium temperature, humidity; Sound wave type, optical profile type are measured dynamic material and can not be solved again; The nuclear radiation formula is difficult to people and accepts because of technology, security reason; ,, then both consumed energy and occupied many locus when installing again if Weight type adds power though but the simple physical labor intensity of Weight type is too big.[ " level measurement instrument " China Machine Press (1978) ].
According to investigations, in the industrial actual level gauging, also existing some has problem to be solved, as the measurement of thermal power plant boiler breeze material position, also adopts and manually pulls Weight type; The oilfield cement jar also knocks tank skin with instrument and estimates the cement material level.
The utility model purpose is: for solving the level gauging problem that exists in more above-mentioned commercial production, the utility model intends designing a kind of sensor that can utilize gravity to measure material level.Mainly can overcome Yin Wendu, humidity and different medium and change influence, and the gravity when utilizing solid accumulation is measured material level level gauging; Simultaneously can measure the material level of continuous variation; Can also solve in the process of material charging or discharging in feed bin the measuring-signal distortion that the material of disperse in the feed bin space causes; The lateral impact forces that also can overcome material irregular movement in feed bin is to the influence of sensor safety itself, stable, life-span and accuracy of measurement; And install, easy to maintenance, cost is low.
Be the technical measures that realize that the utility model is taked:
1) principle of work: when the powder in the feed bin sinks because of the action of gravity after piling up, its acting force is added on the light cone (2), drive light cone (2) and produce displacement downwards, cause light cone support (3) to move laterally, withstand electrode I (11), electrode I (11) is produced simultaneously move axially and contact, make circuit turn-on with electrode II (12).Demonstrating material level by the secondary Displaying Meter rises or the signal of buying securities with all one's capital; Powder reduces in feed bin, gravity when material level descends on the light cone (2) is eliminated thereupon, drag spring (5) drive person's light cone (2) and light cone support (3) return to original position, electrode I (11) disengages in the elastic force and the electrode II (12) of circuit spring (13), the secondary Displaying Meter demonstrates material level simultaneously and descends or the hole capital after selling all securities signal, to reach the purpose of monitoring whole process of production.
2) for can measure the material level of continuous variation, this sensor main body pipe (1) is designed to linearity, high together with feed bin approximately, in feed bin, vertically to install, main body pipe (1) divides some joints, by measurement requirement, some light cones (2) are housed, light cone support (3), electrode box (17) on every joint main body pipe (1), drag springs (5) etc. can detect the variation of some somes material levels.
3) open auger is buckled the tension force that (4) can regulate drag spring (5) according to the proportion of different material, play a kind of sensor and can measure the effect of various materials, sealing shell fragment (9) adopts withstand voltage folder Bu Dingji rubber or metal bellows, both can guarantee that electrode box was interior for to contact with extraneous material, and can guarantee the axial displacement of electrode I (11) again.
4) by main body pipe (1) electrode signal line (14) is drawn outside the storehouse and be connected with the secondary Displaying Meter, every joint main body pipe two ends are all sealed.
5) sensor main body pipe (1) can be made some joints, and its joint number and every joint length are decided according to the height and the measurement needs of feed bin.Connect in succession with the universal of easy accessibility between joint and the joint, in order to overcoming the lateral impact forces that the irregular movement of feed bin internal cause material causes, the stablizing of assurance sensor, safety and serviceable life, and installation, problem such as easy to maintenance.
Gravity type material level multimetering sensor construction (seeing accompanying drawing 1,2) is as follows:
(1) the main body pipe (1) of sensor is made of galvanizing pipe, can make some joints according to the height of feed bin; Every joint length is generally 1 meter, also can decide according to measuring needs.Adopt universal connecing (15) structure to link between joint and the joint,, guarantee stability, security and the serviceable life of sensor in order to overcome the lateral impact forces of dynamic material.
(2) light cone (2) props up slow-witted (3) with light cone and is connected with screw, and light cone support shaft (16) is housed on main body pipe (1), and light cone support (3) is contained on the axle (16), and it can do freely rotate around axle (16); The light cone vertex of a cone is connected with drag spring (5) with turnbuckle (4) with cable wire and is fixed on the main body pipe, like this, utilizes lever principle, and light cone (2) and support (3) thereof can become the gravity of material the transverse shift power of light cone support (3).
(3) electrode box of garden cylindricality (17) welds together with the main body pipe.Electrode box (17) structure is: electrode II (12) and electrode orienting sleeve (8) are equipped with in electrode cartridge receptacle (6) lining, and electrode orienting sleeve (8) act as fixed electorde spring (13) and guarantees that electrode I (11) moves axially the accuracy of direction; Electrode lid (7) act as and compresses sealing shell fragment (9); Sealing shell fragment (9) plays moving axially of sealing and assurance electrode I (11) and resets unaffected; Electrode spring (13) guarantees normally resetting by electrode II (12).
Comparison with prior art:
The automatic survey sensor of gravity type multiple spot Other sensor
Relative merits relatively Can carry out multiple spot measures automatically Can only carry out point measurement (as pressure type, suspension cone type)
Easy for installation, need only back down a hole in the storehouse To open some holes at Cang Ding or bulkhead and just can carry out multimetering (as pressure type, suspension cone type)
It is cheap to make Jie Make be situated between expensive (as condenser type, sound wave type)
Simple in structure Complex structure (also will occupy certain position and install inconvenient) as equipment such as Weight type palpus distribution motivations
Be not subjected to the influence of measured medium, temperature, humidity The influence that changed by measured medium temperature, humidity.(as condenser type, sound wave type)
Can survey dynamic material Can not survey dynamic material (as sound wave type, optical profile type)
Description of drawings:
Accompanying drawing 1 is: the assembling synoptic diagram of the automatic survey sensor of gravity type material level multiple spot in feed bin.
Accompanying drawing 2 is: the light cone structure of the automatic survey sensor of gravity type material level multiple spot and electrode box structural drawing.
Among Fig. 1: light cone support shaft-16; Universal connecing-15; Electrode box-17.
Among Fig. 2: main body pipe-1; Light cone-2; Light cone support-3; Open auger buckles-4; Drag spring-5; Electrode cartridge receptacle-6; Electrode lid-7; Electrode orienting sleeve-8; Sealing shell fragment-9; Insulation spacer-10; Electrode I-11; Electrode II-12; Electrode spring-13; Signal wire-14.
Embodiment:
For the design philosophy that makes the automatic survey sensor of gravity type material level multiple spot can successfully drop into application, made a model machine: according to accompanying drawing 2, on about 1 meter long main body pipe, be provided with measuring elements such as 4 cover light cones and electrode box, 4 test points are promptly arranged, replace feed bin with general industry dress dyestuff with Plastic Drum, make measured medium with coal dust, carry out test of many times, whenever the light cone of each test point is flooded in the coal dust accumulation, or coal dust is when reducing light cone and exposing, indicator gauge all can accurately demonstrate the material level situation of change, obtain satisfied effect, reached designing requirement basically.

Claims (4)

1, the automatic survey sensor of a kind of gravity type material level multiple spot is characterized in that: stressed light cone (1) and the electrode box (17) of going up dress at the wire main body pipe (1) of the automatic survey sensor of gravity type material level multiple spot; Light cone (2) device is on the light cone support (3) of design voluntarily; Electrode box (17) is connected with outside indicating instrument by lead;
2, by the automatic survey sensor of the described gravity type material level of claim 1 multiple spot, it is characterized in that: the joint number of wire main body pipe can determine that every joint main body pipe two ends are all sealed by the height of warehouse or storage tank, fetches connection with universal between the two main body pipes;
3, by the automatic survey sensor of the described gravity type material level of claim 1 multiple spot, it is characterized in that: the light cone support that utilizes the lever principle design, similar serpentine shown in (3) in the shape image pattern 2, it is installed on the main body pipe, can rotate around light cone support shaft (16); Light cone (2) adopts the open auger of adjusting pulling force to buckle and the extension spring syndeton, and an end points is fixed on the wire main body pipe;
4, by the automatic survey sensor of the described gravity type material level of claim 1 multiple spot, it is characterized in that: garden shape electrode box (17) welds together with main body pipe (1), electrode II (12) and electrode orienting sleeve (8) are equipped with in electrode cartridge receptacle (6) lining, electrode lid (7) compresses sealing shell fragment (9), and electrode spring (13) guarantees normally resetting of electrode (12).
CN 93248192 1993-12-27 1993-12-27 Gravity multi-point automatic charge level measuring sensor Expired - Fee Related CN2203444Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 93248192 CN2203444Y (en) 1993-12-27 1993-12-27 Gravity multi-point automatic charge level measuring sensor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 93248192 CN2203444Y (en) 1993-12-27 1993-12-27 Gravity multi-point automatic charge level measuring sensor

Publications (1)

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CN2203444Y true CN2203444Y (en) 1995-07-12

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CN 93248192 Expired - Fee Related CN2203444Y (en) 1993-12-27 1993-12-27 Gravity multi-point automatic charge level measuring sensor

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102972146A (en) * 2012-12-10 2013-03-20 现代农装株洲联合收割机有限公司 Bin fullness warning device for harvester
CN110354980A (en) * 2019-08-20 2019-10-22 中粮工程装备(张家口)有限公司 A kind of flour mill feeding altitude measurement system
CN110987120A (en) * 2019-12-20 2020-04-10 哈尔滨星瀚漫索科技开发有限公司 Swing arm moving roller type detection device for detecting height of irregular bulk material pile

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102972146A (en) * 2012-12-10 2013-03-20 现代农装株洲联合收割机有限公司 Bin fullness warning device for harvester
CN102972146B (en) * 2012-12-10 2015-11-18 现代农装株洲联合收割机有限公司 The full warning device of harvesting cabin
CN110354980A (en) * 2019-08-20 2019-10-22 中粮工程装备(张家口)有限公司 A kind of flour mill feeding altitude measurement system
CN110987120A (en) * 2019-12-20 2020-04-10 哈尔滨星瀚漫索科技开发有限公司 Swing arm moving roller type detection device for detecting height of irregular bulk material pile
CN110987120B (en) * 2019-12-20 2021-01-15 哈尔滨星瀚漫索科技开发有限公司 Swing arm moving roller type detection device for detecting height of irregular bulk material pile

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