CN220340017U - Automatic detection device for internal diseases of porcelain insulator annular concave structure - Google Patents
Automatic detection device for internal diseases of porcelain insulator annular concave structure Download PDFInfo
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- CN220340017U CN220340017U CN202321529295.2U CN202321529295U CN220340017U CN 220340017 U CN220340017 U CN 220340017U CN 202321529295 U CN202321529295 U CN 202321529295U CN 220340017 U CN220340017 U CN 220340017U
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- Prior art keywords
- porcelain insulator
- automatic detection
- concave structure
- detection device
- annular concave
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- 239000012212 insulator Substances 0.000 title claims abstract description 64
- 229910052573 porcelain Inorganic materials 0.000 title claims abstract description 60
- 238000001514 detection method Methods 0.000 title claims abstract description 47
- 201000010099 disease Diseases 0.000 title claims abstract description 27
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 title claims abstract description 27
- 238000005286 illumination Methods 0.000 claims abstract description 8
- 239000013013 elastic material Substances 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims 1
- 239000000463 material Substances 0.000 description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- 239000000741 silica gel Substances 0.000 description 3
- 229910002027 silica gel Inorganic materials 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
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- Insulators (AREA)
Abstract
The utility model belongs to the technical field of insulator production, and in particular relates to an automatic detection device for internal diseases of an annular concave structure of a porcelain insulator, which comprises the following components: the device comprises a mounting seat, a rotating mechanism, a clamping mechanism and a detection mechanism, wherein the rotating mechanism, the clamping mechanism and the detection mechanism are fixed on the mounting seat, the clamping mechanism is located right above the rotating mechanism, and the detection mechanism comprises a track, a shell arranged above the track, an illumination assembly arranged in the shell, a moving assembly and a camera arranged on the shell. The adjusting piece is arranged in the automatic detection device for the internal diseases of the annular concave structure of the porcelain insulator, so that pictures shot by a camera are clearer, and the accuracy and the efficiency of automatic detection are improved.
Description
Technical Field
The utility model relates to the technical field of insulator production, in particular to an automatic detection device for internal diseases of an annular concave structure of a porcelain insulator.
Background
For the insulator with the annular concave structure, because the annular concave part of the insulator is narrower and deeper, the existing traditional machine vision method can not collect the complete image of the annular concave structure through a fixed angle, and can not find whether cracks, crazes and other diseases exist on the surface of the annular concave structure, however, the production cost can be increased by adopting a miniature high-precision camera.
Disclosure of Invention
In view of the above, the utility model provides an automatic detection device for diseases in the porcelain insulator annular concave structure, which can make pictures shot by a camera clearer, thereby improving the accuracy and efficiency of automatic detection.
The technical scheme adopted for solving the technical problems is as follows: the utility model provides an automatic detection device towards inside disease of porcelain insulator annular indent structure, include: the device comprises a mounting seat, a rotating mechanism, a clamping mechanism and a detection mechanism, wherein the rotating mechanism, the clamping mechanism and the detection mechanism are fixed on the mounting seat, the clamping mechanism is located right above the rotating mechanism, and the detection mechanism comprises a track, a shell arranged above the track, an illumination assembly arranged in the shell, a moving assembly and a camera arranged on the shell.
Further, the rotating mechanism comprises a first motor, a first rotating shaft led out from one end of the first motor and a first clamping piece arranged on the first rotating shaft.
Further, the top of the first clamping piece is made of elastic materials.
Further, the rotating mechanism further comprises a first bearing, and the first rotating shaft penetrates through the first bearing to be mounted on the mounting seat.
Further, the automatic detection device further comprises a support frame, the support frame comprises a first support and a second support, the second support is located right above the mounting seat, and the clamping mechanism is mounted on the second support.
Further, the clamping mechanism comprises a first air cylinder, a first telescopic shaft and a second clamping piece, wherein the first telescopic shaft is led out from one end of the first air cylinder.
Further, the clamping mechanism further comprises a second bearing, and the second clamping piece is rotatably connected with the first telescopic shaft through the second bearing.
Further, the lighting assembly comprises a second cylinder, a second telescopic shaft and a light source arranged at the top of the second telescopic shaft.
Further, the moving assembly comprises a second motor, a second rotating shaft and a gear fixed on the second rotating shaft.
Further, the top of the track is in a rack shape, and the gear is matched with the rack at the top of the track.
The beneficial effects of the utility model are as follows: the automatic detection device for the internal diseases of the annular concave structure of the porcelain insulator comprises a mounting seat, a rotating mechanism, a clamping mechanism and a detection mechanism, wherein the rotating mechanism, the clamping mechanism and the detection mechanism are fixed on the mounting seat, the clamping mechanism is positioned right above the rotating mechanism, and the detection mechanism comprises a track, a shell arranged above the track, an illumination assembly arranged in the shell, a moving assembly and a camera arranged on the shell. The adjusting piece is arranged in the automatic detection device for the internal diseases of the annular concave structure of the porcelain insulator, so that pictures shot by a camera are clearer, and the accuracy and the efficiency of automatic detection are improved.
Drawings
The utility model is further described below with reference to the drawings and examples.
FIG. 1 is a schematic structural view of an automatic detection device for internal diseases of an annular concave structure of a porcelain insulator;
fig. 2 is an enlarged partial schematic view at a in fig. 1.
The names and the numbers of the parts in the figure are respectively as follows:
the automatic detection device 100 faces to diseases in the porcelain insulator annular concave structure;
a mounting seat 1 and a mounting opening 11;
the device comprises a rotating mechanism 2, a first motor 21, a first rotating shaft 22, a first bearing 23 and a first clamping piece 24;
a support frame 3, a first support 31, a second support 32;
the clamping mechanism 4, a first cylinder 41, a first telescopic shaft 42, a second bearing 43 and a second clamping piece 44;
the detection mechanism 5, the rail 51, the housing 52, the illumination assembly 53, the second cylinder 531, the second telescopic shaft 532, the light source 533, the moving assembly 54, the second motor 541, the gear 542, the camera 55;
porcelain insulator 6.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more apparent, the present utility model will now be described in detail with reference to the accompanying drawings. The figure is a simplified schematic diagram illustrating the basic structure of the utility model only by way of illustration, and therefore it shows only the constitution related to the utility model. It will be apparent that the described embodiments are some, but not all, embodiments of the utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
As shown in fig. 1 and 2, the embodiment provides an automatic detection device 100 for diseases facing the inside of a porcelain insulator annular concave structure, which comprises a mounting seat 1, a rotating mechanism 2 fixed on the mounting seat 1, a supporting frame 3, a clamping mechanism 4 and a detection mechanism 5, wherein the clamping mechanism 4 and the detection mechanism 5 are arranged on the supporting frame 3.
In some of these embodiments, the mounting base 1 is a horizontally disposed mounting plate, and the mounting base 1 is used to mount the rotating mechanism 2 and the detecting mechanism 5. The mounting seat 1 is also provided with a mounting opening 11, the mounting opening 11 is a circular through hole, and the mounting opening 11 is suitable for mounting the rotating mechanism 2.
In some embodiments, the rotating mechanism 2 is fixed on the mounting base 1, and the rotating mechanism 2 includes a first motor 21, a first rotating shaft 22 led out from one end of the first motor 21, a first bearing 23, and a first clamping member 24 disposed on the first rotating shaft 22. The first motor 21 is mounted and fixed on the lower end surface of the mount 1. A first shaft 22 extends from the top end of the first motor 21, and the first shaft 22 is mounted on the mount 1 through a first bearing 23. The first bearing 23 is fixed in the mounting hole 11 on the mounting seat 1, so that the outer ring of the first bearing 23 is fixedly connected with the inner wall of the mounting hole 11, and the inner ring of the first bearing 23 is fixedly mounted with the first rotating shaft 22. The first clamping piece 24 is fixed on the top of the first rotating shaft 22, and when the first motor 21 is started, the first motor 21 drives the first rotating shaft 22 and the first clamping piece 24 fixed on the top of the first rotating shaft 22 to rotate. The top of the first clamp member 24 is made of an elastic material. Optionally, the top of the first clamping member 24 may be made of silica gel or a rubber material, so that when the first clamping member 24 clamps the porcelain insulator 6, the first clamping member 24 can be guaranteed to be closely attached to the porcelain insulator 6, and secondary damage such as scratches to the porcelain insulator 6 can be avoided.
In some embodiments, the support frame 3 includes a first bracket 31 and a second bracket 32. The first support 31 is vertically installed in one side of mount pad 1, is fixed with second support 32 at the top level of first support 31, and second support 32 is located the mount pad 1 directly over, and second support 32 is used for installing fixture 4.
In some of these embodiments, the clamping mechanism 4 is mounted on the second bracket 32 with the clamping mechanism 4 directly above the rotating mechanism 2. The clamping mechanism 4 includes a first cylinder 41, a first telescopic shaft 42 led out from one end of the first cylinder 41, a second bearing 43, and a second clamping member 44. The first cylinder 41 is installed above the second bracket 32, the first telescopic shaft 42 extends from the bottom end of the first cylinder 41, the first telescopic shaft 42 extends below the second bracket 32, and the first telescopic shaft 42 is located directly above the first rotary shaft 22. The second bearing 43 is fixed at the bottom end of the first telescopic shaft 42, the second clamping member 44 is mounted at the bottom end of the first telescopic shaft 42, the inner ring of the second bearing 43 is fixedly connected with the first telescopic shaft 42, and the outer ring of the second bearing 43 is fixedly connected with the second clamping member 44, that is, the second clamping member 44 is rotatably connected with the first telescopic shaft 42 by adopting the second bearing 43. The bottom of the second clamping member 44 is made of an elastic material. Alternatively, the bottom of the second clamping member 44 may be made of silicone or rubber material. When the first cylinder 41 drives the first telescopic shaft 42 to extend downwards, the bottom of the second clamping piece 44 is tightly attached to the upper end face of the porcelain insulator 6, and the first clamping piece 24 and the second clamping piece 44 tightly clamp the porcelain insulator 6 because the first clamping piece 24 is attached to the lower end face of the porcelain insulator 6. Because the second clamping piece 44 is rotatably connected with the first telescopic shaft 42 through the second bearing 43, when the first motor 21 is started, the first rotating shaft 22 rotates, and meanwhile, the first rotating shaft 22 drives the first clamping piece 24, the second clamping piece 44 and the porcelain insulator 6 to rotate. Because the top of second holder 44 can adopt silica gel or rubber material to make to when making second holder 44 centre gripping porcelain insulator 6, can guarantee that second holder 44 closely laminates porcelain insulator 6, increase the frictional force between first holder 24 and second holder 44 and the porcelain insulator 6, also can avoid producing secondary damage such as mar to porcelain insulator 6 simultaneously.
In some of these embodiments, the detection mechanism 5 is mounted on the base 1. The detection mechanism 5 includes a rail 51, a housing 52 disposed above the rail 51, an illumination assembly 53 disposed within the housing 52, a movement assembly 54, and a camera 55 disposed on the housing 52. The rail 51 is horizontally installed on the base 1, the rail 51 is disposed at one side of the first shaft 22, both ends of the rail 51 and the center of the first shaft 22 are on the same line, and the top of the rail 51 is in a rack shape. The housing 52 is mounted on the track 51, the housing 52 being adapted to mount a lighting assembly 53, a movement assembly 54 and a camera 55. The illumination assembly 53 includes a second cylinder 531, a second telescopic shaft 532, and a light source 533 disposed on top of the second telescopic shaft 532. The second cylinder 531 is installed in the bottom in the casing 52, and the second telescopic shaft 532 is drawn forth from the top of second cylinder 531, and the light source 533 is installed at the top of second telescopic shaft 532, and extends upwards through second cylinder 531 control second telescopic shaft 532 and light source 533 for the power supply 533 can be used for the annular indent structure of porcelain insulator 6 to throw light on. The moving assembly 54 includes a second motor 541, a second rotating shaft (not shown), and a gear 542 fixed to the second rotating shaft. The second motor 541 is mounted in the housing 52, and the second rotating shaft is led out from one end of the second motor 541, and the gear 542 is matched with the rack on the top of the rail 51. A camera 55 is mounted on top of the housing 52, the camera 55 being used to capture images of the porcelain insulator 6 located directly above.
When the automatic detection device 100 for internal diseases of the annular concave structure of the porcelain insulator is used, firstly, the porcelain insulator 6 is placed at the top of the first clamping piece 24, the surface of the porcelain insulator 6 with the annular concave structure is placed downwards, at the moment, the first cylinder 41 drives the first telescopic shaft 42 to extend downwards, the bottom of the second clamping piece 44 is tightly attached to the upper end face of the porcelain insulator 6, and because the first clamping piece 24 is attached to the lower end face of the porcelain insulator 6, at the moment, the first clamping piece 24 and the second clamping piece 44 tightly clamp the porcelain insulator 6; then the second motor 541 drives the gear 542 to move on the rail 51 so that the illumination assembly 53 is located right below the annular concave structure of the porcelain insulator 6 to be detected; then the second telescopic shaft 532 and the light source 533 are controlled to extend upwards through the second air cylinder 531, and the power supply 533 extends into the annular concave structure of the porcelain insulator 6, so that the light source 533 can be used for illuminating the annular concave structure of the porcelain insulator 6; finally, the first motor 21 is started, the first rotating shaft 22 rotates, meanwhile, the first rotating shaft 22 drives the first clamping piece 24, the second clamping piece 44 and the porcelain insulator 6 to rotate, the camera 55 shoots a plurality of pictures and sends the pictures to the computer, and therefore whether diseases exist in the annular concave structure of the porcelain insulator 6 or not is detected.
The automatic detection device 100 facing the internal diseases of the annular concave structure of the porcelain insulator is provided with the first clamping piece 24 and the second clamping piece 44, and the parts, which are attached to the porcelain insulator 6, of the first clamping piece 24 and the second clamping piece 44 are made of silica gel or rubber materials, so that when the porcelain insulator 6 is clamped by the first clamping piece 24 and the second clamping piece 44, the first clamping piece 24 and the second clamping piece 44 can be tightly attached to the porcelain insulator 6, and secondary damage such as scratches and the like to the porcelain insulator 6 can be avoided; the bottom of the second clamping piece 44 is driven by the first driving cylinder 41 and the first telescopic shaft 42 to be tightly attached to the upper end face of the porcelain insulator 6, and the first clamping piece 24 is attached to the lower end face of the porcelain insulator 6, so that the porcelain insulator 6 is tightly clamped by the first clamping piece 24 and the second clamping piece 44; a second motor 541 and a gear 542 are arranged on the track 51, the second motor 541 drives the gear 542 to move on the track 51, the lighting component 53 is driven to be positioned right below the annular concave structure of the porcelain insulator 6 to be detected, a second air cylinder 531, a second telescopic shaft 532 and a light source 533 are arranged, the second air cylinder 531 controls the second telescopic shaft 532 and the light source 533 to extend upwards, the light source 533 extends into the annular concave structure of the porcelain insulator 6, and the power supply 533 can be used for lighting the annular concave structure of the porcelain insulator 6; the first motor 21 and the first rotating shaft 22 are arranged, the first motor 21 is started, the first rotating shaft 22 rotates, meanwhile, the first rotating shaft 22 drives the first clamping piece 24, the second clamping piece 44 and the porcelain insulator 6 to rotate, the camera 55 shoots a plurality of pictures and sends the pictures to the computer, so that whether diseases exist in the annular concave structure of the porcelain insulator 6 or not is detected, the pictures shot by the automatic detection device 100 can be clearer, and the automatic detection precision and efficiency are improved.
In the description of embodiments of the present utility model, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "coupled," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
While the foregoing is directed to the preferred embodiment of the present utility model, other and further embodiments of the utility model may be devised without departing from the basic scope thereof, and the scope thereof is determined by the claims that follow. The technical scope of the present utility model is not limited to the description, but must be determined according to the scope of claims.
Claims (10)
1. Automatic detection device towards inside disease of porcelain insulator annular indent structure, its characterized in that includes: the device comprises a mounting seat, a rotating mechanism, a clamping mechanism and a detection mechanism, wherein the rotating mechanism, the clamping mechanism and the detection mechanism are fixed on the mounting seat, the clamping mechanism is located right above the rotating mechanism, and the detection mechanism comprises a track, a shell arranged above the track, an illumination assembly arranged in the shell, a moving assembly and a camera arranged on the shell.
2. The automatic detection device for internal diseases of annular concave structure of porcelain insulator according to claim 1, wherein the rotating mechanism comprises a first motor, a first rotating shaft led out from one end of the first motor and a first clamping piece arranged on the first rotating shaft.
3. The automatic detection device for internal diseases of annular concave structure of porcelain insulator according to claim 2, wherein the top of the first clamping piece is made of elastic material.
4. The automatic detection device for internal diseases of annular concave structure of porcelain insulator according to claim 2, wherein the rotating mechanism further comprises a first bearing, and the first rotating shaft is installed on the installation seat through the first bearing.
5. The automatic detection device for diseases facing the inside of the annular concave structure of the porcelain insulator according to claim 1, further comprising a support frame, wherein the support frame comprises a first support and a second support, the second support is located right above the mounting seat, and the clamping mechanism is mounted on the second support.
6. The automatic detection device for internal diseases of annular concave structure of porcelain insulator according to claim 1, wherein the clamping mechanism comprises a first cylinder, a first telescopic shaft led out from one end of the first cylinder and a second clamping piece.
7. The automatic detection device for internal diseases of an annular concave structure of a porcelain insulator according to claim 6, wherein the clamping mechanism further comprises a second bearing, and the second clamping piece is rotatably connected with the first telescopic shaft by the second bearing.
8. The automatic detection device for internal diseases of annular concave structure of porcelain insulator according to claim 1, wherein the lighting assembly comprises a second cylinder, a second telescopic shaft and a light source arranged at the top of the second telescopic shaft.
9. The automatic detection device for internal diseases of annular concave structure of porcelain insulator according to claim 1, wherein the moving assembly comprises a second motor, a second rotating shaft and a gear fixed on the second rotating shaft.
10. The automatic detection device for internal diseases facing the annular concave structure of the porcelain insulator according to claim 9, wherein the top of the rail is in a rack shape, and the gear is matched with the rack on the top of the rail.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321529295.2U CN220340017U (en) | 2023-06-14 | 2023-06-14 | Automatic detection device for internal diseases of porcelain insulator annular concave structure |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321529295.2U CN220340017U (en) | 2023-06-14 | 2023-06-14 | Automatic detection device for internal diseases of porcelain insulator annular concave structure |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220340017U true CN220340017U (en) | 2024-01-12 |
Family
ID=89460757
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321529295.2U Active CN220340017U (en) | 2023-06-14 | 2023-06-14 | Automatic detection device for internal diseases of porcelain insulator annular concave structure |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220340017U (en) |
-
2023
- 2023-06-14 CN CN202321529295.2U patent/CN220340017U/en active Active
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