CN220336483U - Automatic vibrating device - Google Patents
Automatic vibrating device Download PDFInfo
- Publication number
- CN220336483U CN220336483U CN202321836476.XU CN202321836476U CN220336483U CN 220336483 U CN220336483 U CN 220336483U CN 202321836476 U CN202321836476 U CN 202321836476U CN 220336483 U CN220336483 U CN 220336483U
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- vibrating
- rod
- main shaft
- automatic
- belt
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- 238000004804 winding Methods 0.000 claims description 25
- 229910000831 Steel Inorganic materials 0.000 claims description 11
- 239000010959 steel Substances 0.000 claims description 11
- 230000005540 biological transmission Effects 0.000 claims description 7
- 239000011248 coating agent Substances 0.000 claims description 2
- 238000000576 coating method Methods 0.000 claims description 2
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 238000007665 sagging Methods 0.000 claims description 2
- 238000010073 coating (rubber) Methods 0.000 claims 1
- 238000010276 construction Methods 0.000 abstract description 15
- 230000000694 effects Effects 0.000 abstract description 5
- 238000009434 installation Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 abstract description 2
- 238000005056 compaction Methods 0.000 description 3
- 230000001105 regulatory effect Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 230000003014 reinforcing effect Effects 0.000 description 2
- 206010063385 Intellectualisation Diseases 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005253 cladding Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Abstract
The utility model relates to an automatic vibrating device, which belongs to the technical field of concrete vibrating construction and comprises: the device comprises a beam, a tray, a mixing disc vibrating belt, a vibrating rod and a rotating system; the crossbeam is erect vibrating device on vibrating car, and the tray is used for supporting the vibrating area, and the transfer dish depends on the automobile body main part outside for adjust the position of putting down of vibrating rod, the vibrating area is flat ellipse form, and the vibrating rod is connected in vibrating area lower part, and rotation system is two sets altogether, and every set of rotation system drives three reels, the lift of control three vibrating rod. The whole set of device is powered by an external power supply after being transformed by a transformer cabinet, and finally the operation of the vibrating rod, the motor and other parts is controlled by a control cabinet. The device realizes the semi-automation of the concrete vibrating process through integrated control, has the advantages of convenient and flexible installation and operation, high vibrating efficiency, good effect, low labor intensity and the like, and can be used for the construction of mass concrete Cheng Zhendao.
Description
Technical Field
The utility model relates to the technical field of concrete vibrating construction, in particular to an automatic vibrating device.
Background
Vibration is an important link in the concrete construction process, and is a key step for guaranteeing the concrete pouring construction quality and improving the structural performance. Although self-compaction concrete realizes self-filling and self-compaction functions of a concrete structure by intelligent power of materials, the high sensitivity to temperature and construction and the high cost restrict the further popularization and the use of the self-compaction concrete, and the vibration still occupies an irreplaceable position in concrete construction due to the advantages of low construction cost, wide application range, high operability and the like. The concrete industry is advancing from extensive expansion to standardization and intellectualization, and vibrating construction is one of the key. The traditional vibrating construction effect is mainly judged by relying on manual experience, and the problems of high labor intensity, low automation degree and the like exist, so that the vibrating technology needs to be improved.
The utility model designs an automatic vibrating device to reduce the working intensity and labor damage of workers in vibrating construction and improve the efficiency and quality of concrete vibrating operation.
Disclosure of Invention
Aiming at the problems of the background technology, the utility model aims to provide an automatic vibrating device which reduces the working intensity and labor damage of workers in vibrating construction and improves the efficiency and quality of concrete vibrating operation.
In order to achieve the above purpose, the present utility model provides the following technical solutions:
the utility model provides an automatic vibrating device, includes the crossbeam, the crossbeam erects vibrating device on vibrating the car, still includes:
a tray for supporting the vibrating belt;
the adjusting disc is attached to the outer side of the body main body and used for adjusting the lowering position of the vibrating rod;
the vibrating belt is in a flat ellipse shape and is wound up and down along with the winding drum;
the vibrating rod is connected to the lower part of the vibrating belt and is in a natural sagging state;
and each set of rotating system drives the winding drum to control the lifting of the vibrating rod.
As a still further technical scheme of the utility model, the adjusting disc is formed by combining a rotating arm and a saw-tooth disc, a transverse shaft rotating knob and a vertical shaft rotating knob are arranged at the root of the rotating arm, the rotating arm can freely rotate in 360-degree space, a circular ring for fixing a vibrating belt and a pointer for fixing the rotating arm are arranged at the tail end of the rotating arm, and an annular hole for collecting and releasing a vibrating rod wire and a saw-tooth buckle at the edge are arranged on the saw-tooth disc.
As a still further technical scheme of the utility model, the vibrating belt is formed by combining two steel wire ropes, a power wire and rubber for cladding, wherein the steel wire ropes are used as main holding force structures and are wound up and down along with the winding of a winding drum.
As still further technical solution of the present utility model, the rotation system includes a motor for providing power for the winding drum to roll; the winding drum is used for winding and unwinding the vibrating belt, and the tail end of the vibrating rod wire penetrates into the winding drum through the groove-shaped opening; the gear is attached to the edge of the middle winding drum to form a transmission structure for connecting the motor and the winding drum; a main shaft relatively fixed through the drum for supporting the structural body and transmitting torque from the intermediate drum; the bearing is sleeved on the main shaft and is connected with the cross beam, and the bearing is used as a rotating pivot when lifting the main shaft; and the current collecting ring is used for limiting the rotation of the wires penetrating out of the main shaft through the current collecting ring and then connected into the transformer cabinet.
As a still further technical scheme of the utility model, the length of the steel wire rope is shorter than that of the power wire, and the steel wire rope is used for bearing force, and the power wire is spirally distributed to avoid bearing force.
As a still further technical scheme of the utility model, the main shaft of the rotating system is sleeved with three reels, the middle part of the main shaft is provided with a transmission gear connected with a motor, the main shaft is provided with three rectangular holes, and the vibrating belt penetrates into the main shaft from the holes, penetrates out from the tail end and is connected with the collecting ring.
As a still further technical scheme of the utility model, the vibrating rod is a vibrating rod with a built-in vibrating core, the vibrating core is positioned in the vibrating rod, and the tail part of the vibrating rod is not required to be connected with a vibrating motor.
As still further technical scheme of the utility model, the tuning disc is bound with a motor rotor.
Compared with the prior art, the utility model has the beneficial effects that: the utility model has simple structure, convenient and flexible installation and operation, high vibrating efficiency and good effect, and can be suitable for mass concrete Cheng Zhendao; meanwhile, the working intensity and labor damage of workers in vibration construction can be reduced, and the construction period is effectively shortened.
Drawings
Fig. 1 is a schematic structural view of an automatic vibrating device.
Fig. 2 is a schematic structural diagram of a tuning disc in the automatic vibrating device.
Fig. 3 is a schematic structural view of a rotating system in the automatic vibrating device.
Fig. 4 is a schematic structural view of a cross section of a vibrating belt in an automatic vibrating device.
In the figure: 1-crossbeam, 2-tray, 3-tuning disc, 31-cross axle rotation knob, 32-sawtooth buckle, 33-ring, 34-pointer, 35-vertical axis rotation knob, 36-swinging boom, 4-vibrating belt, 41-wire rope, 42-power cord, 43-rubber, 5-vibrating bar, 6-rotational system, 61-motor, 62-gear, 63-main shaft, 64-reel, 65-bearing, 7-collector ring.
Detailed Description
The technical scheme of the patent is further described in detail below with reference to the specific embodiments.
The embodiment of the utility model is realized in such a way that an automatic vibrating device shown in fig. 1 comprises: the automatic vibrating device is connected to the side wall of the inside of the body through the beams 1 and the six beams 1; the trays 2, three trays 2 are used for supporting and fixing the vibrating belt 4; the adjusting discs 3 are attached to the outer side of the vehicle body 1 and used for adjusting the lowering position of the vibrating rod 5, as shown in fig. 2, the adjusting discs 3 are formed by combining rotating arms 36 and saw-tooth discs, the root parts of the rotating arms 36 are provided with a transverse shaft rotating knob 31 and a vertical shaft rotating knob 35, the rotating arms 36 can freely rotate in 360-degree space, the tail ends of the rotating arms 36 are provided with circular rings 33 for fixing the vibrating belt 5 and pointers 34 for fixing the rotating arms 36, and the saw-tooth discs are provided with annular holes for collecting and releasing vibrating rod wires and saw-tooth buckles 32 at the edges; the rotating system 6, as shown in fig. 3, the rotating system 6 comprises a motor 61 for providing power for the winding drum 64 to roll, and after the torque is transmitted through the transmission structure, the wire winding and unwinding speed of the vibrating rod wire is controlled to be about 0.5 m/s; the reels 64, three hollow reels 64 are used for winding and unwinding the vibrating belt 4, and the tail end of the vibrating rod wire 4 penetrates into the reels 64 through the slot openings; the gear 62 is attached to the edge of the middle winding drum 64 and forms a transmission structure for connecting the motor 61 and the winding drum 64; a main shaft 63 relatively fixed through the three reels 64 for supporting the structure and transmitting torque from the intermediate reels 64; the bearings 65, six bearings 65 are sleeved on the main shaft 63, and are connected with the cross beam 1, and the main shaft 63 is lifted and simultaneously works as a rotating pivot; as shown in fig. 4, the vibrating belt 4 has a flat elliptic section, and is formed by combining two steel wire ropes 41, one power wire 42 and a rubber cover 43 for coating, wherein the steel wire ropes 41 are used as main holding force structures and are wound up and down along with the winding drum 64; the three high-frequency vibrating bars 5 are used for concrete vibrating, and the frequency can be adjusted at the electric control cabinet; and a slip ring 7, the wire passing through the main shaft 63 is restrained from rotating by the slip ring 7, and then connected to the transformer cabinet.
The length of the steel wire rope is shorter than that of the power wire, the steel wire rope is used for bearing force, and the power wire is spirally distributed, so that the bearing force is avoided.
The main shaft of the rotating system is sleeved with three reels, the middle part of the main shaft is provided with a transmission gear connected to a motor, the main shaft is provided with three rectangular holes, and the vibrating belt penetrates into the main shaft from the holes, penetrates out from the tail end and is connected to the collecting ring.
The vibrating rod is a vibrating rod with a built-in vibrating core, the vibrating core is positioned inside the vibrating rod, and the tail part of the vibrating rod is not required to be connected with a vibrating motor.
The motor rotor is bound to the tuning disc, and the swinging arm can swing horizontally to an automatic small extent when the tuning disc is opened, and the tuning disc is matched with a vibrating rod to automatically find a hole when the tuning disc is lowered.
When the application works, the specific construction steps comprise:
after the mechanical approach, a worker operates the vibrating vehicle provided with the automatic vibrating device to enter a target vibrating field, then sequentially starts an energy system and a heat dissipation system through operating a control panel, sets vibrating time according to the requirements of a technician, then starts a vibrating rod lowering switch and a regulating disc automatic swinging switch, observes whether vibrating rods are blocked by a reinforcing mesh or not on two sides of a vehicle body while the vibrating rods are lowered, if the vibrating rods are seriously blocked, presses down a vibrating rod hovering switch, closes a regulating disc swinging, adjusts a regulating disc 3 at the blocked position to enable the vibrating rods to have a space for continuously lowering, the worker needs to lift a rotating arm 36 by one hand, and moves the lowered vibrating rod 5 by the other hand, rotates the rotating arm to a corresponding angle after finding a gap of the reinforcing mesh, and the lowering rotating arm clamps a pointer 34 into a sawtooth buckle 32. And then starting the vibrating rod lowering switch to continue to lower the vibrating rod 5 to the working position, pressing the vibrating rod hovering switch and the vibrating rod vibrating pressing switch, stopping the vibrating rod after the preset vibrating time, pressing the vibrating rod packing switch to pack up the vibrating rod 5, finishing the vibrating in the area, and operating the vibrating rod to advance to the next vibrating position by workers, so that the operation is repeated. After the vibrating operation is finished, the vibrating vehicle body needs to be cleaned by clean water so as to prevent concrete slurry from being solidified on the vehicle body.
In the embodiment of the utility model, the vibrating vehicle can be considered to be provided with other auxiliary vibrating equipment, such as a concrete vibrating quality real-time evaluation system through a stress sensor or a resistance sensor and the like, so that the vibrating quality is greatly improved. Proved by practical engineering experiments, the application effect is good, the vibrating efficiency is high, and the technical effect and the popularization and application value of the technical scheme are outstanding.
It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present utility model may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.
Claims (8)
1. The utility model provides an automatic vibrating device, includes the crossbeam, the crossbeam erects vibrating device on vibrating the car, its characterized in that still includes:
a tray for supporting the vibrating belt;
the adjusting disc is attached to the outer side of the body main body and used for adjusting the lowering position of the vibrating rod;
the vibrating belt is in a flat ellipse shape and is wound up and down along with the winding drum;
the vibrating rod is connected to the lower part of the vibrating belt and is in a natural sagging state;
and each set of rotating system drives the winding drum to control the lifting of the vibrating rod.
2. The automatic vibrating device according to claim 1, wherein the tuning disc is formed by combining a rotating arm and a sawtooth disc, a transverse shaft rotating knob and a vertical shaft rotating knob are arranged at the root of the rotating arm, a circular ring for fixing a vibrating belt and a pointer for fixing the rotating arm are arranged at the tail end of the rotating arm, and the sawtooth disc is provided with an annular hole for collecting and releasing a vibrating rod wire and a sawtooth buckle at the edge.
3. The automatic vibrating device according to claim 1, wherein the vibrating belt is formed by combining two steel wire ropes, a power wire and rubber coating for coating, and the steel wire ropes are used as main holding force structures and are wound up and down along with the winding of the winding drum.
4. An automatic vibrating device according to claim 1, wherein the rotating system includes a motor for powering the scrolling of the spool; the winding drum is used for winding and unwinding the vibrating belt, and the tail end of the vibrating rod wire penetrates into the winding drum through the groove-shaped opening; the gear is attached to the edge of the middle winding drum to form a transmission structure for connecting the motor and the winding drum; a main shaft relatively fixed through the drum for supporting the structural body and transmitting torque from the intermediate drum; the bearing is sleeved on the main shaft and is connected with the cross beam, and the bearing is used as a rotating pivot when lifting the main shaft; and the current collecting ring is used for limiting the rotation of the wires penetrating out of the main shaft through the current collecting ring and then connected into the transformer cabinet.
5. An automatic vibrating device according to claim 3, wherein the length of the steel wire rope is shorter than that of the power wire, and the power wire is spirally arranged to avoid stress.
6. The automatic vibrating device according to claim 4, wherein the main shaft of the rotating system is sleeved with three reels, the middle part of the main shaft is provided with a transmission gear connected with a motor, the main shaft is provided with three rectangular holes, and the vibrating belt penetrates into the main shaft from the holes, penetrates out from the tail end and is connected with the collecting ring.
7. The automatic vibrating device according to claim 1, wherein the vibrating rod is a vibrating rod with a built-in vibrating core, the vibrating core is positioned inside the vibrating rod, and the tail part is not connected with a vibrating motor.
8. An automatic vibrating device according to claim 1, wherein the tuning disc is bound to a motor rotor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321836476.XU CN220336483U (en) | 2023-07-13 | 2023-07-13 | Automatic vibrating device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321836476.XU CN220336483U (en) | 2023-07-13 | 2023-07-13 | Automatic vibrating device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220336483U true CN220336483U (en) | 2024-01-12 |
Family
ID=89458892
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321836476.XU Active CN220336483U (en) | 2023-07-13 | 2023-07-13 | Automatic vibrating device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220336483U (en) |
-
2023
- 2023-07-13 CN CN202321836476.XU patent/CN220336483U/en active Active
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| GR01 | Patent grant | ||
| GR01 | Patent grant |