CN220335419U - Direct-selection type mountain plate of computerized flat knitting machine - Google Patents
Direct-selection type mountain plate of computerized flat knitting machine Download PDFInfo
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- CN220335419U CN220335419U CN202321800926.XU CN202321800926U CN220335419U CN 220335419 U CN220335419 U CN 220335419U CN 202321800926 U CN202321800926 U CN 202321800926U CN 220335419 U CN220335419 U CN 220335419U
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- 238000009940 knitting Methods 0.000 title claims abstract description 104
- 230000007306 turnover Effects 0.000 claims description 10
- 238000004519 manufacturing process Methods 0.000 abstract description 19
- 238000003825 pressing Methods 0.000 description 12
- 230000009471 action Effects 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 239000004744 fabric Substances 0.000 description 5
- 238000012423 maintenance Methods 0.000 description 4
- 230000007246 mechanism Effects 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 2
- 230000000875 corresponding effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000010304 firing Methods 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 238000009963 fulling Methods 0.000 description 1
- 230000033001 locomotion Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Abstract
A direct-selection type cam plate of a computerized flat knitting machine comprises a cam mother plate provided with stitch cams, needle guard cams, upper needle turning cams, lower needle turning cams, knitting cams, central cams, flank cams and stitch cam guard cams, and a needle selection mother plate provided with needle selection limit cams and needle pushing cams; a needle channel I is arranged between the needle guard cam, the upper needle turning cam and the lower needle turning cam, a needle channel II is arranged between the upper needle turning cam and the lower needle turning cam, a needle channel III is arranged at the bottom of the lower needle turning cam, a needle channel IV is formed by encircling the stitch guard cam, the knitting cam, the flank cam and the central cam, a needle channel V is formed between the flank cam and the central cam, the needle selecting limit cam is level with the needle pushing convex part of the needle pushing cam, the needle pushing convex part of the needle selecting limit cam is positioned under the stitch guard cam sliding section, and the needle pushing convex part of the needle pushing cam is positioned under a port of the needle channel V; the flank triangle is flush with the bottom surface of the central triangle. The utility model fully shortens the height of the mountain plate on the premise of retaining the original functions of the mountain plate so as to further save the production and manufacturing cost.
Description
Technical Field
The utility model relates to the technical field of computerized flat knitting machines, in particular to a direct-selection type mountain plate of a computerized flat knitting machine.
Background
The computerized flat knitting machine is operated by the knitting needles to perform regular lifting motions, so as to realize the actions of yarn backing, closing, loop, slashing, loop forming and the like, thereby completing the knitting of the fabric. In the process of raising the knitting needle, the loop gradually withdraws from the needle hook, opens the needle tongue, and withdraws from the needle tongue to be hung on the needle bar; in the process of descending the knitting needles, the needle hooks hook the newly laid yarn and pull and bend the yarn into loops, meanwhile, the original loops are separated from the needle hooks, the new loops pass through the old loops and are connected with the old loops in series, and a plurality of loops formed by knitting a plurality of knitting needles are connected with each other, so that the knitting of the fabric is finally completed.
Because the machine head frequently drives the cam system to slide left and right in the knitting process, the stitch of the spring needle below the knitting needle which does not participate in the knitting work is always tightly attached to the non-knitting sheet, and after long-time sliding friction contact, abrasion is generated between the stitch and the non-knitting sheet, so that the preset height between the stitch becomes low, the phenomenon of firing pin or needle selection error frequently occurs when the machine head drives the cam system to slide left and right, the failure rate of the computerized flat knitting machine in the working process is increased, the maintenance and maintenance cost is improved, and the working hours are prolonged.
In addition, in the sliding friction process of the knitting needles which do not participate in knitting and the non-woven pressing sheet, the stitch on the spring needle below the knitting needles is tightly pressed on the non-woven pressing sheet by means of self elastic force, when the number of the knitting needles which do not participate in knitting is large, the elastic pushing force combined together is very large, after the elastic pushing force is applied to the machine head, the load of the machine head is additionally increased, and the machine head becomes very heavy when walking left and right.
Therefore, the applicant applies for a Chinese patent application number 2023105993289, named as a novel computerized flat knitting machine mountain plate and a crochet machine, on the premise of meeting the action of the existing fabric in the process of knitting the fabric, the utility model fully reduces the failure rate in working, lightens the load of the machine head in working, simplifies the whole structure, greatly saves the production and manufacturing cost, and effectively solves the technical problems.
Later, the applicant carries out new structural design on the product of the patent application of the utility model in the actual production process so as to further effectively save the production and manufacturing cost, thereby additionally applying for an utility model patent.
Disclosure of Invention
The utility model aims to solve the technical problem of providing the straight selection type mountain plate of the computerized flat knitting machine, which fully shortens the height of the mountain plate on the premise of keeping the original functions of the mountain plate so as to further save the production and manufacturing cost.
The technical scheme of the utility model is that the direct selection type cam plate of the computerized flat knitting machine with the following structure comprises a cam mother plate provided with stitch cams, needle protection cams, upper needle turning cams, lower needle turning cams, knitting cams, central cams, flank cams and stitch cams, and a needle selection mother plate provided with needle selection limit cams and push-up cams; the needle guard triangle, the upper needle turning triangle and the lower needle turning triangle are provided with a needle passage I, the needle passage II is arranged between the upper needle turning triangle and the lower needle turning triangle, the bottom of the lower needle turning triangle is a needle passage III, a needle passage IV is jointly enclosed among the stitch guard triangle, the knitting triangle, the flank triangle and the central triangle, a needle passage V is formed between the flank triangle and the central triangle, wherein the needle pushing convex parts on the needle selecting limit triangle and the needle pushing triangle are flush, the needle pushing convex part of the needle selecting limit triangle is positioned under the stitch guard triangle sliding section, and the needle pushing convex part of the needle pushing triangle is positioned under a port of the needle passage V; the flank triangle is flush with the bottom surface of the central triangle.
The utility model relates to a direct-selection type cam plate of a computerized flat knitting machine, wherein a needle track II is an arc-shaped groove formed in an upturning cam, and a needle track IV positioned on the knitting cam is an arc-shaped groove formed in the knitting cam.
The utility model relates to a direct-selection type cam plate of a computerized flat knitting machine, wherein a needle track II is the bottom edge of an upturning needle triangle, and a needle track IV positioned on the knitting triangle is the bottom edge of the knitting triangle.
The utility model relates to a direct-selection type cam plate of a computerized flat knitting machine, wherein a central cam consists of a lower central triangular block, an upper left central triangular block and an upper right central triangular block, and side wing cams, the upper left central triangular block and the upper right central triangular block are all elastically and telescopically arranged on a cam motherboard.
After adopting the structure, compared with the prior art, the direct-selection type mountain plate of the computerized flat knitting machine has the following advantages: because the utility model is improved and designed based on the utility model patent of the previous application, the utility model reserves the functions and advantages of the utility model, such as the updating design of the structure, the original non-woven pressing sheet and three leg pressing cams (two needle pressing legs and one tucking pressing leg) above the original non-woven pressing sheet are cancelled, so that when the cam system slides left and right, the cam system is not closely rubbed with the needle feet of knitting needles which do not participate in knitting, the abrasion of the needle feet is avoided, the phenomenon of firing pins or needle selecting errors when the cam system slides left and right is avoided, the failure rate during working is greatly reduced, and the maintenance cost is saved; the elimination of the joint friction structure of the two components also eliminates the influence of the elastic force of the knitting needle component on the machine head, fully reduces the load of the left and right sliding operation of the machine head, reduces the generation of noise and reduces the maintenance frequency and cost; the three leg pressing cams are canceled, so that the complex driving mechanism matched with the three leg pressing cams is also canceled, thereby simplifying the integral structure of the cam plate of the computerized flat knitting machine and greatly saving the production and manufacturing cost of the cam plate. In addition, the needle pushing convex parts on the needle selecting limit triangle and the needle pushing triangle are designed to be in a flush structure, the needle pushing convex parts of the needle selecting limit triangle are positioned under the stitch protecting mountain sliding section, and the needle pushing convex parts of the needle pushing triangle are positioned under the port of the needle channel V, so that when the needle pushing convex parts of the needle selecting limit triangle and the needle pushing triangle push the needle assembly upwards, the needle assembly can enter the nearest needle channel, thereby avoiding the needle assembly from being separated and inserted like the prior art, and the structure and the non-woven pressing sheet and the three leg pressing triangles above the non-woven pressing sheet can be omitted, so that the integral height of the computerized flat knitting machine mountain board can be shortened, the existing functions of the computerized flat knitting machine mountain board can not be sacrificed, the production and manufacturing cost of the computerized flat knitting machine mountain board can be saved again, and the market competition position of products can be fully promoted.
The central triangle is designed into a three-part structure consisting of a lower central triangle block, an upper left central triangle block and an upper right central triangle block, and the side wing triangle, the upper left central triangle block and the upper right central triangle block are all elastically and telescopically arranged on the triangle motherboard, so that a knitting needle component matched with the mountain board can be used together with the mountain board without adding an elastic piece, namely, the knitting needle component without elasticity can be used together with the mountain board, thereby reducing the requirement on the knitting needle component and correspondingly further reducing the production and manufacturing cost.
Drawings
FIG. 1 is a schematic perspective view of a first embodiment of a straight selection type cam plate of a computerized flat knitting machine according to the present utility model;
FIG. 2 is a schematic diagram of the front view of FIG. 1;
FIG. 3 is a schematic diagram showing a front view of a second embodiment of a straight selection type cam plate of a computerized flat knitting machine according to the present utility model;
FIG. 4 is a schematic perspective view of a first embodiment of a needle assembly;
fig. 5 is a schematic perspective view of a second embodiment of a knitting needle assembly.
Detailed Description
The direct selection type mountain plate of the computerized flat knitting machine is further described in detail below with reference to the attached drawings and the specific embodiments:
as shown in fig. 1 and 2, the direct-selection type cam plate of the computerized flat knitting machine comprises a cam mother plate 11 and a needle selecting mother plate 12, wherein the cam mother plate 11 and the needle selecting mother plate 12 are arranged one above the other to form a cam bottom plate together, and the cam bottom plate can be connected through bolts, rivets, welding and the like, or can be directly manufactured into a whole during production.
The surface of the triangle motherboard 11 is provided with an upper guard 1, a lower guard 2, a stitch cam 7, a needle guard cam 8, an upper needle turning cam 9, a lower needle turning cam 10, a knitting cam 6, a central cam 5, a flank cam 4 and a stitch guard 3. The needle guard triangle 8 is positioned at the top edge of the triangle motherboard 11, the upper needle turning triangle 9 is positioned below the needle guard triangle 8, and the lower needle turning triangle 10 is positioned below the upper needle turning triangle 9; the two stitch cams 7 are distributed in a splayed shape and are respectively positioned at the left side and the right side of the upper needle turning cam 9 and the lower needle turning cam 10; the two upper guard mountains 1 are respectively positioned at the left side and the right side of the two stitch cams 7. The lower guard mountain 2 is positioned below the upper guard mountain 1.
The upper needle turning cam 9 and the lower needle turning cam 10 together form a needle turning cam, and are all telescopically mounted on the cam motherboard 11, and the telescopic action can be driven by a stepping motor in the prior art, or other conventional telescopic driving mechanisms can be adopted, so long as the upper needle turning cam 9 and the lower needle turning cam 10 can realize telescopic action according to corresponding action instructions during working, and specific structures are not repeated here.
The knitting cam 6 is positioned below the needle-turning-down cam 10, and the central cam 5 is positioned below the knitting cam 6; the two flank cams 4 are respectively positioned at the left side and the right side of the central cam 5, and the flank cams 4 are flush with the bottom surface of the central cam 5; the number of the stitch protecting mountains 3 is two, and the stitch protecting mountains are respectively positioned at the left side and the right side of the two flank cams 4. The knitting cam 6 is also telescopically mounted on the cam motherboard 11, and the telescopic action can be driven by a stepping motor in the prior art, or other conventional telescopic driving mechanisms can be adopted, so long as the knitting cam 18 can be telescopic according to corresponding action instructions during working, and the details are not repeated. Of course, it is also possible to provide the knitting cam 6, the up-stitch cam 9 or the down-stitch cam 10 in a fixedly mounted structure according to the actual knitting work.
Needle guard cam 8 and turn over needle cam 9, turn over needle cam 10 down between be equipped with needle track I21, turn over needle cam 9 and turn over needle cam 10 down between be equipped with needle track II 22, turn over needle cam 10 down the bottom be needle track III 23, stitch guard 3, knit between triangle 6, flank triangle 4 and the central triangle 5 enclose jointly and form needle track IV 24, form needle track V25 between flank triangle 4 and the central triangle 5, these needle tracks are used for carrying out flexible guide to the knitting needle subassembly to realize the weaving to the fabric.
The needle selecting mother board 12 is provided with a needle selecting limit triangle 15, a needle pushing triangle 14, a needle selecting reset triangle 13 and a needle selecting device. The needle selecting limit triangle 15 and the needle pushing convex part on the needle pushing triangle 14 are flush, and the needle pushing convex part of the needle selecting limit triangle 15 is positioned under the sliding section of the stitch guard 3 (because the needle blocking convex part at the bottom of the stitch guard 3 is arranged outside the needle pushing convex part of the needle selecting limit triangle 15, the needle pushing convex part of the needle selecting limit triangle 15 is positioned under the sliding section of the stitch guard 3), and the needle pushing convex part of the needle pushing triangle 14 is positioned under the port of the needle channel V25.
The needle pushing convex parts on the needle selecting limit triangle 15 and the needle pushing triangle 14 are designed to be in a flush structure, the needle pushing convex part of the needle selecting limit triangle 15 is positioned under the sliding section of the stitch protecting mountain 3, and the needle pushing convex part of the needle pushing triangle 14 is positioned under the port of the needle channel V25, so that when the needle pushing convex parts of the needle selecting limit triangle 15 and the needle pushing triangle 14 push the needle assembly upwards, the needle assembly enters the nearest needle channel (see fig. 2), when the needle pushing convex part on the needle selecting limit triangle 15 pushes the needle selecting stitch A1 in the needle assembly upwards, the long needle stitch A2 in the needle assembly directly enters the needle channel IV 24 along the sliding section of the stitch protecting mountain 3, and when the needle pushing convex part on the needle pushing triangle 14 pushes the needle selecting stitch B1 in the needle assembly upwards, the long needle B2 in the needle assembly directly enters the needle channel V25, thus the needle assembly is not far moved in like the prior art, the structure and the three legs above the needle assembly are not needed, the whole structure is not needed, the whole knitting machine is not required, the manufacturing cost is reduced, and the whole knitting machine is greatly reduced, and the whole knitting machine is not required.
As an embodiment of the present utility model, referring to fig. 1 and 2, the needle track ii 22 is an arc-shaped groove formed on the upturned needle cam 9, and the needle track iv 24 located on the knitting cam 6 is an arc-shaped groove formed on the knitting cam 6. As another embodiment of the present utility model, as shown in fig. 3, the needle track ii 22 is the bottom edge of the upturned needle cam 9, and the needle track iv 24 located on the knitting cam 6 is the bottom edge of the knitting cam 6. Both embodiments can realize the normal knitting, needle turning, needle connection, normal eye hanging, eye fastening, non-knitting and other actions of the knitting needle assembly, and the difference is that only one arc-shaped groove is arranged on the needle turning-up triangle 9 and the knitting triangle 6, and the other arc-shaped groove is not arranged, but the knitting needle assembly directly walks along the bottom edge of the knitting needle assembly, so that the normal knitting of the knitting needle assembly is not influenced, and the two embodiments are only. When the machine head drives the cam plate of the computerized flat knitting machine to slide left and right, the needle upturning cam 9, the needle downturning cam 10 and the knitting cam 6 stretch under the control of a program according to the technological requirements of knitting of the knitting needle assembly so as to realize the switching of different needle track sliding of the knitting needle assembly, which are common general knowledge, and the utility model patent applied by the applicant is also described in detail and is not repeated here.
As a further embodiment of the utility model, the central triangle 5 is designed to be composed of a lower central triangle block 51, an upper left central triangle block 52 and an upper right central triangle block 53, and the flank triangle 4, the upper left central triangle block 52 and the upper right central triangle block 53 are all elastically and telescopically arranged on the triangle master 11 through structures such as springs, guide posts and the like, so that a knitting needle assembly matched with a computerized flat knitting machine cam plate can be used without adding an elastic sheet, that is, the knitting needle assembly which is not elastic can be matched with the computerized flat knitting machine cam plate of the utility model, thereby reducing the requirement on the knitting needle assembly and correspondingly further reducing the production and manufacturing cost. The self-inelastic needle is shown in fig. 5 and comprises a needle 31, a long needle 32 and a needle selector 33, wherein the stitch i 311 on the needle 31 can slide in the needle path i 21, the needle path ii 22 or the needle path iii 23, and the stitch ii 321 on the long needle 32 can slide in the needle path iv 24 and the needle path v 25, and the needle selector 33 is used for being matched with the needle selector, which is already known in the prior art.
As another embodiment of the present utility model, the side wing cam 4, the upper left central cam 52 and the upper right central cam 53 may be designed to be fixedly mounted (i.e., not spring mounted) on the cam plate 11, so that the cam plate of the computerized flat knitting machine needs to be matched with a knitting needle assembly provided with an elastic piece, the knitting needle assembly provided with an elastic piece is shown in fig. 4, and the knitting needle assembly is different from the knitting needle assembly in fig. 5 only in that: the tail of the long needle 32 is provided with an elastic portion 322 so that the needle assembly itself has elasticity after being fitted into the needle groove.
The two-system computerized flat knitting machine cam plate is shown in the figure, a first set of left systems is taken as an example in a unified way, for three systems or four systems, a set of systems with the same left structure is added on the right side of the computerized flat knitting machine cam plate in the figure, and the three systems can be changed into the four systems, and the two systems are added.
The above examples are merely illustrative of the preferred embodiments of the present utility model and are not intended to limit the scope of the present utility model, and various modifications and improvements made by those skilled in the art to the technical solution of the present utility model should fall within the protection scope of the present utility model without departing from the design spirit of the present utility model.
Claims (4)
1. A direct-selection type mountain plate of a computerized flat knitting machine comprises a cam mother plate (11) provided with a stitch cam (7), a needle protection cam (8), an upward needle turning cam (9), a downward needle turning cam (10), a knitting cam (6), a central cam (5), a flank cam (4) and a stitch mountain protection cam (3), and a needle selection mother plate (12) provided with a needle selection limit cam (15) and a needle pushing cam (14);
needle guard triangle (8) and turn over needle triangle (9) upward, turn over needle triangle (10) down between be equipped with needle way I (21), upward turn over needle triangle (9) and turn over needle triangle (10) down between be equipped with needle way II (22), turn over needle triangle (10) bottom down is needle way III (23), stitch guard mountain (3), weave between triangle (6), flank triangle (4) and the central triangle (5) enclose jointly needle way IV (24), form needle way V (25) between flank triangle (4) and the central triangle (5), its characterized in that:
the needle selecting limit triangle (15) is flush with the needle pushing convex part on the needle pushing triangle (14), the needle pushing convex part of the needle selecting limit triangle (15) is positioned right below the sliding section of the stitch protecting mountain (3), and the needle pushing convex part of the needle pushing triangle (14) is positioned right below the port of the needle track V (25);
the flank triangle (4) is flush with the bottom surface of the central triangle (5).
2. The computerized flat knitting machine direct selection type mountain plate as claimed in claim 1, wherein: the needle track II (22) is an arc-shaped groove formed in the upturning needle triangle (9), and the needle track IV (24) positioned on the knitting triangle (6) is an arc-shaped groove formed in the knitting triangle (6).
3. The computerized flat knitting machine direct selection type mountain plate as claimed in claim 1, wherein: the needle track II (22) is the bottom edge of the upturning needle triangle (9), and the needle track IV (24) positioned on the knitting triangle (6) is the bottom edge of the knitting triangle (6).
4. A computerized flat knitting machine direct selection type hill plate according to claim 2 or 3, characterized in that: the central triangle (5) is composed of a lower central triangle block (51), an upper left central triangle block (52) and an upper right central triangle block (53), and the flank triangle (4), the upper left central triangle block (52) and the upper right central triangle block (53) are all elastically and telescopically arranged on the triangle motherboard (11).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202321800926.XU CN220335419U (en) | 2023-07-10 | 2023-07-10 | Direct-selection type mountain plate of computerized flat knitting machine |
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CN202321800926.XU CN220335419U (en) | 2023-07-10 | 2023-07-10 | Direct-selection type mountain plate of computerized flat knitting machine |
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CN220335419U true CN220335419U (en) | 2024-01-12 |
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CN202321800926.XU Active CN220335419U (en) | 2023-07-10 | 2023-07-10 | Direct-selection type mountain plate of computerized flat knitting machine |
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- 2023-07-10 CN CN202321800926.XU patent/CN220335419U/en active Active
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