CN220334553U - Plate frame filter plate assembling machine - Google Patents

Plate frame filter plate assembling machine Download PDF

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Publication number
CN220334553U
CN220334553U CN202322007848.4U CN202322007848U CN220334553U CN 220334553 U CN220334553 U CN 220334553U CN 202322007848 U CN202322007848 U CN 202322007848U CN 220334553 U CN220334553 U CN 220334553U
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China
Prior art keywords
wheel
plate
motor
frame
fixed plate
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Active
Application number
CN202322007848.4U
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Chinese (zh)
Inventor
裴闯
刘志娟
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Tianjin Yuchuan Microbial Products Co ltd
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Tianjin Yuchuan Microbial Products Co ltd
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Abstract

The utility model provides a plate frame filter plate assembling machine which is characterized by comprising a track structure, an orientation structure and a hoisting hoist, wherein the track structure is connected with the orientation structure, and the orientation structure is connected with the hoisting hoist; through setting up the protection frame, go up fixed plate, connecting rod, lower fixed plate, removal wheel A, removal wheel B, anticreep piece, intermediate lever, directional wheel A, directional wheel B, set up spacing groove A in lower fixed plate upper end, set up spacing groove B in lower fixed plate lower extreme, set up spacing groove C on spacing groove B surface to further improved motor A, reached the operating personnel control hoisting process of being convenient for, protected the motor both sides, reduced directional wheel slope probability, effect comparatively economic and safe.

Description

Plate frame filter plate assembling machine
Technical Field
The utility model relates to the technical field of filter plate installation, in particular to a plate frame filter plate assembly machine.
Background
In the sludge treatment production process, the plate-frame equipment is necessary equipment in production operation, and sludge with the water content of about 80% can be pressed and filtered to sludge residues with the water content of about 40%. However, the single filter plate is large in volume and heavy in weight, and the process of assembling and replacing the plate frame filter plates is time-consuming and labor-consuming, so that potential safety hazards are more. But large-scale equipment such as unable use crane in the bezel factory building is operated, and it can only pass through manual operation to change the filter plate, and the bezel height is higher, and unloading pond and the screw conveyor degree of depth below the mounted position are darker, and manual replacement monoblock is heavy about 150 kilograms filter plate danger coefficient high, and work efficiency is low.
In order to solve the problem, the installation to the plate frame filter plate is realized to the adoption hoist and mount track, hoist and mount track is as described in patent CN107720542A, secondary beam and girder fixed connection, the girder includes girder top flange, girder bottom flange and connects the girder web between girder top flange and girder bottom flange, the girder web includes the bending resistance part that is located the top and the track part that is located the below, bending resistance part's downside fixedly connected with the longitudinal reinforcement rib parallel to girder top flange, evenly distributed has a plurality of with the transverse reinforcement rib of girder top flange vertically between longitudinal reinforcement rib and the girder top flange, transverse reinforcement rib and girder web's bending resistance part fixed connection, the secondary beam is fixed on building mechanism, the secondary beam web with transverse reinforcement rib carries out fixed connection through splint, splint centre gripping secondary beam web and transverse reinforcement rib are in its centre and are fixed through high strength bolt, girder web and girder top flange, bottom flange carry out the fixation through the welding, transverse reinforcement rib, longitudinal reinforcement rib all carry out with the girder top flange parallel to the girder top flange, the longitudinal reinforcement rib all with the girder through the web carries out the fixed connection with the girder top flange through the electric flange, the electric flange is equipped with the guide pulley mechanism on the same side face of the top flange and the top flange, the guide pulley is fixed with the top flange is equipped with the electric flange, the guide device.
However, in the utility model, an electric hoist is used for hoisting, and in order to reduce the cost and save the funds, a hoisting hoist needing manual control is often adopted, but the hoisting hoist needing manual control extends out of a control structure on the extension of a shell, and in the process of installing a plate frame, the hoisting hoist needs to move on a track for a long distance, in the process, the control structure and a pull rope are in danger of winding, and the control structure is too far away from a platform where an operator is located, so that the control of the hoisting hoist by the operator is inconvenient, and the danger exists; the outside of the guide wheel mechanism is not provided with a sufficient protection structure, and the guide wheel mechanism is inclined to two sides in long-term operation because the filter plate to be assembled is large in weight, wide in size and high in efficiency.
Therefore, an urgent need exists for a plate and frame filter plate assembling machine which can facilitate the control of the lifting process by operators, protect the two sides of a guide wheel mechanism, reduce the inclination probability of the guide wheel and is economical and safe.
Disclosure of Invention
According to the technical problems, the plate frame filter plate assembling and installing machine provided by the utility model has the advantages that the lifting process can be conveniently controlled by operators, the two sides of the motor are protected, the inclination probability of the directional wheels is reduced, and the effect of economy and safety is realized.
The utility model is characterized by comprising a track structure, an orientation structure and a hoisting hoist, wherein the lower end of the track structure is in sliding connection with the orientation structure through an inverted T track in the track structure, and the lower end of the orientation structure is connected with the hoisting hoist through welding.
The track structure comprises an installation top plate, an inverted T track, a protection frame, an upper fixing plate, a connecting rod, a lower fixing plate, a moving wheel A, a moving wheel B and an anti-falling block, wherein the lower end of the installation top plate is fixedly connected with the inverted T track, the lower end of the installation top plate is fixedly connected with the protection frame, one side of the installation top plate is fixedly connected with the upper fixing plate, one side of the installation top plate is fixedly connected with the connecting rod, the lower end of the connecting rod is fixedly connected with the lower fixing plate, a limit groove A is formed in the upper end of the lower fixing plate, a limit groove B is formed in the lower end of the lower fixing plate, a limit groove C is formed in the surface of the limit groove B, the upper end of the lower fixing plate is in sliding connection with the moving wheel B through the limit groove A, the lower end of the lower fixing plate is in sliding connection with the moving wheel A through the limit groove B, the anti-falling block is welded on two sides of the moving wheel A, the anti-falling block is in sliding connection with the lower fixing plate through the limit groove C, and the through hole is formed in one end of the moving wheel A.
The directional structure comprises motor A, connecting seat, rail wheel, link, intermediate lever, directional wheel A, directional wheel B, connecting axle, motor A quantity is two, motor A one end and connecting axle rotate to be connected, connecting axle and one end and rail wheel welded connection, motor A lower extreme and connecting seat welded connection, connecting seat lower extreme and link welded connection, link one side is connected with directional wheel B, intermediate lever welded connection in the middle of the link, the link passes through intermediate lever pivoted connection with directional wheel A.
The hoisting hoist comprises motor B, fixing base, shell, pivot, lifting rope, pulley, couple, switch wire, forward and reverse control switch, controller, the outlet has been seted up to fixing base one side, fixing base internally mounted has the controller, the controller is connected with the switch wire, the switch wire is worn out from the outlet, the switch wire passes through removal wheel A, removal wheel B through the through-hole, switch wire one side is connected with forward and reverse control switch, the welding of fixing base lower extreme has the shell, the inside and the pivot of shell are connected, the motor is installed to pivot one side, the pivot outside is connected with the lifting rope, the lifting rope lower extreme is connected with the pulley, the couple is installed to the pulley lower extreme.
The beneficial effects of the utility model are as follows:
according to the utility model, on the basis of the prior art, the protective frame, the upper fixed plate, the connecting rod, the lower fixed plate, the movable wheel A, the movable wheel B, the anti-falling block, the middle rod, the directional wheel A and the directional wheel B are added, the upper end of the lower fixed plate is provided with the limit groove A, the lower end of the lower fixed plate is provided with the limit groove B, and the surface of the limit groove B is provided with the limit groove C, so that the motor A is improved, the effects of facilitating the control of the lifting process by operators, protecting the two sides of the motor, reducing the inclination probability of the directional wheel and being economical and safe are achieved.
The motor A can provide driving force for the rail wheel, and the two motors A are arranged to balance the weight of two sides of the connecting frame, so that the inclination and instability of the device caused by the large weight difference of the two sides of the connecting frame in the directional structure are avoided.
The protection frame can protect motor A to a certain extent, avoids motor A to overturn to both sides and causes danger.
The upper fixing plate and the lower fixing plate provide gaps through which the switch wires can pass, so that dangers caused by winding of the switch wires and the hoisting ropes are avoided, and an operator can conveniently control the hoisting hoist.
The connecting rod has connected upper fixed plate and lower fixed plate.
The movable wheels A and B can reduce friction between the switch wire and the upper and lower fixed plates, and prolong the service life of the switch wire.
The limit groove A and the limit groove B provide guide tracks for the movable wheel A and the movable wheel B.
The limiting groove C and the anti-falling block can prevent the movable wheel A from sliding out of the limiting groove B.
The friction between the orientation structure and the inverted T track can be reduced by the intermediate rod, the orientation wheel A and the orientation wheel B, so that the orientation structure can slide along the inverted T track conveniently.
Drawings
FIG. 1 is a schematic view of the whole structure of a plate and frame filter plate assembling machine of the present utility model;
FIG. 2 is a schematic diagram of a motor B structure of the plate and frame filter plate assembling machine of the utility model;
FIG. 3 is a schematic top view of an orientation structure of a plate and frame filter plate assembly machine of the present utility model;
FIG. 4 is an exploded view of a lower plate-side structure of a rail structure of a plate and frame filter plate assembly machine of the present utility model;
fig. 5 is a schematic diagram of a plate and frame filter plate assembling process of the plate and frame filter plate assembling machine of the present utility model.
As shown, the top plate is mounted, 12, the inverted T track is mounted, 13, the protective frame is 14, the upper fixed plate is 15, the connecting rod is 16, the limit groove A,17, the lower fixed plate is 18, the limit groove B,191, the movable wheel A,192, the movable wheel B,10, the limit groove C,21, the motor A,22, the connecting seat is 23, the rail wheel is 24, the connecting frame is 25, the middle rod is 26, the directional wheel A,27, the directional wheel B,28, the connecting shaft is 30, the motor B,31, the fixing seat is 32, the outlet is 33, the shell is 34, the rotating shaft is 35, the lifting rope is 36, the pulley is 37, the hook is 38, the switch wire is 39, the forward and reverse control switch is 41, the stay rope is 42, the filter plate is 43, and the plate frame support is mounted.
Detailed Description
Example 1
The utility model provides a plate frame filter plate assembling machine, which comprises a track structure, an orientation structure and a hoisting hoist.
The lower end of the installation top plate 11 is fixedly connected with the inverted T track 12, the lower end of the installation top plate 11 is fixedly connected with the protection frame 13, one side of the installation top plate 11 is fixedly connected with the upper fixing plate 14, one side of the installation top plate 11 is fixedly connected with the connecting rod 15, the lower end of the connecting rod 15 is fixedly connected with the lower fixing plate 17, the upper end of the lower fixing plate 17 is provided with the limiting groove A16, the lower end of the lower fixing plate 17 is provided with the limiting groove B18, the surface of the limiting groove B18 is provided with the limiting groove C10, the upper end of the lower fixing plate 17 is in sliding connection with the movable wheel B192 through the limiting groove A16, the upper end of the movable wheel B192 is provided with a through hole, the lower end of the lower fixing plate 17 is in sliding connection with the movable wheel A191 through the limiting groove B18, the two sides of the movable wheel A191 are welded with the anti-falling blocks, the anti-falling blocks are in sliding connection with the lower fixing plate 17 through the limiting groove C10, and one end of the movable wheel A191 is provided with a through holes.
The number of the motors A21 is two, one end of each motor A21 is rotationally connected with the corresponding connecting shaft 28, one end of each connecting shaft 28 is in welded connection with the corresponding rail wheel 23, the number of the rail wheels 23 is two, the lower end of each motor A21 is in welded connection with the corresponding connecting seat 22, the lower end of each connecting seat 22 is in welded connection with the corresponding connecting frame 24, one side of each connecting frame 24 is connected with the corresponding directional wheel B27, the middle of each connecting frame 24 is in welded connection with the corresponding middle rod 25, and the corresponding connecting frame 24 is rotationally connected with the corresponding directional wheel A26 through the corresponding middle rod.
The outlet 32 has been seted up to fixing base 31 one side, fixing base 31 internally mounted has the controller, the controller is connected with switch line 38, switch line 38 wears out from outlet 32, switch line 38 passes through movable wheel A191, movable wheel B192 through the through-hole, switch line 38 one side is connected with forward and reverse control switch 39, fixing base 31 lower extreme welding has shell 33, shell 33 inside is connected with pivot 34, motor B30 is installed to pivot 34 one side, the pivot 34 outside is connected with lifting rope 35, lifting rope 35 lower extreme is connected with pulley 36, couple 37 is installed to pulley 36 lower extreme.
Example 2
When the utility model is used, the filter plate 42 is hung on the hook 37 through the pull rope 41, an operator drives the motor B30 to operate through the forward and reverse control switch 39, further the rotating shaft 34 rotates to drive the lifting rope 35 and the pulley 36 to lift the filter plate 42, the motor B30 is stopped, the motor A21 is started, the connecting shaft 28 rotates to drive the rail wheel 23 to rotate, the rail wheel 23 drives the connecting frame 24 and the structure below the connecting frame to slide along the reverse T rail 12, and the directional wheel A26 and the directional wheel B27 reduce friction in the sliding process.
When the filter plate 42 moves to the position to be mounted, the motor A21 is stopped, an operator controls the motor B30 to operate through the forward and reverse control switch 39, the filter plate 42 is lowered to the position to be mounted of the plate frame support 44, the filter plate 42 is placed according to the placed state of the mounted filter plate 43, and the pull rope 41 is loosened, so that the filter plate 42 is mounted. The structure and the use of the hoisting block are widely applied prior art.
The foregoing has shown and described the basic principles and main features of the present utility model and the advantages of the present utility model. Various components mentioned in the present utility model are common in the art, and it should be understood by those skilled in the art that the present utility model is not limited by the above embodiments, and the above embodiments and descriptions are merely illustrative of the principles of the present utility model, and various changes and modifications can be made in the present utility model without departing from the spirit and scope of the utility model, which is defined in the claims. The scope of the utility model is defined by the appended claims and equivalents thereof.

Claims (4)

1. The plate frame filter plate assembly machine, its characterized in that: including track structure, directional structure, hoist and mount calabash, track structure is connected with directional structure, directional structure is connected with hoist and mount calabash, track structure includes installation roof, the T track of falling, protection frame, upper fixed plate, connecting rod, lower fixed plate, removal wheel A, removal wheel B, anticreep piece, installation roof and the T track connection of falling, the installation roof is connected with the protection frame, the installation roof is connected with upper fixed plate, the installation roof is connected with the connecting rod, the connecting rod is connected with lower fixed plate, lower fixed plate is connected with removal wheel B, lower fixed plate is connected with removal wheel A, removal wheel A is connected with the anticreep piece, the anticreep piece is connected with lower fixed plate.
2. The plate and frame filter plate assembling machine according to claim 1, wherein: the upper end of the lower fixing plate is provided with a limit groove A, the lower end of the lower fixing plate is provided with a limit groove B, the surface of the limit groove B is provided with a limit groove C, the upper end of the movable wheel B is provided with a through hole, and one end of the movable wheel A is provided with a through hole.
3. The plate and frame filter plate assembling machine according to claim 1, wherein: the directional structure comprises a motor A, a connecting seat, a rail wheel, a connecting frame, a middle rod, a directional wheel A, a directional wheel B and a connecting shaft, wherein one end of the motor A is rotationally connected with the connecting shaft, the connecting shaft is connected with one end of the motor A and the rail wheel, the lower end of the motor A is welded with the connecting seat, the lower end of the connecting seat is welded with the connecting frame, one side of the connecting frame is connected with the directional wheel B, the middle of the connecting frame is welded with the middle rod, and the connecting frame is rotationally connected with the directional wheel A through the middle rod.
4. The plate and frame filter plate assembling machine according to claim 1 or 2, wherein: the hoisting hoist comprises a motor B, a fixed seat, a shell, a rotating shaft, a lifting rope, a pulley, a hook, a switch wire, a forward and reverse control switch and a controller, wherein an outlet is formed in one side of the fixed seat, the controller is installed in the fixed seat, the controller is connected with the switch wire, the switch wire penetrates out of the outlet, the switch wire penetrates through the moving wheel A and the moving wheel B through a through hole, one side of the switch wire is connected with the forward and reverse control switch, the lower end of the fixed seat is welded with the shell, the inside of the shell is connected with the rotating shaft, the motor is installed on one side of the rotating shaft, the outer side of the rotating shaft is connected with the lifting rope, the lower end of the lifting rope is connected with the pulley, and the hook is installed at the lower end of the pulley.
CN202322007848.4U 2023-07-28 2023-07-28 Plate frame filter plate assembling machine Active CN220334553U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202322007848.4U CN220334553U (en) 2023-07-28 2023-07-28 Plate frame filter plate assembling machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202322007848.4U CN220334553U (en) 2023-07-28 2023-07-28 Plate frame filter plate assembling machine

Publications (1)

Publication Number Publication Date
CN220334553U true CN220334553U (en) 2024-01-12

Family

ID=89442296

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202322007848.4U Active CN220334553U (en) 2023-07-28 2023-07-28 Plate frame filter plate assembling machine

Country Status (1)

Country Link
CN (1) CN220334553U (en)

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