CN220334280U - Automatic online laminating machine - Google Patents
Automatic online laminating machine Download PDFInfo
- Publication number
- CN220334280U CN220334280U CN202322046468.1U CN202322046468U CN220334280U CN 220334280 U CN220334280 U CN 220334280U CN 202322046468 U CN202322046468 U CN 202322046468U CN 220334280 U CN220334280 U CN 220334280U
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- Prior art keywords
- film
- support
- breaking
- press mold
- fixed
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- 238000010030 laminating Methods 0.000 title claims abstract description 23
- 238000003825 pressing Methods 0.000 claims description 38
- 239000012528 membrane Substances 0.000 claims 6
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000000034 method Methods 0.000 abstract description 6
- 230000007935 neutral effect Effects 0.000 abstract description 3
- 238000004804 winding Methods 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000005465 channeling Effects 0.000 description 1
- 239000007888 film coating Substances 0.000 description 1
- 238000009501 film coating Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920006267 polyester film Polymers 0.000 description 1
Landscapes
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The utility model relates to the technical field of film roll production, in particular to an automatic online film laminating machine, which is used for laminating films on electrical equipment in order to protect the electrical equipment, wherein the film laminating machine is used for laminating films on the electrical equipment, the existing film laminating machine is mostly single-station equipment, the film roll can be added again to continue working after the film roll is used up, and the production neutral gear caused by the process of replacing the film roll greatly influences the production efficiency.
Description
Technical Field
The utility model relates to the technical field of film roll production, in particular to an automatic online film laminating machine.
Background
In order to protect electrical equipment, polyester films are often used in the electrical equipment to cover important parts, the functions of insulation, light transmission, attractive appearance and the like are achieved, a film laminating machine is used for laminating the electrical equipment in the film laminating process, the film laminating process is that a film roll is placed in a feeding area of the film laminating machine, the film laminating machine is used for attaching the film roll after unwinding the film roll through a series of roll shafts, the existing film laminating machine is single-station equipment, the film roll can be continuously operated only after being used up, production neutral gear caused by the film roll replacement process is greatly influenced, and the problem that needs to be solved in order to improve the production efficiency is how to improve the continuous working capacity of the film laminating machine.
Disclosure of Invention
The utility model aims to solve the technical problems that: most of the existing laminating machines are single-station machines, and the film roll can be added again after the film roll is used up to continue working, so that production neutral gear caused by the process of replacing the film roll is greatly influenced, and the production efficiency is greatly influenced.
The technical scheme adopted for solving the technical problems is as follows: the utility model provides an automatic online film laminating machine which comprises a frame, a film breaking device and a film clamping device, wherein the frame comprises two groups of support frames and two cross beams arranged on the support frames, two groups of film roll brackets are fixed on the two cross beams, a film roll beam connected with the two cross beams is arranged below the film roll brackets, the film breaking device comprises a film breaking support, a film breaking cylinder and a film breaking blade, the film breaking support is in a shape like a Chinese character 'ji', one film breaking cylinder is movably connected to the side surface of the film breaking support, the film breaking blade is arranged at the end of the film breaking support, the film clamping device comprises two transverse moving tables and two transverse moving tables, the transverse moving tables are fixed between the two transverse moving tables, one side of each transverse moving beam is provided with a plurality of mini clamps, the film breaking device is arranged on the frame, the film clamping device is arranged between the two cross beams, one end of the film breaking support is rotationally connected with the support frames, the other end of the film breaking cylinder is rotationally connected with the support frames below the film breaking support, and the two transverse moving tables are respectively arranged below the two transverse moving tables in a sliding mode.
Preferably, a group of driving wheels and a group of driven wheels are respectively arranged at the bottoms of two ends of the cross beam, a power motor for driving the driving wheels is fixed on the cross beam, the driving wheels are in power connection with the driven wheels through belts, the inside of the cross beam is hollow, one half of the belts are connected inside the cross beam, the other half of the belts are connected below the cross beam, and a transverse moving table is fixed on the belts located below. The driving wheel and the driven wheel are matched to enable the transverse moving platform to move below the cross beam, so that the film clamping device can conveniently pull the film head of the film roll to a proper position.
Preferably, a counting disc is arranged on one side of the driving wheel, the counting disc is gear-shaped, a groove-shaped photoelectric sensor is fixed below the cross beam, and gear teeth of the counting disc are positioned between the sensors of the groove-shaped photoelectric sensor. The distance of the film clamping device is judged by detecting the film clamping device by the groove-shaped photoelectric sensor when the gear rotates, so that the film clamping distance is remotely controlled.
Preferably, the bottoms of the two cross beams are both fixed with linear slide rails, and the transverse moving platforms are slidably arranged on the linear slide rails. The sliding mounting of the transverse moving platform on the linear sliding rail can effectively reduce friction force, so that the operation of the film clamping device is smoother.
Preferably, the film roll bracket below is provided with the film pressing device, the film pressing device includes film pressing support, film pressing cylinder and film pressing crossbeam, the film pressing support has two to be fixed respectively on the inner wall of two crossbeams, two be fixed with the joist between the film pressing support bottom, the film pressing cylinder is fixed at the film pressing crossbeam top, the film pressing cylinder other end is fixed in the film roll roof beam bottom, the film pressing crossbeam sets up in the joist top. The film pressing cross beam is used for pressing the passing film downwards to prevent the film from channeling, and the joist is responsible for covering the bottom to prevent the film from being too low to be covered.
Preferably, a film guide roller is arranged on one side of the film pressing bracket. The film guiding roller is used for guiding the film to turn, and preventing the film from directly contacting with the joist after passing through the film pressing beam.
Preferably, the film roll holder includes a holder for holding the film roll and a belt roller installed between the holders. The film roll is placed in the bracket of the film roll, and when the film roll rotates due to film drawing, the belt roller has the function of compliant rotation, so that the film drawing process is smoother.
Preferably, the film breaking blade is positioned between the film clamping device and the film pressing device. The film breaking blade is used for cutting off the film after film coating is completed, and the position of the film breaking blade can ensure that the film is cut off immediately when needed.
The beneficial effects of the utility model are as follows: according to the automatic online film laminating machine provided by the utility model, the multi-roll film roll is placed on the film roll bracket of the frame, the film clamping device is matched with the driving wheel and the driven wheel to enable the transverse moving platform to move below the cross beam, so that the film clamping device can conveniently pull the film head of the film roll to a proper position, the distance of the film clamping device to run is judged by detecting the groove-shaped photoelectric sensor when the film is counted, the film is quickly taken by remotely controlling the film clamping distance, the film is cut off after the film is laminated, the position of the film cutting blade can ensure that the film is cut off immediately when required, and the automatic film laminating machine has the advantages of high film laminating speed, high automation degree and high film changing speed.
Drawings
The utility model will be further described with reference to the accompanying drawings and examples.
FIG. 1 is a perspective view of an automatic on-line laminator in accordance with the utility model;
FIG. 2 is an enlarged schematic view of the structure of FIG. 1A according to the present utility model;
FIG. 3 is a front view of an automatic on-line laminator in accordance with the utility model
FIG. 4 is a schematic illustration of an automatic on-line laminator without a film roll carriage in accordance with the utility model;
FIG. 5 is a top view of an automated on-line laminator according to the utility model;
figure 6 is a cross-sectional view taken at A-A of figure 5 in accordance with the present utility model.
In the figure: 1. the device comprises a frame, a film breaking device, a film clamping device, a driving wheel, a driven wheel, a power motor, a belt, a counting disc, a groove-shaped photoelectric sensor, a linear sliding rail, a film pressing device, a film pressing bracket, a film pressing cylinder, a film pressing beam, a film supporting beam, a film guiding roller, a bracket, a belt type roller, a supporting frame, a transverse beam, a film winding bracket, a film winding beam and a film winding beam.
Detailed Description
The utility model will now be described in further detail with reference to the accompanying drawings. The drawings are simplified schematic representations which merely illustrate the basic structure of the utility model and therefore show only the structures which are relevant to the utility model.
Reference throughout this specification to "in one particular implementation" means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the present application. Thus, the appearances of the phrase "in one particular embodiment" or "in some embodiments" in various places throughout this specification are not all referring to the same embodiment. Furthermore, the particular features, structures, or characteristics may be combined in any suitable manner in one or more embodiments.
The automatic online film laminating machine comprises a frame 1, a film breaking device 2 and a film clamping device 3, wherein the frame 1 comprises two groups of support frames 101 and two cross beams 102 arranged on the support frames 101, two film roll brackets 103 are fixed on the cross beams 102, a film roll beam 104 connected with the two cross beams 102 is arranged below the film roll brackets 103, the film breaking device 2 comprises a film breaking support 201, a film breaking cylinder 202 and a film breaking blade 203, the film breaking support 201 is 7-shaped, the side surface of the film breaking support 201 is movably connected with the film breaking cylinder 202, the film breaking blade 203 is arranged at the end of the film breaking support 201, the film clamping device 3 comprises a transverse moving table 301 and transverse moving beams 302, the transverse moving tables 301 are two, the transverse moving beams 302 are fixed between the two transverse moving tables 301, a plurality of mini clamps 303 are arranged on one side of the transverse moving beams 302, the film breaking device 2 is arranged on the frame 1, the film clamping device 3 is arranged between the two cross beams 102, the film breaking support 201 and the support frame 101 are connected with the two transverse moving tables 101 in a rotating mode, and the other end of the transverse moving tables 101 are connected with the other end of the transverse moving tables 101 respectively.
In a specific embodiment, as shown in fig. 3 and fig. 6, a group of driving wheels 4 and a group of driven wheels 5 are respectively arranged at the bottoms of two ends of the beam 102, a power motor 6 for driving the driving wheels 4 is fixed on the beam 102, the driving wheels 4 are in power connection with the driven wheels 5 through a belt 7, the inside of the beam 102 is hollow, one half of the belt 7 is connected inside the beam 102, the other half of the belt 7 is connected below the beam 102, and a transverse moving table 301 is fixed on the belt 7 below.
In a specific embodiment, as shown in fig. 1 and 2, a counting disc 8 is disposed on one side of the driving wheel 4, the counting disc 8 is gear-shaped, a slot-shaped photoelectric sensor 9 is fixed below the beam 102, and gear teeth of the counting disc 8 are located between the sensors of the slot-shaped photoelectric sensor 9.
In a specific embodiment, as shown in fig. 6, the linear slide rails 10 are fixed to the bottoms of the two beams 102, and the transverse moving platform 301 is slidably mounted on the linear slide rails 10.
In a specific embodiment, as shown in fig. 4 and fig. 2, a film pressing device 11 is disposed below the film roll bracket 103, the film pressing device 11 includes a film pressing bracket 12, a film pressing cylinder 13 and a film pressing beam 14, the film pressing bracket 12 has two inner walls respectively fixed on the two beams 102, a joist 15 is fixed between the bottoms of the two film pressing brackets 12, the film pressing cylinder 13 is fixed on the top of the film pressing beam 14, the other end of the film pressing cylinder 13 is fixed on the bottom of the film roll beam 104, and the film pressing beam 14 is disposed above the joist 15.
In a specific embodiment, as shown in fig. 4 to 6, a film guiding roller 16 is disposed on one side of the film pressing frame 12.
In a specific embodiment, as shown in fig. 3, the film roll holder 103 includes a holder 17 for holding a film roll and a belt roller 18 mounted between the holders 17.
In a specific embodiment, as shown in fig. 3 and 6, the film breaking blade 203 is located between the film clamping device 3 and the film pressing device 11.
Before the film roll is used, a film roll is placed on a film roll bracket 103, a film head of the film roll is pulled through a belt type roller 18, then passes through a space between a film pressing beam 14 and a supporting beam 15 of a film pressing device 11, and then passes through the space between the film pressing beam 14 and the supporting beam 15 after being turned through a film guiding roller 16, at the moment, a mini clamp 303 of a film clamping device 3 clamps the film, a power motor 6 starts to drive a driving wheel 4 to rotate, the driving wheel 4 drives a driven wheel 5 to rotate through a belt 7, a traversing table 301 clamped on the belt 7 is driven to move, at the moment, the film clamping device 3 clamps the film to move, the number of turns of a counting disc 8 positioned on one side of the driving wheel 4 is sensed by a groove-shaped photoelectric sensor 9, at the moment, the film clamping device 3 clamps the film with the length is judged, after the length of the film reaches a designated length, a film breaking device 2 is started, a film breaking cylinder 202 pushes a film breaking bracket 201 to move upwards, a film breaking blade 203 arranged on the film breaking bracket 201 cuts off the film, the film clamping device 3 clamps the film, after the film roll on one film roll bracket 103 is used up, the film roll 103 is wound up, the film is filled on the film roll bracket, and the film is filled with a new film roll bracket, and continuous film roll is achieved.
With the above-described preferred embodiments according to the present utility model as an illustration, the above-described descriptions can be used by persons skilled in the relevant art to make various changes and modifications without departing from the scope of the technical idea of the present utility model. The technical scope of the present utility model is not limited to the description, but must be determined according to the scope of claims.
Claims (8)
1. An automatic online laminating machine which is characterized in that: comprising the steps of (a) a step of,
the machine frame (1), the machine frame (1) comprises two groups of support frames (101) and two beams (102) arranged on the support frames (101), two groups of film roll brackets (103) are fixed on the two beams (102), and a film roll beam (104) connected with the two beams (102) is arranged below the film roll brackets (103);
the film breaking device (2), the film breaking device (2) comprises a film breaking support (201), a film breaking cylinder (202) and a film breaking blade (203), the film breaking support (201) is 7-shaped, the film breaking cylinder (202) is movably connected to the side face of the film breaking support (201), and the film breaking blade (203) is arranged at the end of the film breaking support (201);
the film clamping device (3), the film clamping device (3) comprises two transverse moving platforms (301) and transverse moving beams (302), the transverse moving beams (302) are fixed between the two transverse moving platforms (301), and a plurality of mini clamps (303) are arranged on one side of each transverse moving beam (302);
the membrane breaking device (2) is arranged on the frame (1), the membrane clamping device (3) is arranged between the two cross beams (102), one end of the membrane breaking support (201) is rotationally connected with the support frame (101), the other end of the membrane breaking cylinder (202) is rotationally connected with the support frame (101) below the membrane breaking support (201), and the two transverse moving platforms (301) are respectively and slidably arranged below the two cross beams (102).
2. An automatic on-line laminator as recited in claim 1, wherein: the bottom at crossbeam (102) both ends is provided with a set of action wheel (4) and a set of follower (5) respectively, be fixed with on crossbeam (102) and be used for driving motor (6) of action wheel (4), action wheel (4) are connected with follower (5) power through belt (7), the inside cavity setting that is of crossbeam (102), belt (7) are half to be connected inside crossbeam (102), and the other half is connected in crossbeam (102) below, is fixed with sideslip platform (301) on belt (7) that are located the below.
3. An automatic on-line laminator as recited in claim 2, wherein: the automatic counting device is characterized in that a counting disc (8) is arranged on one side of the driving wheel (4), the counting disc (8) is gear-shaped, a groove-shaped photoelectric sensor (9) is fixed below the cross beam (102), and gear teeth of the counting disc (8) are located between sensors of the groove-shaped photoelectric sensor (9).
4. An automatic on-line laminator as recited in claim 1, wherein: the bottoms of the two cross beams (102) are both fixed with linear slide rails (10), and the transverse moving platform (301) is slidably arranged on the linear slide rails (10).
5. An automatic on-line laminator as recited in claim 1, wherein: the utility model provides a press mold device, including support (103) of film roll, press mold device (11) are provided with press mold device (11) below, press mold device (11) are including press mold support (12), press mold cylinder (13) and press mold crossbeam (14), press mold support (12) have two respectively fixed on the inner wall of two crossbeams (102), two be fixed with joist (15) between press mold support (12) bottom, press mold cylinder (13) are fixed at press mold crossbeam (14) top, press mold cylinder (13) other end is fixed in membrane roll roof beam (104) bottom, press mold crossbeam (14) set up in joist (15) top.
6. An automatic on-line laminator according to claim 5, wherein: one side of the film pressing bracket (12) is provided with a film guiding roller (16).
7. An automatic on-line laminator as recited in claim 1, wherein: the film roll holder (103) includes a holder (17) for holding a film roll and a belt roller (18) mounted between the holders (17).
8. An automatic on-line laminator as recited in claim 1, wherein: the film breaking blade (203) is positioned between the film clamping device (3) and the film pressing device (11).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322046468.1U CN220334280U (en) | 2023-07-31 | 2023-07-31 | Automatic online laminating machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322046468.1U CN220334280U (en) | 2023-07-31 | 2023-07-31 | Automatic online laminating machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220334280U true CN220334280U (en) | 2024-01-12 |
Family
ID=89455660
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322046468.1U Active CN220334280U (en) | 2023-07-31 | 2023-07-31 | Automatic online laminating machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220334280U (en) |
-
2023
- 2023-07-31 CN CN202322046468.1U patent/CN220334280U/en active Active
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| GR01 | Patent grant | ||
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