CN220331650U - High-speed masterbatch mixer - Google Patents

Abstract

The utility model relates to the technical field of master batch mixing, in particular to a high-speed masterbatch mixer. The technical proposal comprises: base, mixing drum and control box, two backup pads are installed at base upper surface both ends symmetry, and two backup pads upper ends are rotated through the bearing frame and are installed two circular shafts, and gear one is installed to right-hand member circular shaft inboard, the mixing drum both sides are fixed in two circular shaft inboard one ends, install U type frame in the middle of the mixing drum top, two feeder hoppers are installed to both ends symmetry, and two feeder hopper top screwed connection has sealed lid, installs agitator motor in the middle of the U type frame crossbeam, and agitator motor output shaft has the (mixing) shaft through flange joint, and the symmetry is installed two sets of removal puddler on the (mixing) shaft, and two sets of fixed puddler are installed to mixing drum both sides inner wall symmetry, and two sets of fixed puddler are the staggered design with two sets of removal puddler. According to the utility model, the mixing barrel is turned over during stirring, so that the upper and lower layers of color master batch raw materials are rapidly mixed, and the mixing efficiency is improved.

Description

High-speed masterbatch mixer

Technical Field

The utility model relates to the technical field of master batch mixing, in particular to a high-speed masterbatch mixer.

Background

The master batch is composed of excessive chemical auxiliary agent, carrier resin and dispersing agent, the color master batch is an aggregate obtained by uniformly loading an ultra-large amount of pigment (dye) into the resin, the mixer is mechanical equipment for uniformly mixing two or more materials by using mechanical force, gravity and the like, and the contact surface area of the materials can be increased in the mixing process so as to promote chemical reaction; but also to accelerate physical changes.

The patent literature library is searched in a large quantity to obtain that: application number [ CN202221168715.4 ]; publication number CN217552820U a high speed dispersion mixer for color master batch; including the heat preservation lid, the bottom of heat preservation lid is provided with mixing arrangement, the top fixed mounting on mixing arrangement right side has cooling device, the bottom on mixing arrangement right side is provided with the discharge gate, mixing arrangement's inside is provided with agitating unit, mixing arrangement includes the mixing box, the top of mixing box and the bottom overlap joint of heat preservation lid, the cooling supply pipe has been seted up to the front of mixing box.

Above-mentioned mixer rabbling mechanism is too simple, only can carry out simple stirring to masterbatch raw materials when using and mix, and in the stirring process, upper and lower floor's masterbatch raw materials can not the quick mixing, has reduced masterbatch raw materials mixing efficiency.

Disclosure of Invention

The utility model aims to provide a masterbatch high-speed mixer, which is provided with a mixing barrel which is turned over during stirring, so that the masterbatch raw materials on the upper layer and the lower layer are rapidly mixed, the mixing efficiency is improved, and the problems in the background art are solved.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a masterbatch high-speed mixer, includes base, blending tank and control box, two backup pads are installed to base upper surface both ends symmetry, and two round axles are installed through the bearing frame rotation to two backup pads upper ends, and gear one is installed to right-hand member round axle inboard, the inboard one end of two round axles is fixed to blending tank both sides, installs U type frame in the middle of the blending tank top, two feeder hoppers are installed to both ends symmetry, and two feeder hopper top screw connection has sealed lid, and agitator motor is installed to U type frame crossbeam centre, and agitator motor output shaft has the (mixing) shaft through flange joint, and the (mixing) shaft runs through blending tank top and through bearing frame and rotates with it and install, and the epaxial symmetry of (mixing) shaft is installed two sets of removal puddler, and two sets of fixed puddler are installed to blending tank both sides inner wall symmetry, and two sets of removal puddler are the cross design.

Preferably, the four corners of the bottom end of the base are provided with the feet, and the four feet are distributed in a rectangular array. Through setting up four lower margin, realize carrying out steady rest to the base.

Preferably, the lower end of the outer side of the supporting plate on the right side is provided with a turnover motor, an output shaft of the turnover motor is provided with a gear II, and the gear II is meshed with the gear I. Through setting up the upset motor, realize driving the mixing drum and overturn.

Preferably, a discharge opening is arranged in the middle of the bottom of the mixing barrel, and an electromagnetic valve is arranged on the discharge opening. Through setting up electromagnetic valve, realize being convenient for open the discharge opening and unload.

Preferably, the control box is arranged on the outer side of the right supporting plate, and is respectively electrically connected with the electromagnetic valve, the stirring motor and the overturning motor. Through setting up the control box, realize being convenient for go on of overall control masterbatch compounding work.

Compared with the prior art, the utility model has the following beneficial effects:

according to the utility model, the overturning motor is arranged, when stirring is carried out, the overturning motor works to drive the gear II arranged on the output shaft of the overturning motor to rotate, the gear II rotates to drive the gear I and the round shaft which are in meshed connection with the overturning motor to rotate, and the other round shaft is matched with the rotation to drive the mixing barrel to overturn, so that the mixing barrel is overturned when stirring is carried out, the upper layer masterbatch raw material and the lower layer masterbatch raw material are rapidly mixed, and the mixing efficiency is improved.

Drawings

FIG. 1 is a schematic diagram of the structure of the present utility model;

fig. 2 is an external view of the present utility model.

In the figure: 1. a base; 2. a mixing drum; 3. moving the stirring rod; 4. a discharge port; 5. an electromagnetic valve; 6. fixing a stirring rod; 7. a foot margin; 8. a support plate; 9. a circular shaft; 10. a feed hopper; 11. a U-shaped frame; 12. a stirring motor; 13. sealing cover; 14. a stirring shaft; 15. a first gear; 16. a second gear; 17. a turnover motor; 18. and a control box.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Referring to fig. 1 to 2, the present utility model provides a color master batch high-speed mixer technical scheme: the color master batch high-speed mixer comprises a base 1, a mixing barrel 2 and a control box 18, wherein four corners at the bottom end of the base 1 are provided with foundation feet 7, the four foundation feet 7 are distributed in a rectangular array, two supporting plates 8 are symmetrically arranged at two ends of the upper surface of the base 1, two round shafts 9 are rotatably arranged at the upper ends of the two supporting plates 8 through bearing seats, a first gear 15 is arranged at the inner side of the round shaft 9 at the right end, a turnover motor 17 is arranged at the lower end at the outer side of the right supporting plate 8, a second gear 16 is arranged at the output shaft of the turnover motor 17, and the second gear 16 is in meshed connection with the first gear 15; during stirring, the overturning motor 17 works to drive the gear II 16 arranged on the output shaft of the overturning motor to rotate, the gear II 16 rotates to drive the gear I15 and the round shaft 9 which are in meshed connection with the overturning motor, and the other round shaft 9 is matched with the rotation to drive the mixing drum 2 to overturn, so that the upper layer masterbatch raw material and the lower layer masterbatch raw material are rapidly mixed.

The two sides of the mixing drum 2 are fixed at one end of the inner sides of the two circular shafts 9, a U-shaped frame 11 is arranged in the middle of the top of the mixing drum 2, two feed hoppers 10 are symmetrically arranged at the two ends, a sealing cover 13 is spirally connected to the tops of the two feed hoppers 10, a stirring motor 12 is arranged in the middle of a beam of the U-shaped frame 11, an output shaft of the stirring motor 12 is connected with a stirring shaft 14 through a flange, the stirring shaft 14 penetrates the top of the mixing drum 2 and is rotatably arranged with the stirring shaft 14 through a bearing seat, two groups of movable stirring rods 3 are symmetrically arranged on the stirring shaft 14, two groups of fixed stirring rods 6 are symmetrically arranged on the inner walls of the two sides of the mixing drum 2, and the two groups of fixed stirring rods 6 and the two groups of movable stirring rods 3 are in staggered design; when the mixer is used, the sealing covers 13 on the two feed hoppers 10 are opened, the color master batch raw materials are added into the mixing barrel, then the two sealing covers 13 are screwed up, the stirring motor 12 is started through the control box 18, the stirring motor 12 works to drive the stirring shaft 14 to rotate through the flange, and the stirring shaft 14 rotates to drive the two groups of movable stirring rods 3 to alternately rotate between the two groups of fixed stirring rods 6 to stir the color master batch raw materials.

A discharge opening 4 is arranged in the middle of the bottom of the mixing barrel 2, and an electromagnetic valve 5 is arranged on the discharge opening 4; after the mixing is finished, the electromagnetic valve 5 is opened through the control box 18, and the mixed masterbatch raw material is discharged from the discharge opening 4. The control box 18 is installed outside the right supporting plate 8, and the control box 18 is electrically connected with the electromagnetic valve 5, the stirring motor 12 and the overturning motor 17 respectively.

The motors of the utility model are designed by adopting a small-sized servo motor-14 HS2408 model, the model motor is only selected by referring to the technical field, the technical field can select motors with the same parameters and functions according to actual production requirements for installation and debugging, and the utility model is not repeated.

When the utility model is used, the sealing covers 13 on the two feed hoppers 10 are opened, the color master batch raw materials are added into the mixing barrel, then the two sealing covers 13 are screwed, the stirring motor 12 and the overturning motor 17 are started through the control box 18, the stirring motor 12 works to drive the stirring shaft 14 to rotate through the flange, the stirring shaft 14 rotates to drive the two groups of movable stirring rods 3 to alternately rotate between the two groups of fixed stirring rods 6 to stir the color master batch raw materials, meanwhile, the overturning motor 17 works to drive the gear II 16 arranged on the output shaft of the overturning motor 17 to rotate, the gear II 16 rotates to drive the gear I15 and the round shaft 9 which are in meshed connection with the gear II to rotate, the other round shaft 9 is matched to rotate to drive the mixing barrel 2 to overturn, so that the color master batch raw materials on the upper layer and the lower layer are quickly mixed, and after the mixing is finished, the electromagnetic valve 5 is opened through the control box 18, and the mixed color master batch raw materials are discharged from the discharge opening 4.

Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims (5)

1. Masterbatch high-speed mixer, including base (1), mixing drum (2) and control box (18), its characterized in that: two backup pads (8) are installed to base (1) upper surface both ends symmetry, and two round axles (9) are installed through the bearing frame rotation in two backup pads (8) upper ends, and gear one (15) is installed to right-hand member round axle (9) inboard, install U type frame (11) in the middle of mixing drum (2) top both sides are fixed in two round axle (9) inboard one ends, two feeder hoppers (10) are installed to both ends symmetry, and sealed lid (13) are connected with in two feeder hopper (10) top spiral, and agitator motor (12) are installed in U type frame (11) crossbeam middle, and agitator motor (12) output shaft has (14) through flange joint, and (14) run through mixing drum (2) top and through bearing frame and its rotation installation, and two sets of removal puddler (3) are installed to agitator shaft (14) upper symmetry, and two sets of fixed puddler (6) are in the design of staggering with two sets of removal puddler (3) are installed to mixing drum (2) both sides inner wall symmetry.

2. The masterbatch high speed mixer of claim 1, wherein: the four corners of the bottom end of the base (1) are provided with the feet (7), and the four feet (7) are distributed in a rectangular array.

3. The masterbatch high speed mixer of claim 1, wherein: the lower end of the outer side of the supporting plate (8) on the right side is provided with a turnover motor (17), an output shaft of the turnover motor (17) is provided with a gear II (16), and the gear II (16) is meshed with the gear I (15).

4. The masterbatch high speed mixer of claim 1, wherein: the middle of the bottom of the mixing barrel (2) is provided with a discharge opening (4), and an electromagnetic valve (5) is arranged on the discharge opening (4).

5. The masterbatch high speed mixer of claim 1, wherein: the control box (18) is arranged on the outer side of the right supporting plate (8), and the control box (18) is electrically connected with the electromagnetic valve (5), the stirring motor (12) and the overturning motor (17) respectively.