CN220331517U - Intelligent vibrating device for light sandwich wallboard production - Google Patents
Intelligent vibrating device for light sandwich wallboard production Download PDFInfo
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- CN220331517U CN220331517U CN202321577898.XU CN202321577898U CN220331517U CN 220331517 U CN220331517 U CN 220331517U CN 202321577898 U CN202321577898 U CN 202321577898U CN 220331517 U CN220331517 U CN 220331517U
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- 238000004519 manufacturing process Methods 0.000 title claims description 5
- 238000007790 scraping Methods 0.000 claims abstract description 25
- 238000003825 pressing Methods 0.000 claims description 5
- 238000000034 method Methods 0.000 description 10
- 238000004140 cleaning Methods 0.000 description 9
- 230000001960 triggered effect Effects 0.000 description 4
- 239000012467 final product Substances 0.000 description 3
- 238000010030 laminating Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
Abstract
The utility model belongs to the technical field of vibrating devices, and particularly relates to an intelligent vibrating device for producing a light sandwich wallboard, which comprises a large frame, wherein one side of the large frame is integrally and fixedly provided with a vibrating frame, two ends of the top of the vibrating frame are movably assembled with a transverse frame through a vibrating lifting device, the bottom side of the middle of the transverse frame is fixedly assembled with a vibrating mechanism, the middle of one vibrating travelling device is fixedly provided with a scraping rod triggering mechanism, and the vibrating mechanism comprises a scraping rod attached to the lower surface of a vibrating plate. The utility model can remove the concrete adhered to the lower surface of the vibrating plate under the movement of the scraping rod, thereby avoiding the concrete from remaining on the surface of the vibrating plate and solidifying, avoiding the influence of the solidified bulge on the subsequent vibrating work.
Description
Technical Field
The utility model belongs to the technical field of vibrating devices, and particularly relates to an intelligent vibrating device for producing a light sandwich wallboard.
Background
The vibration is a process of vibrating and tamping the concrete mixture discharged into the pouring bin, when a concrete pouring member is well mixed by a concrete mixer, bubbles in the concrete must be removed, the concrete is compacted and combined, the phenomena of honeycomb pitting surface and the like of the concrete are eliminated, so that the strength of the concrete is improved, the quality of the concrete member is ensured, and the concrete vibrator is a machine for mechanically tamping the concrete.
Problems of the prior art:
in the work of vibrating the concrete in the mold, the possibility that the concrete adheres to the surface of the vibrating plate increases due to the long-time use of the vibrating plate, and when the concrete remains on the surface of the vibrating plate and solidifies, the residual blocky protrusions directly affect the subsequent vibrating work, which may leave a notch on the surface of the concrete member to affect the final product quality of the wallboard member, however, in the existing vibrating device, a device capable of automatically removing the concrete on the surface of the vibrating plate is not provided, so that a vibrating device is proposed to solve the above problems.
Disclosure of Invention
The utility model aims to provide an intelligent vibrating device for producing a light sandwich wallboard, which can remove concrete attached to the lower surface of a vibrating plate under the movement of a scraping rod, so that the concrete is prevented from remaining on the surface of the vibrating plate and solidifying, the influence of the solidified bulge on the subsequent vibrating work is avoided, in addition, the cleaning process can be completed before the next wallboard die arrives, the speed of the whole wallboard manufacturing process is not influenced, and the surface of the vibrating plate can be kept clean all the time.
The technical scheme adopted by the utility model is as follows:
the intelligent vibrating device for producing the light sandwich wallboard comprises a large frame, wherein one side of the large frame is integrally and fixedly provided with a vibrating frame, two ends of the top of the vibrating frame are movably assembled with a transverse frame through a vibrating lifting device, and the bottom side of the middle part of the transverse frame is fixedly assembled with a vibrating mechanism;
the vibrating mechanism comprises vibrating running devices fixedly assembled through side frames and cross frames, and a scraping rod triggering mechanism is fixedly arranged in the middle of one of the vibrating running devices;
the vibrating mechanism comprises an inner frame fixedly assembled by a suspender and a transverse frame, vibrating plates are jointly assembled at the bottoms of the two inner frames by a vibrator, motors are fixedly installed in the middle parts of the bottom sides of the two inner frames, and the output ends of the motors are fixedly connected with L-shaped folding rods;
a rotating rod is arranged between the tops of the two inner frames in a rotating way, two ends of the rotating rod are fixedly connected with double-groove rods, a straight groove I and a straight groove II are sequentially formed in the double-groove rods from the rotating rod to the other end, and the tail end of the L-shaped folding rod movably penetrates through the straight groove I;
the vibrating mechanism comprises a scraping rod attached to the lower surface of a vibrating plate, two ends of the scraping rod are fixedly connected with a second baffle plate, the second baffle plate movably penetrates through the second straight groove, a first baffle plate is fixedly arranged on the outer wall of the double-groove rod, a first spring is connected between the first baffle plate and the adjacent second baffle plate, and the first spring is in a stretching state.
The top of the big frame is movably assembled with a bucket frame through an assembled traveling system, and a hopper is movably assembled in the bucket frame through an assembled hopper lifting device.
The automatic door opening system for controlling concrete pouring is assembled on two sides of the hopper, and the pressing device is movably assembled on one side, close to the vibrating mechanism, of the bottom of the hopper.
The scraping rod triggering mechanism comprises a mounting frame and an assembly frame, wherein a wedge-shaped supporting block is fixedly arranged at one end of the assembly frame, an axle is rotatably arranged at the other end of the assembly frame, telescopic rods are fixedly arranged at two ends of the lower surface of the mounting frame respectively, one telescopic end of each telescopic rod is fixedly connected with the wedge-shaped supporting block, the other telescopic end of each telescopic rod is fixedly connected with a shaft bracket, and the shaft bracket is rotatably sleeved on the outer surface of the axle.
The middle part of equipment frame rotates installs the laminating wheel, and is provided with gear one at the middle part outer wall rotation of equipment frame.
The gear wheel is characterized in that a gear III is fixedly arranged at one end of the wheel shaft and positioned on the outer wall of the assembly frame, a gear IV is fixedly arranged on the outer wall of the gear III, the gear I is meshed with the gear three phases, the size of the gear I is smaller than that of the gear III, and the size of the gear IV is smaller than that of the gear I.
The rack is characterized in that a toothed bar is movably assembled on one side of the bottom of the mounting frame through a side bar frame, a second spring is sleeved on the outer surface of the side bar frame, the toothed bar is meshed with the gear in four directions, a telescopic rod is movably inserted into one end of the toothed bar, a motor switch is fixedly mounted on one side of the mounting frame and located on the same axis with the telescopic rod, and the motor switch is electrically connected with the motor.
The utility model has the technical effects that:
(1) According to the utility model, the scraping rod is attached to the lower surface of the vibrating plate to reciprocate once, in the moving process, the first spring can ensure that the scraping rod is attached to the lower surface of the vibrating plate at any time, and finally, concrete attached to the lower surface of the vibrating plate is removed under the movement of the scraping rod, so that the concrete can be prevented from remaining on the surface of the vibrating plate and solidifying, the influence of the solidified bulge on the subsequent vibrating operation is avoided, and the final product quality of wallboard components is ensured.
(2) According to the utility model, when the mould moves out of the lower part of the vibrating mechanism, the telescopic rod contacts with the switch of the extrusion motor to trigger the motor, so that the cleaning work of the vibrating plate is completed, and in the process, after the vibrating work of each wallboard mould is finished, the cleaning work of the vibrating plate can be automatically triggered, so that the cleaning process can be completed before the next wallboard mould arrives, the speed of the whole wallboard manufacturing process is not influenced, and the cleaning of the surface of the vibrating plate can be kept all the time.
Drawings
FIG. 1 is an integrated assembly view of a vibrating mechanism and hopper provided by an embodiment of the present utility model;
fig. 2 is a block diagram of a vibrating mechanism provided by an embodiment of the present utility model;
FIG. 3 is a bottom view of a vibrating mechanism according to an embodiment of the present utility model;
FIG. 4 is a side view of a vibrating mechanism according to an embodiment of the present utility model;
fig. 5 is a block diagram of a scraper bar trigger mechanism according to an embodiment of the present utility model.
In the drawings, the list of components represented by the various numbers is as follows:
1. a large frame; 2. a walking system; 3. a bucket rack; 4. a hopper lifting device; 5. a hopper; 6. an automatic door opening system; 7. a pressing device; 8. a vibrating frame; 9. vibrating the lifting device; 10. a cross frame; 11. a vibrating mechanism; 1101. a side frame; 1102. vibrating the walking device; 1103. a boom; 1104. an inner frame; 1105. a vibrator; 1106. vibrating plate; 1107. a motor; 1108. an L-shaped folding rod; 1109. a rotating rod; 1110. a double grooved bar; 1111. straight groove I; 1112. a straight groove II; 1113. a first baffle; 1114. a scraping rod; 1115. a second baffle; 1116. a first spring; 12. a scraper bar trigger mechanism; 1201. a mounting frame; 1202. assembling a frame; 1203. a telescopic rod; 1204. wedge-shaped abutting blocks; 1205. a laminating wheel; 1206. a first gear; 1207. a shaft bracket; 1208. a wheel axle; 1209. a third gear; 1210. a fourth gear; 1211. a motor switch; 1212. a side rod frame; 1213. a second spring; 1214. a toothed bar; 1215. a telescopic rod.
Detailed Description
The present utility model will be specifically described with reference to examples below in order to make the objects and advantages of the present utility model more apparent. It should be understood that the following text is intended to describe only one or more specific embodiments of the utility model and does not limit the scope of the utility model strictly as claimed.
As shown in fig. 1-5, an intelligent vibrating device for producing light sandwich wallboards comprises a large frame 1, wherein a bucket frame 3 is movably assembled at the top of the large frame 1 through an assembled traveling system 2, a bucket 5 is movably assembled inside the bucket frame 3 through an assembled bucket lifting device 4, an automatic door opening system 6 for controlling concrete pouring is assembled at two sides of the bucket 5, a pressing device 7 is movably assembled at one side, close to a vibrating mechanism 11, of the bottom of the bucket 5, a vibrating frame 8 is integrally and fixedly arranged at one side of the large frame 1, a transverse frame 10 is movably assembled at two ends of the top of the vibrating frame 8 through an arranged vibrating lifting device 9, and a vibrating mechanism 11 is fixedly assembled at the bottom side of the middle part of the transverse frame 10.
Referring to fig. 2, the vibrating mechanism 11 includes vibrating running apparatuses 1102 fixedly assembled with a cross frame 10 through side frames 1101, and a scraper bar trigger mechanism 12 is fixedly installed at the middle of one of the vibrating running apparatuses 1102.
Referring to fig. 3 and 4, the vibrating mechanism 11 includes an inner frame 1104 fixedly assembled with a transverse frame 10 through a suspension rod 1103, vibrating plates 1106 are assembled at the bottoms of the two inner frames 1104 together through a vibrator 1105, a motor 1107 is fixedly installed at the middle parts of the bottom sides of the two inner frames 1104, and an output end of the motor 1107 is fixedly connected with an L-shaped folding rod 1108; the rotating rod 1109 is installed in the middle of the tops of the two inner frames 1104 in a rotating mode, two ends of the rotating rod 1109 are fixedly connected with double groove rods 1110, a straight groove I1111 and a straight groove II 1112 are sequentially formed in the double groove rods 1110 from the rotating rod 1109 to the other end, and the tail end of the L-shaped folding rod 1108 movably penetrates through the straight groove I1111.
According to the above structure, after the two motors 1107 are triggered, the output ends thereof will drive the L-shaped folding rod 1108 to rotate once, and the end of the L-shaped folding rod 1108 is inserted into the straight slot one 1111, so that the double-slot rod 1110 will be driven to rotate once reciprocally with the rotating rod 1109 as the center of a circle.
Referring to fig. 3 and 4, the vibrating mechanism 11 includes a scraping rod 1114 attached to the lower surface of the vibrating plate 1106, two ends of the scraping rod 1114 are fixedly connected with a second baffle 1115, the second baffle 1115 movably penetrates through the second straight groove 1112, a first baffle 1113 is fixedly arranged on the outer wall of the double-groove 1110, a first spring 1116 is connected between the first baffle 1113 and the second adjacent baffle 1115, and the first spring 1116 is in a stretched state.
According to the structure, the scraping rod 1114 reciprocates once to be attached to the lower surface of the vibrating plate 1106, in the moving process, the second baffle 1115 moves along the second straight groove 1112 and is matched with the first baffle 1113 to pull the first spring 1116, the first spring 1116 is used for guaranteeing that the scraping rod 1114 is attached to the lower surface of the vibrating plate 1106 at any time, and finally, concrete attached to the lower surface of the vibrating plate 1106 is removed under the movement of the scraping rod 1114, so that concrete can be prevented from remaining on the surface of the vibrating plate 1106 and solidifying, the influence of the solidified bulges on subsequent vibrating work is avoided, and the final product quality of wallboard components is guaranteed.
Referring to fig. 5, the triggering mechanism 12 of the scraping rod 1114 includes a mounting frame 1201 and an assembling frame 1202, one end of the assembling frame 1202 is fixedly provided with a wedge-shaped supporting block 1204, the other end of the assembling frame 1202 is rotatably provided with a wheel axle 1208, two ends of the lower surface of the mounting frame 1201 are respectively fixedly provided with a telescopic rod 1203, the tail end of the telescopic end of one telescopic rod 1203 is fixedly connected with the wedge-shaped supporting block 1204, the tail end of the telescopic end of the other telescopic rod 1203 is fixedly connected with a shaft bracket 1207, the shaft bracket 1207 is rotatably sleeved on the outer surface of the wheel axle 1208, the middle part of the assembling frame 1202 is rotatably provided with a fitting wheel 1205, and the outer wall of the middle part of the assembling frame 1202 is rotatably provided with a gear one 1206.
Referring to fig. 5, a third gear 1209 is fixedly mounted on one end of the axle 1208 and located on the outer wall of the assembly frame 1202, a fourth gear 1210 is fixedly mounted on the outer wall of the third gear 1209, the first gear 1206 is meshed with the third gear 1209, the first gear 1206 is smaller than the third gear 1209, the fourth gear 1210 is smaller than the first gear 1206, a toothed bar 1214 is movably assembled on one side of the bottom of the mounting frame 1201 through a side rod rack 1212, a second spring 1213 is sleeved on the outer surface of the side rod rack 1212, the toothed bar 1214 is meshed with the fourth gear 1210, a telescopic rod 1215 is movably inserted into one end of the toothed bar 1214, a motor switch 1211 is fixedly mounted on one side of the mounting frame 1201 and located on the same axis with the telescopic rod 1215, and the motor switch 1211 is electrically connected with the motor 1107.
According to the above structure, when the mold moves below the vibrating mechanism 11, the wedge-shaped supporting block 1204 is firstly contacted with the side wall of the mold, at this time, the assembling frame 1202 and the wedge-shaped supporting block 1204 move towards the mounting frame 1201, and the telescopic rod 1203 at the two ends are compressed, then the fourth gear 1210 is meshed with the toothed rod 1214, the mold continues to move, the laminating wheel 1205 is bonded with the surface of the mold and is driven to rotate, the first gear 1206 is simultaneously rotated, after the meshing transmission of the first gear 1206 and the third gear 1209, the fourth gear 1210 is driven to rotate, and then the fourth gear 1210 is driven to mesh with the toothed rod 1214, so that the toothed rod 1214 moves along the direction of the side rod rack 1212 and presses the second spring 1213, when the mold moves out of the lower part of the vibrating mechanism 11, the telescopic rod 1215 contacts with the pressing motor switch 1211, and further triggers the motor 1107, thus completing the cleaning of the vibrating plate 1106, and the cleaning of the vibrating plate 1106 can be automatically triggered after the vibrating operation of each mold is completed, thus the cleaning process of the whole wallboard can not be completed until the next wallboard arrives, and the whole surface cleaning process of the wallboard can not be influenced.
The working principle of the utility model is as follows: when the wallboard mould is transported, firstly, uniformly paving concrete materials on the surface of a component through the bucket frame 3, then vibrating and compacting the concrete through the vibrating mechanism 11, so that the surface of the component is smooth, when the mould moves below the vibrating mechanism 11, the wedge-shaped supporting block 1204 firstly contacts with the side wall of the mould, at the moment, the assembling frame 1202 and the wedge-shaped supporting block 1204 move towards the mounting frame 1201, the telescopic rod pieces 1203 at the two ends are compressed, and then, the gear IV 1210 is meshed with the toothed bar 1214; the mold continues to move, the attaching wheel 1205 is attached to the surface of the mold and is driven to rotate, the gear one 1206 is simultaneously rotated, the gear four 1210 is driven to rotate after the meshing transmission of the gear one 1206 and the gear three 1209, and then the gear four 1210 is driven to move the rack 1214 along the direction of the side rod rack 1212 and squeeze the spring two 1213, and when the mold moves out of the lower part of the vibrating mechanism 11, the telescopic rod 1215 is contacted with the squeeze motor switch 1211 and then triggers the motor 1107;
after the two motors 1107 are triggered, the output ends of the two motors 1107 will drive the L-shaped folding rod 1108 to rotate one circle, and as the tail end of the L-shaped folding rod 1108 is inserted into the first straight slot 1111, the double-slot rod 1110 will be driven to reciprocally rotate once by taking the rotating rod 1109 as the center of a circle, meanwhile, the scraping rod 1114 will reciprocally move once to be attached to the lower surface of the vibrating plate 1106, in the moving process, the second baffle 1115 will move along the second straight slot 1112 and cooperate with the first baffle 1113 to pull the first spring 1116, the first spring 1116 is used for ensuring that the scraping rod 1114 is closely attached to the lower surface of the vibrating plate 1106 at any time, and finally, concrete attached to the lower surface of the vibrating plate 1106 is removed under the movement of the scraping rod 1114.
The foregoing is merely a preferred embodiment of the present utility model and it should be noted that modifications and adaptations to those skilled in the art may be made without departing from the principles of the present utility model, which are intended to be comprehended within the scope of the present utility model. Structures, devices and methods of operation not specifically described and illustrated herein, unless otherwise indicated and limited, are implemented according to conventional means in the art.
Claims (7)
1. The utility model provides a light sandwich wallboard production intelligent vibrating device, includes big frame (1), its characterized in that: a vibrating frame (8) is integrally and fixedly arranged on one side of the large frame (1), a transverse frame (10) is movably assembled at two ends of the top of the vibrating frame (8) through a vibrating lifting device (9) arranged on the vibrating frame, and a vibrating mechanism (11) is fixedly assembled at the bottom side of the middle part of the transverse frame (10);
the vibrating mechanism (11) comprises vibrating running devices (1102) fixedly assembled with the transverse frame (10) through side frames (1101), and a scraping rod triggering mechanism (12) is fixedly arranged in the middle of one vibrating running device (1102);
the vibrating mechanism (11) comprises an inner frame (1104) fixedly assembled with a transverse frame (10) through a hanging rod (1103), vibrating plates (1106) are jointly assembled at the bottoms of the two inner frames (1104) through a vibrator (1105), motors (1107) are fixedly installed in the middle of the bottom sides of the two inner frames (1104), and the output ends of the motors (1107) are fixedly connected with L-shaped folding rods (1108);
a rotating rod (1109) is rotatably installed in the middle of the tops of the two inner frames (1104), two ends of the rotating rod (1109) are fixedly connected with double-groove rods (1110), a straight groove I (1111) and a straight groove II (1112) are sequentially formed in the double-groove rods (1110) from the rotating rod (1109) to the other end, and the tail end of the L-shaped folding rod (1108) movably penetrates through the straight groove I (1111);
the vibrating mechanism (11) comprises a scraping rod (1114) attached to the lower surface of a vibrating plate (1106), two ends of the scraping rod (1114) are fixedly connected with a second baffle (1115), the second baffle (1115) movably penetrates through the second straight groove (1112), a first baffle (1113) is fixedly arranged on the outer wall of the double-groove rod (1110), a first spring (1116) is connected between the first baffle (1113) and the second baffle (1115) which are adjacent to each other, and the first spring (1116) is in a stretching state.
2. The intelligent vibrating device for producing light sandwich wall boards according to claim 1, wherein: the top of the big frame (1) is movably assembled with a bucket frame (3) through an assembled traveling system (2), and a hopper (5) is movably assembled in the bucket frame (3) through an assembled hopper lifting device (4).
3. The intelligent vibrating device for producing light sandwich wall boards according to claim 2, wherein: the automatic door opening system (6) for controlling concrete pouring is assembled on two sides of the hopper (5), and the pressing device (7) is movably assembled on one side, close to the vibrating mechanism (11), of the bottom of the hopper (5).
4. The intelligent vibrating device for producing light sandwich wall boards according to claim 1, wherein: the scraping rod triggering mechanism (12) comprises a mounting frame (1201) and an assembly frame (1202), a wedge-shaped supporting block (1204) is fixedly arranged at one end of the assembly frame (1202), a wheel shaft (1208) is rotatably arranged at the other end of the assembly frame (1202), telescopic rod pieces (1203) are fixedly arranged at two ends of the lower surface of the mounting frame (1201) respectively, one telescopic end of each telescopic rod piece (1203) is fixedly connected with the wedge-shaped supporting block (1204), a shaft bracket (1207) is fixedly connected with the telescopic end of each telescopic rod piece (1203), and the shaft bracket (1207) is rotatably sleeved on the outer surface of the wheel shaft (1208).
5. The intelligent vibrating device for producing light sandwich wall boards according to claim 4, wherein: the middle part of the assembly frame (1202) is rotatably provided with an attaching wheel (1205), and the outer wall of the middle part of the assembly frame (1202) is rotatably provided with a first gear (1206).
6. The intelligent vibrating device for producing light sandwich wall boards according to claim 5, wherein: one end of the wheel shaft (1208) is fixedly provided with a third gear (1209) on the outer wall of the assembly frame (1202), the outer wall of the third gear (1209) is fixedly provided with a fourth gear (1210), the first gear (1206) is meshed with the third gear (1209), the first gear (1206) is smaller than the third gear (1209), and the fourth gear (1210) is smaller than the first gear (1206).
7. The intelligent vibrating device for producing light sandwich wall boards according to claim 6, wherein: the novel electric motor is characterized in that a toothed bar (1214) is movably assembled on one side of the bottom of the mounting frame (1201) through a side bar frame (1212), a second spring (1213) is sleeved on the outer surface of the side bar frame (1212), the toothed bar (1214) is meshed with the fourth gear (1210), a telescopic bar (1215) is movably inserted into one end of the toothed bar (1214), a motor switch (1211) is fixedly mounted on one side of the mounting frame (1201) and located on the same axis with the telescopic bar (1215), and the motor switch (1211) is electrically connected with the motor (1107).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321577898.XU CN220331517U (en) | 2023-06-20 | 2023-06-20 | Intelligent vibrating device for light sandwich wallboard production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321577898.XU CN220331517U (en) | 2023-06-20 | 2023-06-20 | Intelligent vibrating device for light sandwich wallboard production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220331517U true CN220331517U (en) | 2024-01-12 |
Family
ID=89459948
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321577898.XU Active CN220331517U (en) | 2023-06-20 | 2023-06-20 | Intelligent vibrating device for light sandwich wallboard production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220331517U (en) |
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2023
- 2023-06-20 CN CN202321577898.XU patent/CN220331517U/en active Active
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