CN220329933U - Aluminum ingot casting machine - Google Patents

Abstract

The utility model discloses an aluminum ingot casting machine, and relates to the technical field of aluminum ingot casting. Including the operation panel, the standing groove has been seted up to the inside of operation panel, the inside collection mechanism of having placed of standing groove, the top of operation panel is provided with places the frame, the inside both ends of placing the frame are provided with notes material mechanism and unloading mechanism respectively. According to the utility model, the collecting frame is placed in the placing groove formed in the operation table, the collecting frame is fixed with the operation table, the collecting drawer matched with the collecting frame is inserted in the collecting frame, the formed aluminum ingot falls into the collecting drawer through the communicating hole formed in the top of the collecting frame to be collected, and a worker can intensively collect the formed aluminum ingot through the collecting drawer, so that the worker does not need to take and place the formed aluminum ingot one by one, the working efficiency is improved, and the labor intensity of the worker is reduced.

Description

Aluminum ingot casting machine

Technical Field

The utility model relates to the technical field of aluminum ingot casting, in particular to an aluminum ingot casting machine.

Background

In the casting production of aluminum ingots, high-temperature aluminum liquid formed by electrolysis flows into a die and then is subjected to preliminary cooling, so that the aluminum ingots are preliminary formed, and then the aluminum ingots preliminary formed in the die are separated from the die by an aluminum ingot demoulding device, so that the casting work of the aluminum ingots is completed.

According to the aluminum ingot casting machine with the publication number of CN206474648U, the ingot groove is designed in a sliding mode at the bottom of the ingot groove, and when the ingot is removed, the push block serving as the bottom of the ingot groove is pressed by the pressing block to integrally slide downwards to complete the ingot removal, so that the problem that the aluminum ingot is easy to clamp in the ingot groove after being cooled and molded and cannot be discharged by self gravity, and at the moment, a push rod is generally required to be manually operated to extend to enable the push rod to move to push the aluminum ingot so as to enable the aluminum ingot to be removed from the ingot groove is solved.

However, in the actual working process, the device cannot collect the demolded aluminum ingots in a concentrated manner, and the formed aluminum ingots are required to be taken and placed manually one by a worker, so that the labor intensity of the worker is certainly increased, the working efficiency is reduced, and the applicant proposes a novel device.

Disclosure of Invention

The utility model aims to provide an aluminum ingot casting machine, which aims to solve the problems in the prior art.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the aluminum ingot casting machine comprises an operation table, wherein a placing groove is formed in the operation table, a collecting mechanism is placed in the placing groove, a placing frame is arranged at the top of the operation table, a material injecting mechanism and a material discharging mechanism are respectively arranged at two ends of the interior of the placing frame, a melting mechanism is arranged at the top of the placing frame, and an energy supply mechanism is arranged at one side of the outer wall of the placing frame;

the collecting mechanism comprises a collecting frame, the collecting frame is placed in a placing groove formed in the operating platform, the collecting frame is matched with the placing groove, the collecting frame is fixed with the operating platform, a communicating hole is formed in the top of the collecting frame, and a collecting drawer matched with the collecting frame is inserted in the collecting frame.

Preferably, the melting mechanism comprises a melting tank, the melting tank is fixedly connected to the top of the placement frame, an inner ring is fixedly connected to the top end of the inside of the melting tank, a plurality of evenly circumferentially distributed inserting grooves are formed in the top of the inner ring, a top cover is arranged on the top of the melting tank, a plurality of evenly circumferentially distributed inserting columns are fixedly connected to the bottom of the top cover, and the inserting columns are matched with the inserting grooves.

Preferably, the material injecting mechanism comprises a fixing frame, the fixing frame is provided with a plurality of and even fixed connection is in place the inner wall bottom one end of frame, the inside fixedly connected with looks adaptation's of fixing frame injection tank, the outer wall of injection tank is pasted and is had a plurality of evenly circumferentially distributed's heating plate, the inside both ends of injection tank are fixedly connected with second electric telescopic handle and injection pipe respectively, the output fixedly connected with stopper of second electric telescopic handle, the injection pipe is close to outer wall one side fixedly connected with electric valve of injection tank one end.

Preferably, the blanking mechanism comprises a first die groove and a second die groove, the second die groove is fixedly connected with one end of the injection tank far away from the inside of the placing frame, connecting grooves are respectively formed in two ends of one middle of the contact surface of the first die groove and the second die groove, a first electric telescopic rod is arranged in the connecting grooves, the output end of the first electric telescopic rod is fixed with the first die groove, the other end of the first electric telescopic rod is fixed with the second die groove, a sealing gasket is adhered to one side of the contact surface of the first die groove and the second die groove, an air cylinder is fixedly connected to one side of the outer wall of the second die groove, and the output end of the air cylinder penetrates through the outer wall fixedly connected with a push plate of the second die groove.

Preferably, the bottom of melting tank fixedly connected with communicating pipe, the bottom of communicating pipe runs through place the top of frame with the injection tank is fixed mutually, communicating pipe, injection tank, notes material pipe and first mould groove are linked together in proper order.

Preferably, the energy supply mechanism comprises a control switch and a power supply box, the power supply box and the control switch are respectively and fixedly connected to two ends of one side of the outer wall of the placement frame, and the control switch, the power supply box, the electric valve, the air cylinder, the first electric telescopic rod and the second electric telescopic rod are electrically connected in sequence.

Compared with the prior art, the utility model has the beneficial effects that:

this aluminum ingot casting machine, through in the standing groove of seting up inside the operation panel, place the collection frame in the inside of the standing groove of seting up inside the operation panel, collect frame and operation panel mutually fixed, peg graft in the inside of collecting the frame and have the collection drawer of looks adaptation, fashioned aluminum ingot is collected in the collection drawer through the intercommunicating pore that the top of collecting the frame was seting up falls, the staff can concentrate collection processing to fashioned aluminum ingot through collecting the drawer, do not need the staff to take one by one the fashioned aluminum ingot like this and place, thereby work efficiency has been improved, staff's intensity of labour has been reduced.

Simultaneously, through setting up first mould groove and second mould groove at the inside one end of placing the frame, through first electric telescopic handle work with first mould groove and second mould groove separation when aluminium ingot shaping, drive the push pedal through the cylinder work simultaneously and remove to push away fashioned aluminium ingot from the second mould groove, can realize the drawing of patterns of aluminium ingot through this kind of mode, avoid aluminium ingot to block very easily in the spindle groove and can't accomplish the emergence of self gravity ejection of compact condition after the cooling shaping.

Drawings

FIG. 1 is a schematic diagram of the structure of the crankshaft side of an aluminum ingot casting machine of the present utility model;

FIG. 2 is a schematic view of the structure of the collecting mechanism of the present utility model;

FIG. 3 is a schematic view of the melting mechanism of the present utility model;

FIG. 4 is a schematic diagram of the energy supply mechanism of the present utility model;

FIG. 5 is a schematic diagram of a material injecting mechanism according to the present utility model;

fig. 6 is a schematic structural diagram of the blanking mechanism of the present utility model.

In the figure: 1. an operation table; 2. an energy supply mechanism; 201. placing a frame; 202. a control switch; 203. a power box; 3. a collection mechanism; 301. a collection frame; 302. a collection drawer; 303. a support base; 4. a blanking mechanism; 401. a first mold groove; 402. a second mold groove; 403. a connecting groove; 404. a first electric telescopic rod; 405. a sealing gasket; 406. a push plate; 407. a cylinder; 5. a melting mechanism; 501. a melting tank; 502. a communicating pipe; 503. an inner ring; 504. a plug-in column; 505. a plug-in groove; 506. a top cover; 6. a material injection mechanism; 601. a fixing frame; 602. an electric valve; 603. a material injection pipe; 604. an injection tank; 605. a heating sheet; 606. a plug; 607. and a second electric telescopic rod.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

At present, the ingot casting machine is widely used in the field of metal ingot casting of metals such as aluminum, the problems of easy layering, easy falling and the like caused by the fact that aluminum wraps iron particles are not tight are effectively solved, the working efficiency of aluminum ingot casting, iron particles wrapping, demolding and the like is effectively improved, the quality of products is improved, the requirements of steelmaking production on the quality of aluminum ingots can be fully met, the aluminum ingot casting machine with the publication number of CN206474648U cannot collect the aluminum ingots after demolding in a concentrated mode in the actual working process, and formed aluminum ingots are required to be manually taken and placed by staff, so that the labor intensity of the staff is definitely increased, the working efficiency is reduced, and a novel device is provided for the applicant.

As shown in fig. 1 to 6, the present utility model provides a technical solution: the utility model provides an aluminium ingot casting machine, includes operation panel 1, and the standing groove has been seted up to the inside of operation panel 1, and collection mechanism 3 has been placed to the standing groove inside, and the top of operation panel 1 is provided with places frame 201, and the inside both ends of placing frame 201 are provided with notes material mechanism 6 and unloading mechanism 4 respectively, and the top of placing frame 201 is provided with melting mechanism 5, and the outer wall one side of placing frame 201 is provided with energy supply mechanism 2;

the collection mechanism 3 includes collection frame 301, collection frame 301 is placed in the standing groove of seting up inside operation panel 1, collection frame 301 and standing groove looks adaptation, collection frame 301 and operation panel 1 are fixed mutually, the communication hole has been setted up at the top of collection frame 301, collection drawer 302 of looks adaptation has been pegged graft to the inside of collection frame 301, the supporting seat 303 of a plurality of evenly distributed of bottom fixed connection at operation panel 1, stability through supporting seat 303 can improve operation panel 1, through in the standing groove of seting up inside operation panel 1, collection frame 301 is placed to the inside of the standing groove of seting up inside operation panel 1, collection frame 301 and operation panel 1 are fixed mutually, peg graft in the inside of collection frame 301 has the collection drawer 302 of looks adaptation, the fashioned aluminium ingot falls to collection drawer 302 through the communication hole of seting up at the top of collection frame 301 and collects, the staff can concentrate collection processing to the fashioned aluminium ingot through collection drawer 302, so need not take one by one the staff with fashioned aluminium ingot and place, thereby work efficiency has been improved, staff's intensity of labour has been reduced.

The melting mechanism 5 includes the melting tank 501, melting tank 501 fixed connection is at the top of placing frame 201, the inner ring 503 of looks adaptation is being connected with to the inside top of melting tank 501, a plurality of evenly circumferentially distributed's spliced grooves 505 have been seted up at the top of inner ring 503, the top of melting tank 501 is provided with top cap 506, the bottom fixedly connected with of top cap 506 a plurality of evenly circumferentially distributed's spliced pole 504, spliced pole 504 and spliced groove 505 looks adaptation, through the inner ring 503 of the inside top fixedly connected with looks adaptation at melting tank 501, be provided with top cap 506 at the top of melting tank 501, through spliced pole 504 and spliced groove 505 looks adaptation, thereby the convenience is dismantled and is installed top cap 506.

The material injecting mechanism 6 comprises a fixing frame 601, the fixing frame 601 is provided with a plurality of and even fixed connection is at the inner wall bottom one end of placing the frame 201, the inside fixedly connected with looks adaptation's injection tank 604 of fixing frame 601, a plurality of evenly circumferentially distributed's heating plate 605 is pasted to the outer wall of injection tank 604, the inside both ends of injection tank 604 are fixedly connected with second electric telescopic handle 607 and notes material pipe 603 respectively, the output fixedly connected with stopper 606 of second electric telescopic handle 607, the outer wall one side fixedly connected with electric valve 602 that notes material pipe 603 is close to injection tank 604 one end, through pasting at the outer wall of injection tank 604 a plurality of evenly circumferentially distributed's heating plate 605, can heat the inside aluminium ingot solution of injection tank 604 like this, the aluminium ingot solution has been avoided stabilizing the undersize at the injection in-process and has caused the solidification.

The blanking mechanism 4 comprises a first die groove 401 and a second die groove 402, the second die groove 402 is fixedly connected to one end, far away from an injection tank 604, of the inside of the placing frame 201, connecting grooves 403 are respectively formed in two ends of the middle part of one side of the contact surface of the first die groove 401 and the second die groove 402, first electric telescopic rods 404 are respectively arranged in the two connecting grooves 403, the output ends of the first electric telescopic rods 404 are fixed with the first die groove 401, the other ends of the first electric telescopic rods 404 are fixed with the second die groove 402, sealing gaskets 405 are adhered to one side of the contact surface of the first die groove 401 and the second die groove 402, an air cylinder 407 is fixedly connected to one side of the outer wall of the second die groove 402, the output ends of the air cylinder 407 penetrate through a pushing plate 406 fixedly connected to the outer wall of the second die groove 402, the first die groove 401 and the second die groove 402 are arranged at one end of the inside the placing frame 201, the first die groove 401 and the second die groove 402 are separated through the first electric telescopic rods 404 when an aluminum ingot is formed, and simultaneously the pushing plate 406 is driven to move through the air cylinder 407 to move through the work, so that the second aluminum ingot can not be easily ejected from the second die groove 402 in a self-cooling mode, and the aluminum ingot can not be easily cooled, and the aluminum ingot can be easily discharged after the aluminum ingot is formed.

The bottom fixedly connected with communicating pipe 502 of melting jar 501, the top and the injection jar 604 of placing frame 201 are run through to the bottom of communicating pipe 502 are fixed mutually, and communicating pipe 502, injection jar 604 notes material pipe 603 and first mould groove 401 are linked together in proper order, conveniently pour into the aluminium ingot solution to first mould groove 401 inside through notes material pipe 603.

The energy supply mechanism 2 comprises a control switch 202 and a power supply box 203, the power supply box 203 and the control switch 202 are respectively and fixedly connected to two ends of one side of the outer wall of the placement frame 201, the control switch 202, the power supply box 203, an electric valve 602, an air cylinder 407, a first electric telescopic rod 404 and a second electric telescopic rod 607 are sequentially and electrically connected, and a worker can adjust the power of the electric valve 602, the air cylinder 407, the first electric telescopic rod 404 and the second electric telescopic rod 607 through the control switch 202, so that the worker can operate the device better conveniently.

Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made hereto without departing from the spirit and scope of the utility model as defined by the appended embodiments and equivalents thereof.

Claims (6)

1. An aluminum ingot casting machine comprises an operation table (1), and is characterized in that: the automatic feeding device is characterized in that a placing groove is formed in the operating table (1), a collecting mechanism (3) is placed in the placing groove, a placing frame (201) is arranged at the top of the operating table (1), a material injecting mechanism (6) and a material discharging mechanism (4) are respectively arranged at two ends of the interior of the placing frame (201), a melting mechanism (5) is arranged at the top of the placing frame (201), and an energy supply mechanism (2) is arranged at one side of the outer wall of the placing frame (201);

the collecting mechanism (3) comprises a collecting frame (301), the collecting frame (301) is placed in a placing groove formed in the operating platform (1), the collecting frame (301) is matched with the placing groove, the collecting frame (301) is fixed with the operating platform (1), a communication hole is formed in the top of the collecting frame (301), and a collecting drawer (302) matched with the collecting frame is inserted in the collecting frame (301).

2. An aluminum ingot casting machine as claimed in claim 1, wherein: the utility model provides a melting mechanism (5) including melting jar (501), melting jar (501) fixed connection is in place the top of frame (201), the inside top fixedly connected with looks adaptation of melting jar (501) inner ring (503), a plurality of evenly circumferentially distributed's spliced groove (505) have been seted up at the top of inner ring (503), the top of melting jar (501) is provided with top cap (506), the bottom fixedly connected with of top cap (506) a plurality of evenly circumferentially distributed's spliced pole (504), spliced pole (504) with spliced groove (505) looks adaptation.

3. An aluminum ingot casting machine as claimed in claim 2, wherein: annotate material mechanism (6) including mount (601), mount (601) are provided with a plurality of and even fixed connection place inner wall bottom one end of frame (201), the inside fixedly connected with looks adaptation injection tank (604) of mount (601), the outer wall of injection tank (604) is pasted and is had a plurality of evenly circumferentially distributed heating plates (605), the inside both ends of injection tank (604) are fixedly connected with second electric telescopic handle (607) and notes material pipe (603) respectively, the output fixedly connected with stopper (606) of second electric telescopic handle (607), notes material pipe (603) are close to outer wall one side fixedly connected with electric valve (602) of injection tank (604) one end.

4. An aluminum ingot casting machine according to claim 3, wherein: unloading mechanism (4) include first mould groove (401) and second mould groove (402), second mould groove (402) fixed connection is in place frame (201) inside keep away from the one end of injection jar (604), connecting groove (403) have been seted up respectively at one side middle part both ends of first mould groove (401) and second mould groove (402) contact surface, two first electric telescopic handle (404) are all installed to the inside of connecting groove (403), the output of first electric telescopic handle (404) with first mould groove (401) are fixed mutually, the other end of first electric telescopic handle (404) with second mould groove (402) are fixed mutually, first mould groove (401) and second mould groove (402) contact surface one side paste have sealing gasket (405), second mould groove (402) outer wall one side fixedly connected with cylinder (407), the output of cylinder (407) runs through outer wall fixedly connected with push pedal (406) of second mould groove (402).

5. An aluminum ingot casting machine as defined in claim 4 wherein: the bottom fixedly connected with communicating pipe (502) of melting jar (501), the bottom of communicating pipe (502) runs through place the top of frame (201) with injection jar (604) is fixed mutually, communicating pipe (502), injection jar (604) notes material pipe (603) and first mould groove (401) are linked together in proper order.

6. An aluminum ingot casting machine as claimed in claim 1, wherein: the energy supply mechanism (2) comprises a control switch (202) and a power supply box (203), the power supply box (203) and the control switch (202) are respectively and fixedly connected to two ends of one side of the outer wall of the placement frame (201), and the control switch (202), the power supply box (203), an electric valve (602), an air cylinder (407), a first electric telescopic rod (404) and a second electric telescopic rod (607) are electrically connected in sequence.