CN220329512U - Emulsion line liquid filling machine pipeline cleaner - Google Patents

Emulsion line liquid filling machine pipeline cleaner Download PDF

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Publication number
CN220329512U
CN220329512U CN202321448325.7U CN202321448325U CN220329512U CN 220329512 U CN220329512 U CN 220329512U CN 202321448325 U CN202321448325 U CN 202321448325U CN 220329512 U CN220329512 U CN 220329512U
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China
Prior art keywords
filling machine
air
emulsion
emulsion line
elastic sponge
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Active
Application number
CN202321448325.7U
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Chinese (zh)
Inventor
彭启辉
王宗奎
赵好迪
孙尚奎
赵盼生
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Jiangsu Blueberry Clinical Nutrition Technology Co ltd
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Jiangsu Blueberry Clinical Nutrition Technology Co ltd
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Priority to CN202321448325.7U priority Critical patent/CN220329512U/en
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Abstract

The application relates to an emulsion line liquid filling machine pipeline cleaner, including the box, establish air pump and air tank in the box, establish the heater in the air tank, first end is connected with the output of air tank, the second end is the coupling hose of blind end, establishes the elastic sponge cover on coupling hose, establishes the gas pocket on coupling hose is located the part of elastic sponge cover and establishes the first connecting piece on coupling hose's second end, the output of air pump is connected with the input of air tank. The application discloses an emulsion line liquid filling machine pipeline purger makes the air current through the mode of traction guide can carry out full coverage formula washing to emulsion line liquid filling machine pipeline inner wall for thoroughly get rid of the moisture that adheres to on the pipeline inner wall.

Description

Emulsion line liquid filling machine pipeline cleaner
Technical Field
The application relates to the technical field of packaging equipment maintenance, in particular to a pipeline cleaner of an emulsion line filling machine.
Background
In the food industry, such as when the filling line of an emulsion line filling machine needs to be switched to fill different emulsion products, the emulsion products need to be cleaned by water, but after the cleaning is finished, the equipment manufacturer does not have a way to clean the residual water in the pipeline, because the diameter of the pipeline is small, and the pipeline is also bent. This results in the next time of canning, tens of bags of the initially canned product become reject products due to too high a water content (and the possibility of microorganism generation), resulting in waste.
The existing method is to directly discard the product at the beginning of the production, or to purge the pipeline by using compressed air before the production, and is limited by the diameter and shape of the pipeline, and the direct purging has a limited influence range, so that the complete removal of the attached moisture on the inner wall of the pipeline cannot be ensured.
Disclosure of Invention
In order to solve the problem of residual moisture after the inner wall of the emulsion line filling machine pipeline is cleaned, the application provides an emulsion line filling machine pipeline cleaner, and the inner wall of the emulsion line filling machine pipeline can be cleaned in a full-coverage mode by air flow through a traction guiding mode, so that the moisture attached to the inner wall of the pipeline is thoroughly removed.
The above object of the present application is achieved by the following technical solutions:
the application provides an emulsion line liquid filling machine pipeline purger, include:
a case;
the air pump and the air box are arranged in the box body, and the output end of the air pump is connected with the input end of the air box;
the heater is arranged in the gas tank;
the first end of the connecting hose is connected with the output end of the gas tank, and the second end is a closed end;
the elastic sponge sleeve is arranged on the connecting hose;
the air hole is arranged on the part of the connecting hose, which is positioned in the elastic sponge sleeve; and
the first connecting piece is arranged on the second end of the connecting hose.
In one possible implementation of the present application, the first end of the connection hose is detachably connected with the output end of the air box.
In one possible implementation of the present application, the device further comprises a plug provided on the connection hose;
the elastic sponge sleeve is positioned between the blocking piece and the first connecting piece.
In one possible implementation of the present application, the cross-sectional area of the occlusion tends to increase in a direction approaching the elastic sponge sleeve.
In one possible implementation of the present application, the plug is made of an elastic material.
In one possible implementation of the present application, the device further comprises a miniature motorized pulley arranged in the box body and a pull rope wound on the miniature motorized pulley;
one end of the pull rope extends out of the box body;
the part of the pull rope outside the box body is provided with a second connecting piece.
In one possible implementation of the present application, the motorized pulley comprises:
the roller is arranged in the box body; and
and the motor is arranged in the box body and connected with the roller.
In one possible implementation of the present application, the heater is near the output end of the gas box.
The application has the following beneficial effects:
the utility model provides an emulsion line liquid filling machine pipeline purger can hang the moisture that adheres to on emulsion line liquid filling machine pipeline inner wall and remove and sweep to use hot-blast stoving at last, wash the back of accomplishing, do not have moisture residue on the pipeline inner wall, can avoid microorganism to breed the problem, and when this emulsion line liquid filling machine pipeline drops into again into use, the product of beginning stage is qualified product promptly, has avoided the product extravagant.
Drawings
Fig. 1 is a schematic diagram of the internal structure of a line cleaner for an emulsion line filling machine.
Fig. 2 is a schematic view of an internal structure of an air box provided in the present application.
Fig. 3 is a schematic diagram showing the distribution of air holes on a connecting hose according to the present application.
Fig. 4 is a schematic diagram of a gas flow provided herein.
Fig. 5 is a schematic illustration of one principle of operation provided herein.
Fig. 6 is a schematic illustration of a position of a plug in a connection hose provided herein.
Fig. 7 is a schematic diagram of a power supply principle provided in the present application.
In the figure, 11, a box body, 12, an air pump, 13, an air box, 14, a heater, 21, a connecting hose, 22, an elastic sponge sleeve, 23, an air hole, 24, a plug, 3, a first connecting piece, 4, a miniature electric roller, 41, a pull rope, 42, a second connecting piece, 43, a roller, 44 and a motor.
Detailed Description
The technical solutions in the present application are described in further detail below with reference to the accompanying drawings.
Please refer to fig. 1, for a pipeline cleaner for an emulsion line filling machine disclosed in the present application, the cleaner is composed of a box 11, an air pump 12, an air tank 13, a heater 14, a connection hose 21, an elastic sponge sleeve 22, and a first connecting piece 3, specifically, the air pump 12, the air tank 13, and the heater 14 are all located in the box 11, wherein an output end of the air pump 12 is connected with an input end of the air tank 13 for continuously inputting air into the air tank 13, and the heater 14 is located in the air tank 13 for heating the air in the air tank 13, as shown in fig. 2.
In some possible implementations, the heater 14 uses a PTC heater.
In some possible implementations, the heater 14 is close to the output end of the air box 13, which may enable the air flowing into the connection hose 21 to exchange heat with the heater 14 more sufficiently.
The first end of the connecting hose 21 is connected to the output end of the air tank 13, and the second end is a closed end, and as a preferred structure, the output end of the air tank 13 extends out of the tank 11, and the connection between the connecting hose 21 and the air tank 13 is located outside the tank 11.
In this way, the first end of the connecting hose 21 and the output end of the air box 13 can be directly connected in a detachable manner, for example using a quick-release connecting plug. In this way, during actual use, a suitable length of the connection hose 21 can be selected according to the length of the pipeline.
Referring to fig. 3, the elastic sponge sleeve 22 is disposed on the connection hose 21, and at the same time, an air hole 23 is formed on the portion of the connection hose 21 located in the elastic sponge sleeve 22, and the air hole 23 is used for injecting air in the connection hose 21 into the elastic sponge sleeve 22.
Referring to fig. 4 and 5, when the elastic sponge sleeve 22 is located in the pipeline, it will press against the inner wall of the pipeline, and at this time, continuous air is ejected from the elastic sponge sleeve 22, and at this time, the elastic sponge sleeve 22 has two functions:
first, scraping off residual moisture on the inner wall of the pipeline by friction force;
second, cool air is used to purge the interior walls of the pipeline and hot air is used to dry the interior walls of the pipeline.
The elastic sponge sleeve 22 and the connecting hose 21 are connected in two ways: the first is directly adhered to the outer wall of the connecting hose 21, and the second is adhered to the outer wall of the connecting hose 21, and the elastic sponge sleeve 22 is directly sleeved on the connecting hose 21.
The second end of the connecting hose 21 is a closed end, on which a first connecting piece 3 is arranged, the first connecting piece 3 is used for connecting with a threading device, the threading device is made of steel wires, the threading device can extend into one end of the emulsion line filling machine pipeline and extend out of the other end, and the extending end can be connected with the first connecting piece 3.
When the threading apparatus is pulled, the elastic sponge sleeve 22 and the connecting hose 21 can be driven to move in the emulsion line filling machine pipeline.
In some possible implementations, the first connector 3 is a pull ring.
In combination with a specific process, the emulsion line filling machine pipeline cleaner disclosed by the application is firstly connected with the first connecting piece 3 by a threading device when in use, then is powered on, at the moment, the air pump 12 is started, air is injected into the air tank 13, the air in the air tank 13 flows into the elastic sponge sleeve 22 through the air holes 23, the air in the elastic sponge sleeve 22 is sprayed out of the air holes and then is injected onto the inner wall of the emulsion line filling machine pipeline, and residual moisture on the inner wall of the emulsion line filling machine pipeline is removed by means of continuous air flow.
In the process, the elastic sponge sleeve 22 and the connecting hose 21 are pulled by the threading device to move in the emulsion line filling machine pipeline. After repeating the movement for one to two times, the heater 14 is started, and at this time, the hot air begins to flow out from the elastic sponge sleeve 22, and the hot air acts to dry the residual moisture on the inner wall of the emulsion line filling machine pipeline, so that the residual moisture on the inner wall of the emulsion line filling machine pipeline can be thoroughly removed.
Referring to fig. 6, as an embodiment of the line cleaner for the emulsion line filling machine, a plug 24 is added to the connection hose 21, and the plug 24 is located behind the elastic sponge sleeve 22 in the direction of the air flow in the connection hose 21, or the elastic sponge sleeve 22 is located between the plug 24 and the first connecting member 3.
The function of the plug 24 is to limit the flow range of air (cold air and hot air), it being understood that air ejected from the elastic sponge cover 22 may flow forward or backward, but during purging, air should flow forward (with reference to the direction of air flow in the connection hose 21) so that air generated during purging is prevented from flowing back to the rear of the elastic sponge cover 22 (with reference to the direction of air flow in the connection hose 21).
Further, the cross-sectional area of the plug 24 tends to increase in a direction closer to the elastic sponge cover 22 in order to improve the trafficability of the plug 24.
Further, the plug 24 has a spindle-shaped configuration with a central portion having a diameter greater than the diameter of the end portions.
In some possible implementations, the plug 24 is made of an elastic material, such as rubber.
Referring to fig. 1, as a specific embodiment of the line cleaner for an emulsion line filling machine provided in the application, a micro motor roller 4 and a pull rope 41 are added in a box 11, the micro motor roller 4 is fixed in the box 11, the pull rope 41 is wound on the micro motor roller 4, one end of the pull rope extends out of the box 11 and is connected with a second connecting piece 42, and the second connecting piece 42 is used for being connected with the first connecting piece 3.
In some possible implementations, the second connector 42 uses hooks.
The miniature motor-driven roller 4 is used for pulling the connecting hose 21 in an electric mode, and the mode can effectively improve the working efficiency when cleaning the emulsion line filling machine pipeline for many times.
Referring to fig. 1, the miniature motorized pulley 4 is composed of a pulley 43 and a motor 44, wherein the pulley 43 and the motor 44 are both installed in the case 11, and the motor 44 is connected with the pulley 43 to drive the pulley 43 to rotate.
Referring to fig. 7, the present application uses a battery to supply power or municipal electricity to supply power, the control circuit is divided into a main switch (responsible for turning on and off) and three sub-switches, which are respectively responsible for starting the air pump 12, the heater 14 and the motor 44, and a third switch is simultaneously responsible for forward and reverse rotation of the motor 44.
The embodiments of the present utility model are all preferred embodiments of the present application, and are not intended to limit the scope of the present application in this way, therefore: all equivalent changes in structure, shape and principle of this application should be covered in the protection scope of this application.

Claims (8)

1. An emulsion line filling machine line cleaner, comprising:
a case (11);
the air pump (12) and the air box (13) are arranged in the box body (11), and the output end of the air pump (12) is connected with the input end of the air box (13);
a heater (14) provided in the air box (13);
a connecting hose (21), the first end of which is connected with the output end of the air box (13), and the second end of which is a closed end;
an elastic sponge sleeve (22) arranged on the connecting hose (21);
an air hole (23) arranged on the part of the connecting hose (21) positioned in the elastic sponge sleeve (22); and
a first connector (3) arranged at the second end of the connecting hose (21).
2. Emulsion line filling machine line cleaner according to claim 1, characterized in that the first end of the connecting hose (21) is detachably connected to the output end of the air box (13).
3. Emulsion line filling machine line cleaner according to claim 1, characterized in that it further comprises a plug (24) provided on the connection hose (21);
the elastic sponge sleeve (22) is positioned between the blocking piece (24) and the first connecting piece (3).
4. A line cleaner for an emulsion line filling machine as claimed in claim 3, characterized in that the cross-sectional area of the closure (24) tends to increase in the direction of approach to the elastic sponge sleeve (22).
5. The line cleaner for an emulsion line filling machine as claimed in claim 4, wherein the plug (24) is made of an elastic material.
6. The line cleaner for an emulsion line filling machine according to any one of claims 1 to 5, further comprising a micro motor-driven drum (4) provided in the housing (11) and a pulling rope (41) wound around the micro motor-driven drum (4);
one end of the pull rope (41) extends out of the box body (11);
the part of the pull rope (41) positioned outside the box body (11) is provided with a second connecting piece (42).
7. Emulsion line filling machine line cleaner according to claim 6, characterized in that the motorized micro drum (4) comprises:
a roller (43) provided in the case (11); and
and a motor (44) which is arranged in the box body (11) and is connected with the roller (43).
8. Emulsion line filling machine line cleaner according to claim 1, characterized in that the heater (14) is close to the output end of the air box (13).
CN202321448325.7U 2023-06-08 2023-06-08 Emulsion line liquid filling machine pipeline cleaner Active CN220329512U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202321448325.7U CN220329512U (en) 2023-06-08 2023-06-08 Emulsion line liquid filling machine pipeline cleaner

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202321448325.7U CN220329512U (en) 2023-06-08 2023-06-08 Emulsion line liquid filling machine pipeline cleaner

Publications (1)

Publication Number Publication Date
CN220329512U true CN220329512U (en) 2024-01-12

Family

ID=89443138

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202321448325.7U Active CN220329512U (en) 2023-06-08 2023-06-08 Emulsion line liquid filling machine pipeline cleaner

Country Status (1)

Country Link
CN (1) CN220329512U (en)

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