CN220327961U

CN220327961U - Distilled alcohol condenser

Info

Publication number: CN220327961U
Application number: CN202321862268.7U
Authority: CN
Inventors: 郑浩博; 康世营; 刘凯明
Original assignee: Inter Chemical Shijiazhuang Co ltd
Current assignee: Inter Chemical Shijiazhuang Co ltd
Priority date: 2023-07-17
Filing date: 2023-07-17
Publication date: 2024-01-12
Anticipated expiration: 2033-07-17

Abstract

The utility model relates to a distilled alcohol condenser which comprises a distillation tower, wherein a support frame is arranged on the outer side of the distillation tower, a tower column is arranged above the distillation tower, a connecting pipe is arranged at the top end of the tower column, a filtering hopper is arranged at the other end of the connecting pipe, a connecting pipe is connected to the other side of the bottom end of the tower column, a multistage condensing device is connected to the other end of the connecting pipe and the lower part of the filtering hopper, the multistage condensing device comprises a first-stage condensing pipe, a second-stage condensing pipe, a fan, a first condensing tank and a second condensing tank, the first-stage condensing pipe is arranged in the first condensing tank, the second-stage condensing pipe is arranged in the second condensing tank, the fan is symmetrically arranged on two sides of the first condensing tank, a barrel body is arranged on the outer side of the second condensing tank, the second-stage condensing pipe arranged below the filtering hopper penetrates through the barrel body and the second condensing tank and is connected with the filtering device, a reflux device is arranged on the outer side of the barrel body, collecting boxes are arranged on two sides of the distillation tower, and regulating valves are arranged at the connecting pipe positions of the top end of the tower column and the side face of the tower column.

Description

Distilled alcohol condenser

Technical Field

The utility model relates to the technical field of equipment for alcohol production, in particular to a distilled alcohol condenser.

Background

Currently, in the alcohol recovery process, there are generally two methods: the alcohol recovery device has the advantages that the recovery degree is high, the impurities are less, the alcohol concentration is relatively low, in actual use, a user needs to select proper equipment according to own needs, so that the user who needs to frequently carry out alcohol recovery needs to stock two sets of equipment, the operation is more troublesome, and the application range is smaller.

In the processes of brewing, alcohol production, perfume distillation and the like, a condensing device is an indispensable device, the traditional condensing device uses flowing water for cooling, cold water is added at the bottom and hot water is discharged at the top to take away heat energy and condense steam into liquid, however, the method has the problem of using a large amount of water, which generally accounts for about 60-70% of the whole production process. This wastes not only water resources and water storage facilities but also energy consumption for driving the cooling water.

In the traditional alcohol distillation condenser, two condensing modes can be divided according to a cooling medium, namely water cooling and air cooling, the traditional condenser usually only uses single water cooling or air cooling to absorb heat, the efficiency is limited, the service life of equipment is influenced to a certain extent, and the production efficiency is slowed down.

Disclosure of Invention

Aiming at the problems in the prior art, the utility model provides a distilled alcohol condenser.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a distillation alcohol condenser, includes the distillation column, the distillation column outside is equipped with the support frame, the distillation column is installed on the support frame, the distillation column top is equipped with the column, and the column top is equipped with the connecting pipe, and the connecting pipe other end is equipped with the filtration bucket, column bottom opposite side is connected with the connecting pipe, and here the connecting pipe other end and filtration bucket below all are connected with multistage condensing equipment, multistage condensing equipment includes one-level condenser tube, second condenser tube, fan, first condenser tank and second condenser tank, the one-level condenser tube is installed inside first condenser tank, second condenser tube top is connected with one-level condenser tube bottom, just the second condenser tube is installed inside the second condenser tank, the fan symmetry is installed in first condenser tank both sides, the second condenser tank outside is equipped with the staving, the second condenser tube that the filtration bucket below set up passes staving and second condenser tank and is connected with filter equipment, reflux unit is installed to the staving outside, the both sides all are equipped with the collecting box, filter equipment bottom and another second condenser tube below are connected with two connecting pipe and two column top and two equal regulating valve.

Preferably, the filter hopper is internally provided with a filter screen, a plurality of filter screens are uniformly arranged in the filter hopper, a plurality of filter screens are paved with filter papers, the filter papers and the filter screens are equivalent to a prefilter, and larger solid particles or suspended matters can be removed.

In a further preferred embodiment, the filtering device includes a filter tank, an activated carbon filter installed at an inner top end of the filter tank, and a sand filter installed inside the filter tank and below the activated carbon filter, and some impurities or bad smell can be removed using the activated carbon filter, thereby improving the quality of alcohol, and fine solid particles can be further removed through the sand filter, thereby improving the clarity of alcohol.

In a further preferred embodiment, the reflux device includes a reflux pump, a pipeline and a water storage bin, the water storage bin is mounted at the top end of the first condensation tank, the reflux pump is mounted at the outer side of the barrel body, the input end of the reflux pump passes through the barrel body to be connected with the second condensation tank through the pipeline, and the output end of the reflux pump is connected with the water storage bin through the pipeline, so that the purpose of saving water can be achieved, more water resources can be saved, and the consumption of energy can be reduced.

In a further preferred aspect, the bottom end of the water storage bin is provided with a spray header, a plurality of spray headers are uniformly arranged at the bottom end of the water storage bin, sprayed water and air have larger contact area, and cooling of the water can be accelerated due to the action of the fan.

In a further preferred embodiment, the inner wall of the first condensation tank is provided with a water baffle, which is arranged at a position opposite to the input end of the fan, to prevent sprayed water from entering the fan.

In a further preferred embodiment, an exhaust pipe is disposed at one side of the bottom end of the secondary condensation pipe, and the exhaust pipe penetrates through the second condensation tank and extends out of the barrel body, so that the internal pressure of the device is prevented from being too high, and the safety performance is improved.

Compared with the prior art, the utility model provides the distilled alcohol condenser which has the following beneficial effects:

can realize alone concentrating and alcohol recovery distillation purification through the governing valve switch, when concentrating alone, close corresponding governing valve, open another governing valve, make the direct condenser pipe that gets into of secondary steam carry out condensation recovery, and when needs recovery alcohol and improve concentration, close corresponding governing valve, open another governing valve, get into condenser and filter equipment again after the tower festival distillation and carry out condensation recovery, the energy saving, easy operation, and application scope is more extensive.

Through the cooperation between staving, backwash pump, pipeline, water storage bin and the shower head use, can make second condensation tank and jar body form incessant cooling cycle, realize water conservation purpose, and simple structure relatively, convenient operation, easy implementation.

Through the cooperation of first condensation jar, second condensation jar, one-level condenser pipe, second grade condenser pipe and fan use, can utilize gaseous and liquid cooling medium simultaneously, can absorb and release heat more effectively, improved condensation efficiency.

Drawings

FIG. 1 is a schematic diagram of the overall structure of the present utility model;

FIG. 2 is a schematic diagram of the overall structure of the second view angle of the present utility model;

FIG. 3 is a schematic cross-sectional view of a filter bowl portion of the present utility model;

FIG. 4 is a schematic cross-sectional view of a filter tank portion of the present utility model;

fig. 5 is a schematic cross-sectional view of a tub portion according to the present utility model.

In the figure: 1. a distillation column; 2. a support frame; 3. a tower column; 4. a connecting pipe; 5. a filter bucket; 6. a first-stage condenser tube; 7. a secondary condenser tube; 8. a blower; 9. a first condensing tank; 10. a second condensing tank; 11. a tub body; 12. a collection box; 13. a regulating valve; 14. a filter screen; 15. a filter paper; 16. a filter tank; 17. an activated carbon filter; 18. a sand filter; 19. a reflux pump; 20. a pipe; 21. a water storage bin; 22. a spray header; 23. a water baffle; 24. and an exhaust pipe.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Example 1:

referring to fig. 1 to 5, in an embodiment of the present utility model:

the utility model provides a distilled alcohol condenser, includes distillation column 1, distillation column 1 outside is equipped with support frame 2, distillation column 1 installs on support frame 2, distillation column 1 top is equipped with column 3, and column 3 top is equipped with connecting pipe 4, and the connecting pipe 4 other end is equipped with filter bowl 5, column 3 bottom opposite side is connected with connecting pipe 4, and here connecting pipe 4 other end and filter bowl 5 below all are connected with multistage condensing equipment, multistage condensing equipment includes one-level condenser tube 6, second condenser tube 7, fan 8, first condenser tank 9 and second condenser tank 10, one-level condenser tube 6 installs inside first condenser tank 9, second condenser tube 7 top and one-level condenser tube 6 bottom are connected, just second condenser tube 7 installs inside second condenser tank 10, fan 8 symmetry is installed in first condenser tank 9 both sides, the second condenser tank 10 outside is equipped with staving 11, second condenser tube 7 that filter bowl 5 below set up all is connected with filter equipment through staving 11 and second condenser tank 10, 11 installs outside two-level condenser tube 7 and 3 side 3, two side 3 top and 3 are all connected with each other to be equipped with filter tower 3, two side 3 top and 3 side-level condenser tube 3.

In the embodiment of the present utility model, the filter screen 14 is disposed in the filter funnel 5, a plurality of filter screens 14 are uniformly disposed in the filter funnel 5, filter papers 15 are laid on the filter screens 14, and the steam entering the filter funnel 5 passes through the filter papers 15, so that solid particles or suspended matters mixed in the steam can be filtered.

In the embodiment of the utility model, the filtering device comprises a filtering tank 16, an activated carbon filter 17 and a sand filter 18, wherein the activated carbon filter 17 is arranged at the top end inside the filtering tank 16, the sand filter 18 is arranged inside the filtering tank 16 and below the activated carbon filter 17, and the liquid entering the filtering tank 16 can firstly pass through the activated carbon filter 17 to remove certain impurities or peculiar smell in the alcohol, then pass through the sand filter 18 to effectively remove tiny solid particles or suspended matters and improve the clarity of the alcohol, so that the filtering of the alcohol is completed.

In the embodiment of the utility model, the reflux device comprises a reflux pump 19, a pipeline 20 and a water storage bin 21, wherein the water storage bin 21 is arranged at the top end of the first condensation tank 9, the reflux pump 19 is arranged at the outer side of the barrel body 11, the input end of the reflux pump 19 passes through the barrel body 11 to be connected with the second condensation tank 10 through the pipeline 20, the output end of the reflux pump 19 is connected with the water storage bin 21 through the pipeline 20, the reflux pump 19 is opened, the reflux pump 19 pumps out water which completes condensation work and has heat from the second condensation tank 10 through the pipeline 20 connected with the input end, and then the water is conveyed into the water storage bin 21 through the pipeline 20 connected with the output end, so that the circulation and heat dissipation of water resources can be realized.

In the embodiment of the utility model, the bottom end of the water storage bin 21 is provided with the spray heads 22, a plurality of spray heads 22 are uniformly arranged at the bottom end of the water storage bin 21, water sprayed by the spray heads 22 has a larger contact area with air, and the cooling of the water can be accelerated due to the action of the fan 8.

In the embodiment of the utility model, the inner wall of the first condensation tank 9 is provided with the water baffle plate 23, and the water baffle plate 23 is arranged at a position opposite to the input end of the fan 8, so that the sprayed water can be effectively prevented from entering the fan 8 by the water baffle plate 23.

In the embodiment of the utility model, the exhaust pipe 24 is arranged at one side of the bottom end of the secondary condensation pipe 7, the exhaust pipe 24 passes through the second condensation tank 10 and extends out of the barrel 11, and the exhaust pipe 24 can exhaust the redundant gas generated after distillation and purification, so that the internal pressure of the equipment is prevented from being too high, and the safety performance is improved.

Example 2:

referring to fig. 1 to 5, in an embodiment of the present utility model:

in the installation, firstly, the tower column 3 is installed at the top end of the distillation tower 1, then the distillation tower 1 is installed at a corresponding position in the supporting frame 2, then the filter screen 14 is installed in the filter bucket 5, the filter paper 15 is placed above the filter screen 14, then the filter bucket 5 is installed at one side of the tower column 3 and is installed on the supporting frame 2, then the top end of the tower column 3 is connected with the top end of the filter bucket 5 through the connecting pipe 4, the regulating valve 13 is installed on the connecting pipe 4, then the bottom end of the first condensation tank 9 is connected with the top end of the second condensation tank 10, then the first condensation pipe 6 is installed in the first condensation tank 9, then the second condensation pipe 7 is installed in the second condensation tank 10, and the bottom end of the first condensation pipe 6 is connected with the top end of the second condensation pipe 7, then the barrel 11 is installed outside the second condensation tank 10, and the exhaust pipe 24 is connected with the bottom end of the second condensation pipe 7, the other end of the exhaust pipe 24 passes through the second condensation tank 10 to extend out of the barrel 11, the reflux pump 19 is arranged outside the barrel 11, the spray heads 22 are uniformly arranged at the bottom end of the water storage bin 21, the water storage bin 21 is arranged at the top end of the first condensation tank 9, the input end of the reflux pump 19 passes through the barrel 11 and is connected with the inner bottom end of the second condensation tank 10 through the pipeline 20, the output end of the reflux pump 19 is connected with the top end of the water storage bin 21 through the pipeline 20, the fans 8 are symmetrically arranged at two sides of the first condensation tank 9, the water baffle 23 is arranged at the position corresponding to the input end of the fans 8 on the inner wall of the first condensation tank 9, one first-stage condensation pipe 6 is connected with the bottom end of the filter bucket 5, the top end of the other first-stage condensation pipe 6 is connected with the side surface of the bottom end of the tower 3 through the connecting pipe 4, and the regulating valve 13 is installed on the connecting pipe 4, then the collecting box 12 is installed below the secondary condensing pipe 7, the two are connected through the connecting pipe 4, then the activated carbon filter 17 is installed at the top end inside the filter tank 16, then the sand filter 18 is installed inside the filter tank 16 and below the activated carbon filter 17, then the filter tank 16 is installed below the secondary condensing pipe 7 connected with the filter bucket 5, the secondary condensing pipe 7 is connected with the filter tank 16, then the collecting box 12 is installed below the filter tank 16, and finally the filter tank 16 and the collecting box 12 are connected through the connecting pipe 4.

Example 3:

referring to fig. 1 to 5, in an embodiment of the present utility model:

when in use, alcohol to be distilled is firstly put into a distillation tower 1, the distillation tower 1 is opened to distill the alcohol, when the alcohol is required to be concentrated singly, a regulating valve 13 at a connecting pipe 4 at the bottom end of a tower column 3 is opened, steam after primary distillation enters a primary condensation pipe 6 through the connecting pipe 4, a fan 8 is opened at the moment, the fan 8 carries out air cooling on the primary condensation pipe 6 to achieve the purpose of primary condensation, then the steam and some liquid after primary condensation continuously enter a secondary condensation pipe 7 to carry out water cooling and cooling, a reflux pump 19 is opened at the moment, the reflux pump 19 pumps out water which completes condensation work and has heat from a second condensation tank 10 through a pipeline 20 connected with an input end, then the water is conveyed into a water storage bin 21 through the pipeline 20 connected with the output end and then is sprayed out through a spray header 22, the water baffle 23 can effectively prevent sprayed water from entering the fan 8, the water sprayed by the spray header 22 has larger contact area with air, and because the fan 8 can accelerate the temperature reduction of the water, circulation of water resources is realized, alcohol and some gases which are subjected to double condensation can reach the bottom end of the secondary condensation pipe 7 at the moment, the gases can be discharged through the exhaust pipe 24, the internal pressure of the equipment is prevented from being too high, the safety performance is improved, then the high-concentration alcohol which is subjected to independent condensation can enter the collecting box 12 to be collected, when the alcohol is required to be distilled, recovered and purified, the valve connected with the bottom end of the tower column 3 is closed, the valve arranged at the connecting pipe 4 at the top end of the tower column 3 is opened, because of the structural characteristics of the tower column 3, the steam which is subjected to preliminary distillation possibly adheres to the inner wall of the tower column 3 and then flows into the distillation tower 1 because of containing larger particles, the steam after secondary distillation can pass through the tower column 3 and then enter the filter funnel 5 through the connecting pipe 4, the filter funnel 5 and the filter screen 14 in the filter funnel 5 play a role of prefilter, the steam entering the filter funnel 5 can filter relatively smaller solid particles or suspended matters mixed in the steam through the filter paper 15 and the filter screen 14, the steam after prefilter can enter the first-stage condensation pipe 6 connected below the filter funnel 5 at the moment, the fan 8 is opened at the moment, the fan 8 can perform air cooling and heat dissipation on the first-stage condensation pipe 6 to achieve the purpose of primary condensation, then the steam and some liquid after primary condensation can continuously enter the second-stage condensation pipe 7 to perform water cooling and temperature reduction, the reflux pump 19 is opened at the moment, the reflux pump 19 can complete condensation work through the pipeline 20 connected with the input end and water with heat is pumped out of the second condensation tank 10, then the water is conveyed into the water storage bin 21 through the pipeline 20 connected with the output end, and then sprayed out through the spray header 22, the water baffle 23 can effectively prevent the sprayed water from entering the fan 8, the water sprayed out through the spray header 22 has larger contact area with air, and because the fan 8 can accelerate the temperature reduction of the water, the circulation of water resources is realized, and because of the arrangement of the barrel 11, the liquid level in the barrel 11 is always higher than that of the second condensation tank 10, at the moment, the alcohol and some gas subjected to double condensation can reach the bottom end of the second condensation pipe 7, the gas can be discharged through the exhaust pipe 24, the internal pressure of the equipment is prevented from being too high, the safety performance is improved, then the alcohol subjected to condensation can enter the filtration tank 16, the liquid entering the filtration tank 16 can firstly pass through the activated carbon filter 17, certain impurities or peculiar smell in the alcohol can be removed, then through the sand filter 18, tiny solid particles or suspended matters can be effectively removed, the clarity of the alcohol is improved, the filtering and purifying of the alcohol are finished at the moment, and the alcohol subjected to distillation and purifying enters the collecting box 12 arranged below through the connecting pipe 4.

In all the above mentioned solutions, in which the connection between two components can be chosen according to the actual situation, a welded, bolt-and-nut-fitted connection, a bolt-or-screw connection or other known connection means, which are not described in detail herein, where reference is made to a written fixed connection, the preferred consideration is welding, although embodiments of the utility model have been shown and described, it will be understood by those skilled in the art that numerous variations, modifications, substitutions and alterations can be made to these embodiments without departing from the principle and spirit of the utility model, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A distilled alcohol condenser comprising a distillation column (1), characterized in that: the utility model discloses a distillation tower, which is characterized in that a support frame (2) is arranged outside the distillation tower (1), the distillation tower (1) is arranged on the support frame (2), a tower column (3) is arranged above the distillation tower (1), a connecting pipe (4) is arranged at the top end of the tower column (3), a filter bucket (5) is arranged at the other end of the connecting pipe (4), a connecting pipe (4) is connected with the other side of the bottom end of the tower column (3), multi-stage condensing devices are connected with the other end of the connecting pipe (4) and the lower part of the filter bucket (5), each multi-stage condensing device comprises a primary condensing pipe (6), a secondary condensing pipe (7), a fan (8), a first condensing tank (9) and a second condensing tank (10), the first-stage condensation pipe (6) is arranged in the first condensation tank (9), the top end of the second-stage condensation pipe (7) is connected with the bottom end of the first-stage condensation pipe (6), the second-stage condensation pipe (7) is arranged in the second condensation tank (10), the fans (8) are symmetrically arranged at two sides of the first condensation tank (9), the outside of the second condensation tank (10) is provided with a barrel body (11), the second-stage condensation pipe (7) arranged below the filter bucket (5) penetrates through the barrel body (11) and the second condensation tank (10) to be connected with a filter device, the outside of the barrel body (11) is provided with a reflux device, the distillation tower (1) both sides all are equipped with collecting box (12), filter equipment bottom and another department second grade condenser pipe (7) below are connected through connecting pipe (4) and two collecting boxes (12) respectively, connecting pipe (4) department that tower column (3) top and tower column (3) side are connected all is equipped with governing valve (13).

2. A distilled spirit condenser according to claim 1, wherein: the filter hopper (5) is internally provided with a filter screen (14), a plurality of filter screens (14) are uniformly arranged in the filter hopper (5), and a plurality of filter screens (14) are paved with filter papers (15).

3. A distilled spirit condenser according to claim 1, wherein: the filtering device comprises a filtering tank (16), an activated carbon filter (17) and a sand filter (18), wherein the activated carbon filter (17) is arranged at the top end inside the filtering tank (16), and the sand filter (18) is arranged inside the filtering tank (16) and below the activated carbon filter (17).

4. A distilled spirit condenser according to claim 1, wherein: the reflux device comprises a reflux pump (19), a pipeline (20) and a water storage bin (21), wherein the water storage bin (21) is arranged at the top end of the first condensing tank (9), the reflux pump (19) is arranged at the outer side of the barrel body (11), the input end of the reflux pump (19) penetrates through the barrel body (11) through the pipeline (20) to be connected with the second condensing tank (10), and the output end of the reflux pump (19) is connected with the water storage bin (21) through the pipeline (20).

5. The distilled spirit condenser according to claim 4, wherein: the bottom end of the water storage bin (21) is provided with a spray header (22), and a plurality of spray headers (22) are uniformly arranged at the bottom end of the water storage bin (21).

6. A distilled spirit condenser according to claim 1, wherein: the inner wall of the first condensation tank (9) is provided with a water baffle (23), and the water baffle (23) is arranged at a place opposite to the input end of the fan (8).

7. A distilled spirit condenser according to claim 1, wherein: an exhaust pipe (24) is arranged at one side of the bottom end of the secondary condensation pipe (7), and the exhaust pipe (24) penetrates through the second condensation tank (10) and extends out of the barrel body (11).