CN220324736U - Wire harness assembly, charging socket and vehicle - Google Patents

Wire harness assembly, charging socket and vehicle Download PDF

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Publication number
CN220324736U
CN220324736U CN202321879511.6U CN202321879511U CN220324736U CN 220324736 U CN220324736 U CN 220324736U CN 202321879511 U CN202321879511 U CN 202321879511U CN 220324736 U CN220324736 U CN 220324736U
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China
Prior art keywords
flat cable
section
conductor
wire harness
harness assembly
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Active
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CN202321879511.6U
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Chinese (zh)
Inventor
郑鲁
秦冲
潘东洋
康海东
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BYD Co Ltd
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BYD Co Ltd
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Priority to CN202321879511.6U priority Critical patent/CN220324736U/en
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Abstract

The embodiment of the application provides a wire harness assembly, a charging socket and a vehicle. The wire harness assembly is applied to a charging socket, and comprises a flat cable and a connecting terminal, wherein one end of the flat cable is welded with the connecting terminal; the flat cable comprises at least two conductors, and the at least two conductors are arranged at intervals in the width direction of the flat cable; the conductor is bent in the thickness direction of the flat cable to form a deformation section and a connection section, and the deformation section is connected with the connection section; the projection length of the deformation section on the end face of the flat cable is smaller than or equal to one half of the thickness dimension of the conductor, wherein the thickness dimension of the conductor is the dimension in the thickness direction of the flat cable; the connecting section extends in the length direction of the flat cable, and the connecting section is welded with the connecting terminal.

Description

Wire harness assembly, charging socket and vehicle
Technical Field
The embodiment of the application relates to the technical field of vehicle charging, and more particularly relates to a wire harness assembly, a charging socket and a vehicle.
Background
With the continuous strictness of energy conservation and emission regulations, new energy automobiles are continuously being introduced. The tail of the existing charging socket for charging the electric automobile is provided with a plurality of cables, and the risk of cable breakage occurs easily when the cables are welded with the terminals of the charging socket.
Disclosure of Invention
An object of the present application is to provide a wire harness assembly, a charging socket, and a new technical solution for a vehicle. In a first aspect, the present application provides a wire harness assembly. The wire harness assembly is applied to a charging socket, and comprises a flat cable and a connecting terminal, wherein one end of the flat cable is welded with the connecting terminal;
the flat cable comprises at least two conductors, and the at least two conductors are arranged at intervals in the width direction of the flat cable;
the conductor is bent in the thickness direction of the flat cable to form a deformation section and a connection section, and the deformation section is connected with the connection section;
the projection length of the deformation section on the end face of the flat cable is smaller than or equal to one half thickness dimension of the conductor; wherein the thickness dimension of the conductor is a dimension in the thickness direction of the flat cable;
the connecting section extends in the length direction of the flat cable, and the connecting section is welded with the connecting terminal.
Alternatively, the flat cable and the connection terminals are opposed to each other along a length direction of the flat cable, and the connection terminals are located at a center position in a thickness direction of the flat cable.
Optionally, the connection section has a side surface, and the side surface of the connection section is welded with the connection terminal.
Optionally, the deformation section is a linear conductor, and a length dimension of the deformation section in a thickness direction of the flat cable is less than or equal to a half thickness dimension of the conductor.
Optionally, the conductor is in the thickness direction of flat cable is buckled and is formed the body section, the one end of deformation section with the body section is connected, the other end of deformation section with the linkage segment is connected, wherein the contained angle that forms between the body section with deformation section is the obtuse angle, and the contained angle that forms between deformation section with the linkage segment is the obtuse angle.
Optionally, the connection terminal has a housing body, the housing body has a housing cavity, and a torsion spring is disposed in the housing cavity.
Alternatively, the conductor has a thickness dimension in the thickness direction of the flat cable of 5mm to 10mm.
In a second aspect, the present application provides a charging receptacle. The charging receptacle includes the wire harness assembly of the first aspect.
Optionally, the charging socket includes two wire harness assemblies including a first wire harness assembly having a first flat cable and a second wire harness assembly having a second flat cable,
wherein the large face in the side face of the first flat cable is opposed to the large face in the side face of the second flat cable.
Optionally, the charging socket further comprises a charging socket housing and a tail cap assembly, the charging socket housing defining a receiving cavity;
the tail cover component is arranged at one opening end of the accommodating cavity and is connected with the charging seat shell in a matching way;
the tail cap subassembly is provided with the installation department, the cross section of installation department is flat structure, the pencil subassembly pass the installation department be fixed in the tail cap subassembly and place in the accommodation chamber of charging seat casing.
Optionally, the tail cover assembly comprises a tail cover, a pressing plate and a first sealing ring, wherein the tail cover is buckled with the pressing plate, and the first sealing ring is positioned between the tail cover and the pressing plate;
the mounting part comprises a first mounting part and a second mounting part which are matched with each other, the first mounting part is located on the tail cover, the second mounting part is located on the pressing plate, the first sealing ring is provided with a through hole, the through hole corresponds to the first mounting part and the second mounting part respectively, and the shape of the through hole is flat.
In a third aspect, the present application provides a vehicle. The vehicle includes the charging receptacle of the second aspect.
According to an embodiment of the present application, there is provided a wire harness assembly including a flat cable and a connection terminal. Because the cable of the wire harness assembly is a flat cable, when the flat cable and the connecting terminal are welded together through the welding head, the deformation degree of the conductor of the flat cable in the thickness direction of the flat cable is small, and the wire breakage phenomenon of the conductor of the flat cable is not easy to occur.
Other features of the present specification and its advantages will become apparent from the following detailed description of exemplary embodiments thereof, which proceeds with reference to the accompanying drawings.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the specification and together with the description, serve to explain the principles of the specification.
Fig. 1 is a view showing a structure of a wire harness assembly provided in an embodiment of the present application.
Fig. 2 is a diagram illustrating a bent structure of a conductor according to an embodiment of the present application.
Fig. 3 is an end view schematically showing a flat cable according to an embodiment of the present application.
Fig. 4 is a block diagram of a charging socket according to an embodiment of the present application.
Fig. 5 is an exploded view of a charging socket according to an embodiment of the present application.
Fig. 6 is an exploded view of a charging socket according to an embodiment of the present application.
Fig. 7 is a partial structural sectional view of a charging socket according to an embodiment of the present application.
Reference numerals illustrate:
1. a flat cable; 11. an end face; 12. a conductor; 121. a deformation section; 122. a connection section; 123. a body section;
2. a connection terminal; 21. a housing body; 22. a torsion spring;
3. a charging stand housing;
4. a tail cap assembly; 41. a tail cover; 411. a first mounting portion; 42. a pressing plate; 43. a first seal ring; 431. a through hole;
5. a blanking cover; 51. a sealing ring of the blanking cover;
6. a second seal ring;
7. a charging port panel.
Detailed Description
Various exemplary embodiments of the present application will now be described in detail with reference to the accompanying drawings. It should be noted that: the relative arrangement of the components and steps, numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present application unless it is specifically stated otherwise.
The following description of at least one exemplary embodiment is merely exemplary in nature and is in no way intended to limit the application, its application, or uses.
Techniques and equipment known to those of ordinary skill in the relevant art may not be discussed in detail, but should be considered part of the specification where appropriate.
In all examples shown and discussed herein, any specific values should be construed as merely illustrative, and not a limitation. Thus, other examples of exemplary embodiments may have different values.
It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further discussion thereof is necessary in subsequent figures.
The embodiment of the application provides a wire harness assembly. The harness assembly is applied to the charging socket, and the risk that a cable of the charging socket is easy to break is reduced.
Referring to fig. 1 to 3, a wire harness assembly includes a flat cable 1 and a connection terminal 2, one end of the flat cable 1 being soldered to the connection terminal 2;
the flat cable 1 includes at least two conductors 12, and at least two of the conductors 12 are arranged at a distance from each other in the width direction of the flat cable 1.
The conductor 12 is bent in the thickness direction of the flat cable 1 to form a deformed section 121 and a connection section 122, and the deformed section 121 and the connection section 122 are connected.
The projected length of the deformed segment 121 on the end face 11 of the flat cable 1 is less than or equal to one half thickness dimension of the conductor 12. Wherein the thickness dimension of the conductor 12 is a dimension in the thickness direction of the flat cable 1;
the connection section 122 extends in the longitudinal direction of the flat cable 1, and the connection section 122 is soldered to the connection terminal 2.
In the embodiment of the present application, the wire harness assembly includes the flat cable 1 and the connection terminal 2. When the flat cable 1 is soldered to the connection terminal 2 (see fig. 1, a, which shows the soldering position of both), the conductors 12 of the flat cable 1 deform under the pressing force of the soldering head. After the conductors 12 of the flat cable 1 are deformed, the flat cable 1 contacts the connection terminals 2 and the two are soldered together by a soldering head. Since the cable of the wire harness assembly is the flat cable 1 (the structure of the cable is a flat structure, specifically, the dimension in the width direction of the cable is larger than the dimension in the thickness direction of the cable), when the flat cable 1 and the connection terminal 2 are welded together by the welding head, the conductor 12 of the flat cable 1 is deformed to a small extent in the thickness direction of the flat cable 1, and the conductor 12 of the flat cable 1 is less likely to undergo a wire breakage phenomenon.
When the flat cable 1 is soldered to the connection terminal 2, the conductor 12 of the flat cable 1 is bent in the thickness direction of the flat cable 1 under the pressing force of the soldering head to form the deformed section 121 and the connection section 122, and the deformed section 121 and the connection section 122 are connected. For example, the soldering tip presses the conductor 12 at the junction of the deformed section 121 and the connection section 122, and the conductor 12 is bent in the thickness direction of the flat cable 1 to form the deformed section 121 and the connection section 122.
The deformation section 121 formed by bending the conductor 12 in the thickness direction of the flat cable 1 characterizes the deformation of the flat cable 1, and the projection length of the deformation section 121 on the end face 11 of the flat cable 1 characterizes the deformation degree of the deformation of the flat cable 1, wherein the deformation degree can be understood as the height difference formed by bending the conductor 12.
Wherein "the end face 11 of the flat cable 1" can be understood as: exposing the surface of the conductor 12 of the flat cable 1; it can also be understood that: at the surface of the end of the flat cable 1. Wherein the flat cable 1 has two ends, wherein one end of the flat cable 1 exposes the conductor 12, the conductor 12 is connected with the connection terminal 2, and the other end of the flat cable 1 is connected with a battery pack in a vehicle.
Wherein when the flat cable 1 is welded with the connection terminal 2, the conductor 12 of the flat cable 1 is deformed, and wherein the projection length of the deformed section 121 on the end face 11 of the flat cable 1 is less than or equal to one half of the thickness dimension of the conductor 12, the deformation degree of the conductor 12 of the flat cable 1 is smaller, and the risk of breakage of the flat cable 1 is reduced.
Specifically, in the prior art, the cable of the charging socket is a round cable, a conductor is arranged in the round cable, and the diameter of the conductor in the round cable is larger, generally about 17 mm. When the conductor in the circular cable is welded with the connecting terminal, the conductor in the circular cable is larger in deformation under the action of the pressing force of the welding head, and the conductor is easy to break. For example, in the length direction of the round cable, the round cable and the connection terminal are opposite, the welding position of the round cable and the connection terminal is at the center line of the round cable, and at this time, the deformation of the conductor of the round cable is half the conductor diameter of the round cable, that is, the deformation degree of the conductor of the round cable in the radial direction of the round cable is 8.5mm.
In the embodiment of the present application, the cable of the charging socket is designed as the flat cable 1, wherein the flat cable 1 includes at least two conductors 12, and the at least two conductors 12 are disposed apart in the width direction of the flat cable 1. That is, the flat cable 1 has at least two conductors 12 without affecting the current-carrying capacity of the cable of the charging socket, so that the flat cable 1 has the same current-carrying capacity as the round cable, even the flat cable 1 has a larger current-carrying capacity with respect to the round cable.
The dimension of the conductor 12 of the flat cable 1 in the thickness direction of the flat cable 1 is smaller than the diameter dimension of the conductor of the round cable, and when the flat cable 1 is welded with the connection terminal 2, the deformation degree of the conductor 12 of the flat cable 1 in the thickness direction of the flat cable 1 is small, so that the risk of breakage of the flat cable 1 is reduced. For example, the dimension of the conductor 12 of the flat cable 1 in the thickness direction of the flat cable 1 is 9mm, and the degree of deformation of the conductor 12 of the flat cable 1 in the thickness direction of the flat cable 1 is 4.5mm. It follows that the degree of deformation of the conductors 12 of the flat cable 1 in the thickness direction of the flat cable 1 is smaller than the degree of deformation of the conductors 12 of the round cable in the radial direction of the round cable, and therefore the flat cable 1 reduces the risk of breakage of the flat cable 1 when soldered to the connection terminal 2.
Therefore, in the embodiment of the present application, the harness assembly applied to the charging socket includes the flat cable 1 and the connection terminal 2, and the risk of breakage of the flat cable 1 is reduced when the flat cable 1 is soldered to the connection terminal 2.
In addition, the cable of the harness assembly is the flat cable 1, and in the condition that the total number of the cores of the conductors 12 of the flat cable 1 is the same as that of the round cable, the flat cable 1 has better heat dissipation than the round cable. The flat wire cable heat dissipation capacity is strong, has bigger current bearing capacity, lower inductance and faster current transmission speed, and wire harness assembly is applied to the charging socket, and the charging socket is better for vehicle battery package charging effect.
In one embodiment, referring to fig. 1, the flat cable 1 and the connection terminals 2 are opposed to each other along the length direction of the flat cable 1, and the connection terminals 2 are located at the center position in the thickness direction of the flat cable 1.
Specifically, when the flat cable 1 is soldered to the connection terminal 2, the positional relationship between the flat cable 1 and the connection terminal 2 is: in the length direction of the flat cable 1, the flat cable 1 and the connection terminals 2 are arranged opposite to each other, and the risk of breakage of the flat cable 1 is reduced. For example, in the thickness direction of the flat cable 1, the connection terminal 2 is located at the center of the thickness direction of the flat cable 1, and when the flat cable 1 is soldered to the connection terminal 2, the deformation degree of the conductor 12 of the flat cable 1 is small, and the risk of breakage of the conductor 12 is reduced.
In one embodiment, referring to fig. 2, the connection section 122 has a side surface, and the side surface of the connection section 122 is welded to the connection terminal 2.
In this embodiment, after the conductors 12 of the flat cable 1 are bent in the thickness direction of the flat cable 1 to form the connection sections 122, the connection sections 122 are soldered to the connection terminals 2. Specifically, the side of the connection section 122 is welded with the connection terminal 2, increasing the contact area of the connection section 122 and the connection terminal 2, and improving the connection strength of the connection section 122 and the connection terminal 2.
Where "the side of the connecting section 122" can be understood as: the surfaces in the circumferential direction of the connection section 122 are both side surfaces of the connection section 122. I.e. the connecting section 122 comprises an end surface (the surface at the end of the connecting section 122) and a side surface, the surface of the end face 11 of the connecting section 122 being removed, the remaining surfaces being the side surfaces of the connecting section 122.
In one embodiment, the deformed section 121 is a linear conductor 12, and a length dimension of the deformed section 121 in the thickness direction of the flat cable 1 is less than or equal to one half of the thickness dimension of the conductor 12.
In this embodiment, the deformed segment 121 is a linear conductor 12, and the projected length of the deformed segment 121 on the end face 11 of the flat cable 1 coincides with the length dimension of the deformed segment 121 in the thickness direction of the flat cable 1. When the flat cable 1 and the connection terminal 2 are soldered together, the length dimension of the deformed segment 121 is less than or equal to one-half the thickness dimension of the conductor 12, reducing the risk of breakage of the conductor 12. For example, the length dimension of the deformed segment 121 formed by bending the conductor 12 near the center line of the flat cable 1 (the center line is the center line in the thickness direction of the flat cable 1) is smaller than one half of the thickness dimension of the conductor 12; the length dimension of the deformed segment 121 formed by bending the conductor 12 at the position farthest from the center line of the flat cable 1 (the center line is the center line in the thickness direction of the flat cable 1) is equal to the thickness dimension of one half of the conductor 12.
For example, after the conductor 12 is bent in the thickness direction of the flat cable 1, the conductor 12 is divided into three parts including a body section 123, a deformed section 121 and a connecting section 122, wherein one end of the deformed section 121 is connected with the body section 123, the other end of the deformed section 121 is connected with the connecting section 122, wherein an included angle formed between the body section 123 and the deformed section 121 is 90 °, and an included angle formed between the deformed section 121 and the connecting end is 90 °. In this embodiment, after the flat cable 1 is bent, the degree of deformation of the flat cable 1 is small, that is, the height difference formed between the body section 123 and the connection section 122 is small, and the risk of breakage of the conductor 12 is reduced.
In one embodiment, referring to fig. 2, the conductor 12 is bent in the thickness direction of the flat cable 1 to form a body section 123, one end of the deformation section 121 is connected to the body section 123, the other end of the deformation section 121 is connected to the connection section 122, wherein an included angle formed between the body section 123 and the deformation section 121 is an obtuse angle, and an included angle formed between the deformation section 121 and the connection section 122 is an obtuse angle.
Specifically, after the conductor 12 is bent in the thickness direction of the flat cable 1, the conductor 12 is divided into three parts, the three parts include a body section 123, a deformed section 121 and a connecting section 122, wherein one end of the deformed section 121 is connected with the body section 123, the other end of the deformed section 121 is connected with the connecting section 122, an included angle formed between the body section 123 and the deformed section 121 is an obtuse angle, and an included angle formed between the deformed section 121 and the connecting section 122 is an obtuse angle. In this embodiment, the included angle formed between the body section 123 and the deformed section 121, and the included angle formed between the deformed section 121 and the connecting section 122 are defined, further reducing the risk of breakage of the conductor 12. In this embodiment, after the flat cable 1 is bent, the degree of deformation of the flat cable 1 is small, that is, the height difference formed between the body section 123 and the connection section 122 is small, and the risk of breakage of the conductor 12 is reduced.
For example, the flat cable 1 is deformed by the pressing force of the welding head, wherein the deformed section 121 is the inclined conductor 12, specifically, the deformed section 121 is the conductor 12 inclined toward the direction away from the end face 11 of the flat cable 1.
In one embodiment, referring to fig. 1 and 7, the connection terminal 2 has a housing body 21, the housing body 21 having a receiving cavity in which a torsion spring 22 is disposed.
In this embodiment, the reed of the connection terminal 2 is the torsion spring 22, wherein the torsion spring 22 has small resistance, high precision, and good stability, and is convenient for the connection terminal 2 to connect with external equipment.
In one embodiment, the conductor 12 has a thickness dimension in the thickness direction of the flat cable 1 of 5mm to 10mm.
In this embodiment, the thickness dimension of the conductor 12 is defined, avoiding the risk of breakage of the conductor 12 of the flat cable 1.
In an alternative embodiment, the end face 11 of the conductor 12 is rounded. Referring to fig. 3, the flat cable 1 has three conductors 12, and the three conductors 12 are spaced apart and arranged in parallel. When three conductors 12 are connected to the connection terminal 2, the risk of breakage of the three conductors 12 is reduced. Wherein the end face 11 defining the conductor 12 is rounded in shape, so that the welding head exerts a force on the conductor 12 to weld the conductor 12 and the connection terminal 2.
Wherein the end face 11 of the conductor 12 is circular, and the projection length of the deformed section 121 on the end face 11 of the flat cable 1 is smaller than or equal to the radius of the conductor 12. Or the end face of the conductor 12 is in a flat structure, and the projection length of the deformation section 121 on the end face 11 of the flat cable 1 is less than or equal to one half thickness dimension of the conductor 12.
In an alternative embodiment, the connection terminal 2 has a connection portion having a relatively large surface compared to other surfaces therein. In this embodiment, when the flat cable 1 is soldered to the connection terminal 2, the connection section 122 of the flat cable 1 is soldered to the connection terminal 2 with a relatively large surface, increasing the contact area between the flat cable 1 and the connection terminal 2, and improving the soldering strength therebetween.
In an alternative embodiment, the flat cable 1 comprises at least two conductors 12, the at least two conductors 12 being arranged in parallel.
The embodiment of the application also provides a charging socket. Referring to fig. 4-7, the charging receptacle includes the wire harness assembly described above.
In an embodiment of the present application, a charging socket is provided. The wire harness assembly is applied to the charging socket, so that the cable breakage risk of the charging socket is avoided, and the service life of the charging socket is prolonged.
In addition, the flat cable 1 is applied to a charging socket, and the flat cable 1 has the characteristics of strong heat dissipation capacity, large current bearing capacity, lower inductance and faster current transmission speed, and can effectively reduce the space occupation ratio of the cable in the vehicle charging socket, so that the wiring space is optimized, and the lightweight design is facilitated.
In one embodiment, referring to fig. 4-7, the charging receptacle includes two of the wire harness assemblies, including a first wire harness assembly and a second wire harness assembly; wherein the first harness assembly has a first flat cable, the second harness assembly has a second flat cable,
the large face of the side face of the first flat cable is opposed to the large face of the side face of the second flat cable.
In this embodiment, the charging receptacle includes the first harness assembly and the second harness assembly, wherein the large face of the first flat cable in the first harness assembly and the large face of the second flat cable in the second harness assembly are disposed opposite to each other, so that the charging receptacle is more compact in structure.
In an alternative embodiment, the connection terminal 2 is a dc terminal.
In one embodiment, referring to fig. 4-7, the charging receptacle further comprises a charging receptacle housing 3 and a tail cap assembly 4, the charging receptacle housing 3 defining a receiving cavity;
the tail cap assembly 4 is arranged at one opening end of the accommodating cavity and is connected with the charging seat shell 3 in a matching way;
the tail cap assembly 4 is provided with a mounting portion, the cross section of the mounting portion is of a flat structure, and the wire harness assembly penetrates through the mounting portion to be fixed to the tail cap assembly 4 and is placed in the accommodating cavity of the charging seat shell 3.
In this embodiment, the charging receptacle includes the tail cap assembly 4, wherein the mounting portion of the tail cap assembly 4 is mated with the structure of the harness assembly, so that the charging receptacle is compact in structure.
In an alternative embodiment, the charging socket further comprises a second sealing ring 6, wherein the second sealing ring 6 is located between the charging socket housing 3 and the tail cap assembly 4 to perform a sealing function. The second sealing ring 6 is matched with the cavity of the charging seat shell 3 to realize radial sealing, and is sealed with the end face of the tail cover assembly 4 to realize the sealing of the charging seat shell 3 and the tail assembly. The front end of the connecting terminal 2 is sealed through the cooperation of the blanking cover 5, the blanking cover sealing ring 51 and the inner wall of the charging seat shell 3, so that the risks that the insulating failure of internal parts is caused by water inflow of the connecting terminal 2 when the charging gun is not plugged in place are avoided.
In one embodiment, referring to fig. 5, the tail cap assembly 4 includes a tail cap 41, a pressure plate 42, and a first seal ring 43, the tail cap 41 and the pressure plate 42 are buckled, and the first seal ring 43 is located between the tail cap 41 and the pressure plate 42;
the mounting portion includes a first mounting portion 411 and a second mounting portion that are mutually matched, the first mounting portion 411 is located at the tail cover 41, the second mounting portion is located at the pressing plate 42, the first sealing ring 43 is provided with a through hole 431, the through hole 431 corresponds to the first mounting portion 411 and the second mounting portion, and the through hole 431 is flat.
In this embodiment, the through hole 431 formed in the first sealing ring 43 is flat in cooperation with the structure of the wire harness assembly, and the wire harness assembly sequentially passes through the first mounting portion 411, the through hole 431 and the second mounting portion to be fixed to the tail cap assembly 4, so that the charging socket structure is more compact.
In one embodiment, the charging socket further comprises a charging port panel 7 and a plug cover 5, the charging port housing 3 is arranged on the charging port panel 7 (for example, the charging port housing 3 is riveted on the charging port panel 7 through bolts), wherein the plug cover 5 is movably connected with the charging port housing 3, and when no charging is needed, the plug cover 5 is connected with the charging port housing 3, so that the charging port housing 3 is dustproof and waterproof.
In one embodiment, a plug seal ring 51 is arranged between the plug 5 and the charging seat shell 3, and the plug seal ring 51 and the plug 5 are matched with a cavity of the charging seat shell 3 to realize end face sealing and radial sealing. Wherein the relevant dimensions of the charging stand housing 3 meet the requirements of GB/T20234.3-2015 connection device for electric automobile conduction charging part 3: direct current charging interface requirements; the main external dimension and the matching dimension of the main panel flange of the charging seat shell 3 can be changed along with the update iteration of GB/T standardization so as to meet the matching with the vehicle plug.
The embodiment of the application also provides a vehicle. The vehicle comprises the charging socket. For example, the vehicle may be an electric vehicle or a hybrid vehicle.
While certain specific embodiments of the utility model have been described in detail by way of example, it will be appreciated by those skilled in the art that the above examples are for illustration only and are not intended to limit the scope of the utility model. It will be appreciated by those skilled in the art that modifications may be made to the above embodiments without departing from the scope and spirit of the utility model. The scope of the utility model is defined by the appended claims.

Claims (12)

1. A wire harness assembly, characterized in that the wire harness assembly is applied to a charging socket, the wire harness assembly comprising a flat cable (1) and a connection terminal (2), one end of the flat cable (1) being welded with the connection terminal (2);
the flat cable (1) includes at least two conductors (12), at least two of the conductors (12) being arranged at a distance from each other in a width direction of the flat cable (1);
the conductor (12) is bent in the thickness direction of the flat cable (1) to form a deformed section (121) and a connecting section (122), and the deformed section (121) and the connecting section (122) are connected;
the projection length of the deformation section (121) on the end face (11) of the flat cable (1) is smaller than or equal to one half thickness dimension of the conductor (12); wherein the thickness dimension of the conductor (12) is a dimension in the thickness direction of the flat cable (1);
the connection section (122) extends in the longitudinal direction of the flat cable (1), and the connection section (122) is welded to the connection terminal (2).
2. The wire harness assembly according to claim 1, wherein the flat cable (1) and the connection terminal (2) are opposed in a longitudinal direction of the flat cable (1), and the connection terminal (2) is located at a center position in a thickness direction of the flat cable (1).
3. The wire harness assembly according to claim 1, wherein the connection section (122) has a side face, the side face of the connection section (122) being welded with the connection terminal (2).
4. The wire harness assembly according to claim 1, wherein the deformed section (121) is a linear conductor (12), and a length dimension of the deformed section (121) in a thickness direction of the flat cable (1) is less than or equal to a half thickness dimension of the conductor (12).
5. The wire harness assembly according to claim 1, wherein the conductor (12) is bent in a thickness direction of the flat cable (1) to form a body section (123), one end of the deformed section (121) is connected to the body section (123), the other end of the deformed section (121) is connected to the connecting section (122), wherein an included angle formed between the body section (123) and the deformed section (121) is an obtuse angle, and an included angle formed between the deformed section (121) and the connecting section (122) is an obtuse angle.
6. The wire harness assembly according to claim 1, wherein the connection terminal (2) has a housing body (21), the housing body (21) having a housing cavity in which a torsion spring (22) is provided.
7. The wire harness assembly according to claim 1, wherein a thickness dimension of the conductor (12) in a thickness direction of the flat cable (1) is 5mm to 10mm.
8. A charging socket comprising the wire harness assembly of any one of claims 1-7.
9. The charging socket according to claim 8, wherein the charging socket comprises two wire harness assemblies including a first wire harness assembly having a first flat cable (1) and a second wire harness assembly having a second flat cable (1),
wherein the large face in the side face of the first flat cable (1) is opposed to the large face in the side face of the second flat cable (1).
10. The charging socket of claim 8, further comprising a charging socket housing (3) and a tail cap assembly (4), the charging socket housing (3) defining a receiving cavity;
the tail cover assembly (4) is arranged at one opening end of the accommodating cavity and is connected with the charging seat shell (3) in a matching way;
the tail cap subassembly (4) is provided with the installation department, the cross section of installation department is flat structure, the pencil subassembly pass the installation department be fixed in tail cap subassembly (4) and arrange in the holding intracavity of charging seat casing (3).
11. The charging socket according to claim 10, wherein the tail cap assembly (4) comprises a tail cap (41), a pressure plate (42) and a first sealing ring (43), the tail cap (41) and the pressure plate (42) are buckled, and the first sealing ring (43) is located between the tail cap (41) and the pressure plate (42);
the mounting part comprises a first mounting part (411) and a second mounting part which are matched with each other, the first mounting part (411) is located on the tail cover (41), the second mounting part is located on the pressing plate (42), the first sealing ring (43) is provided with a through hole (431), the through hole (431) corresponds to the first mounting part (411) and the second mounting part respectively, and the through hole (431) is flat.
12. A vehicle comprising a charging socket according to any one of claims 8-11.
CN202321879511.6U 2023-07-17 2023-07-17 Wire harness assembly, charging socket and vehicle Active CN220324736U (en)

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Application Number Priority Date Filing Date Title
CN202321879511.6U CN220324736U (en) 2023-07-17 2023-07-17 Wire harness assembly, charging socket and vehicle

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