CN220318172U - Mesh sheet heat setting and folding integrated machine - Google Patents
Mesh sheet heat setting and folding integrated machine Download PDFInfo
- Publication number
- CN220318172U CN220318172U CN202321658647.4U CN202321658647U CN220318172U CN 220318172 U CN220318172 U CN 220318172U CN 202321658647 U CN202321658647 U CN 202321658647U CN 220318172 U CN220318172 U CN 220318172U
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- China
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- traction
- folding
- frame
- net
- mesh
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- 238000009998 heat setting Methods 0.000 title claims abstract description 15
- 238000007493 shaping process Methods 0.000 claims abstract description 38
- 230000005540 biological transmission Effects 0.000 claims description 14
- 239000003638 chemical reducing agent Substances 0.000 claims description 14
- 238000000034 method Methods 0.000 abstract description 6
- 238000003825 pressing Methods 0.000 description 5
- 230000006835 compression Effects 0.000 description 4
- 238000007906 compression Methods 0.000 description 4
- 238000009954 braiding Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 238000009940 knitting Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/80—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in fisheries management
- Y02A40/81—Aquaculture, e.g. of fish
Landscapes
- Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)
Abstract
The utility model provides a mesh heat setting and folding integrated machine which comprises a mesh conveying device, a first traction device, a setting box device, a second mesh traction device and a mesh folding device which are connected in sequence; according to the utility model, the shaping box and the net piece folding device are arranged in the same machine, so that the combination of net piece shaping and folding processes is realized, the working efficiency is improved, and the flow is simplified; meanwhile, the first traction device and the second traction device are arranged, so that the speed of the net piece to be towed can be ensured to be stable and reliable.
Description
Technical Field
The utility model relates to a mesh heat setting and folding integrated machine, and belongs to the technical field of textile equipment.
Background
The net sheet is a net sheet-shaped object woven by various chemical fiber materials through processes such as braiding, weaving and the like, is used for fishery cultivation, fishery fishing and various protective articles, and is generally produced through a series of processes such as braiding, shaping, folding and packaging and the like.
During/after the knitting forming process, the mesh needs to be subjected to heat setting treatment so as to stabilize and firmly fix the basic structure of the yarn at high temperature and avoid phenomena of shrinkage, wrinkling and the like of the mesh in later combination, and equipment commonly used for heat setting of the mesh is a mesh setting machine.
However, the existing net shaping machine is a general shaping machine, on one hand, the net shaping is poor due to the adoption of a whole set of traction device, and on the other hand, the general shaping machine cannot be used with folding equipment online, so that the net shaping is required to be further folded, the procedure is complicated, and the production efficiency and quality are seriously affected.
Disclosure of Invention
In order to solve the problems, the utility model provides a mesh heat setting and folding integrated machine, which comprises a mesh feeding device, a first traction device, a setting box device, a second traction device and a mesh folding device which are connected in sequence;
the net conveying device comprises a net conveying frame, a rotating wheel and a fixed rod, wherein the net conveying frame is a cube frame, and the rotating wheel and the fixed rods which are distributed in parallel are arranged on the net conveying frame; the rotating wheel is preferably a round shaft-shaped wheel for passing through the net sheet, and the fixed rod is used for folding the net sheet and limiting;
the first traction device is a transmission component capable of traction net piece transmission and comprises a plurality of traction wheels and a plurality of traction pinch rollers; it should be appreciated that the traction sheave is pressed over the traction sheave;
the shaping box device comprises a shaping box and a plurality of passing wheels arranged on two sides of the shaping box; the two sides can be the two sides inside or outside the shaping box;
it should be understood that the traction wheel, traction pinch roller and passing wheel are all round shaft wheels for passing or compacting the mesh; the transmission component can be a transmission mechanism formed by gears or chain wheels;
the second traction device has the same structure as the first traction device;
the net piece folding device comprises a folding frame, wherein the folding frame is a three-dimensional frame formed by two parallel inverted L-shaped frames and comprises a long frame and a top frame, one part of the top frame is connected with the long frame, and the other part of the top frame is hinged with a folding net frame with the length smaller than that of the long frame; the long frame of the folding frame is provided with an upper chain wheel shaft, a lower chain wheel shaft and a crank shaft which are parallel, the same ends of the upper chain wheel shaft and the lower chain wheel shaft are provided with transmission gears and are in meshed connection, the upper chain wheel shaft is provided with a net-collecting driving chain wheel, and the lower chain wheel shaft is provided with a folding driving chain wheel; the top edge frame of the folding frame is provided with a net collecting wheel and a net collecting pinch roller which are fixed by a shaft and a bearing seat, the net collecting pinch roller is arranged above the net collecting wheel, the net collecting wheel is also provided with a coaxial net collecting driven sprocket, and the net collecting driven sprocket is connected with the net collecting driving sprocket by a chain; the folding driven sprocket is installed to the crankshaft one end and with folding driving sprocket is connected by the chain, the crank is installed to the crankshaft other end, the crank is connected by the connecting rod folding frame's folding rack just can drive folding rack swing.
It should be understood that the long frame is formed by connecting two long right-angle sides of the inverted L shape, the top frame is formed by connecting two short right-angle sides of the inverted L shape, and the grid is formed by connecting two frame sides with the length smaller than that of the long right-angle sides; the sprocket shaft means a shaft for mounting a sprocket, and the crank shaft means a shaft for mounting a crank; the net collecting driving chain wheel is a chain wheel for driving a net collecting driven chain wheel to collect a net, and the folding driving chain wheel is a chain wheel for driving a folding driven chain wheel to fold a net sheet; the net collecting pinch roller is arranged above the net collecting wheel.
It will be appreciated that the utility model is placed on the ground, with "upper" referring to a direction away from the ground and "lower" referring to a direction towards the ground.
In one embodiment of the present utility model, the first traction device further includes a traction frame, two side plates installed above the traction frame, a traction motor and a traction speed reducer installed below the traction frame, the traction wheel and the traction pinch roller are both installed between the two side plates by a shaft and a bearing block, the traction pinch roller is above the traction wheel, the same end of each of the traction wheels is provided with a gear and is driven by a medium gear, and the other end of one of the traction wheels is provided with a traction driven sprocket and is connected with a speed reducer sprocket installed on the traction speed reducer by a chain; preferably, there are two traction wheels and three traction wheels.
In one embodiment of the present utility model, the shaping box is a square box body; three passing wheels are respectively arranged on two sides of the shaping box; the shaping box is also provided with a box cover.
In one embodiment of the utility model, the stacked net rack is further provided with a triangular prism-shaped limiting block.
The utility model has the beneficial effects that:
1. according to the utility model, the shaping box and the net piece folding device are arranged in the same machine, so that the combination of net piece shaping and folding processes is realized, the working efficiency is improved, and the flow is simplified.
2. The first traction device and the second traction device are arranged, so that the speed of the net sheet to be towed can be ensured to be stable and reliable.
3. The utility model is provided with the plurality of passing wheels in the shaping box, so that the length of the net sheet in the shaping box can be ensured to the greatest extent, and the net sheet shaping efficiency is high and the effect is good.
4. The first traction device and the second traction device can independently regulate speed to form differential operation, so that the mesh size of the mesh in the shaping process is regulated.
5. The utility model has compact structure, small occupied space and low cost.
Drawings
Fig. 1 is a three-dimensional view of an overall structure in one embodiment of the utility model.
Fig. 2 is a front view of an overall structure and a wire route according to an embodiment of the present utility model.
Fig. 3 is a schematic structural diagram of a web feeding device according to an embodiment of the present utility model.
Fig. 4 is a schematic front view of a first traction device according to an embodiment of the present utility model.
Fig. 5 is a schematic view showing a reverse structure of the first traction device according to an embodiment of the present utility model.
Fig. 6 is a schematic structural view of a setting tank device according to an embodiment of the present utility model.
Fig. 7 is a schematic structural view of a mesh folding device according to an embodiment of the present utility model.
In the figure, 1, a net feeding device; 101. delivering net rack; 102. a rotating wheel; 103. a stationary rod;
2. a first traction device; 201. a traction frame; 202. traction fixing side plates; 203. a traction wheel; 204. traction pinch rollers; 205. a traction wheel gear; 206. traction wheel intermediate gear; 207. traction pinch roller bearing seat; 208. a traction wheel bearing seat; 209. a pressing plate; 210. a compression screw; 211. a pressure spring; 212. traction driven sprocket; 213. a speed reducer sprocket; 214. a traction speed reducer; 215. a traction motor;
3. a shaping box device; 301. shaping a box body; 302. a shaping box cover; 303. setting and passing through a wheel; 304. a shaping box body passing wheel;
4. a mesh folding device; 401. folding the frame; 402. a shaft seat; 403. a lower sprocket shaft; 404. a transmission gear; 405. an upper sprocket shaft; 406. a net-collecting driving chain wheel; 407. folding the driving chain wheel; 408. folding the driven sprocket; 409. a crank shaft; 410. a crank; 411. a connecting rod; 412. stacking the net rack; 413. a net-collecting driven chain wheel; 414. collecting a net rack; 415. a net collecting wheel; 416. a net collecting pinch roller; 417. a net collecting wheel bearing seat; 418. a net-collecting pinch roller bearing seat; 419. a net-overlapping driving sprocket; 420. a long frame; 421. a top edge frame.
5. And a second traction device.
Detailed Description
Example 1
As shown in fig. 1, the utility model provides a mesh heat setting and folding integrated machine, which comprises a mesh feeding device 1, a first traction device 2, a setting box device 3, a second mesh traction device and a mesh folding device 4 which are connected in sequence.
As shown in fig. 3, the net feeding device comprises a net feeding frame 101, a rotating wheel 102 and a fixed rod 103, wherein the net feeding frame 101 is a cubic frame, and the rotating wheel 102 and a plurality of parallel fixed rods 103 are arranged on two sides of the net feeding frame 101.
As shown in fig. 4 and 5, the mesh traction device 2 includes a traction frame 201, a traction fixing side plate 202, a traction wheel 203, a traction pinch roller 204, a traction wheel gear 205, a traction wheel intermediate gear 206, a traction pinch roller bearing block 207, a traction wheel bearing block 208, a compression frame plate 209, a compression screw 210, a compression spring 211, a traction driven sprocket 212, a speed reducer sprocket 213, a traction speed reducer 214, and a traction motor 215; the two traction fixing side plates 202 and the traction speed reducer 214 are respectively fixed above and below the traction frame 201, and the three traction wheels 203 and the two traction pinch rollers 204 are respectively arranged between the two traction fixing side plates 202 through traction wheel bearing blocks 208 and traction pinch roller bearing blocks 207; the traction wheel gear 205 is arranged at one end of the traction wheel 203, and the mutual transmission of the three traction wheels is realized through the traction wheel intermediate gear 206 arranged on the traction fixing side plate 202; the pressing plate frame 209 is arranged on the traction fixing side plate 202, and the pressing screw 210 presses the traction pressing wheel 204 through the pressing spring 211; the traction motor 215 is fixed on the traction speed reducer 214, the speed reducer sprocket 213 is mounted on the traction speed reducer 214, and is driven by a chain with the traction driven sprocket 212 fixed on the traction wheel.
As shown in fig. 6, the shaping box device 3 includes a shaping box 301, a shaping box cover 302, a shaping upper passing wheel 303 and a shaping box passing wheel 304; the two wire passing wheels 303 of the shaping box body are respectively fixed at two ends of the shaping box body; the shaping box passing wheel 304 has four pieces, and is installed at two sides of the inner wall of the shaping box 301.
As shown in fig. 7, the mesh folding device 4 includes a folding frame 401, a shaft seat 402, a lower sprocket shaft 403, a transmission gear 404, an upper sprocket shaft 405, a net-folding driving sprocket 406, a folding driving sprocket 407, a folding driven sprocket 408, a crank shaft 409, a crank 410, a connecting rod 411, a net-folding frame 412, a net-folding driven sprocket 413, a net-folding frame 414, a net-folding wheel 415, a net-folding pinch roller 416, a net-folding wheel bearing seat 417, a net-folding pinch roller bearing seat 418, and a net-folding driving sprocket 419; the shaft seat 402 and the net rack 414 are fixed on the folding frame 401; the folding frame 401 is a three-dimensional frame formed by two parallel inverted L-shaped frames, and comprises a long frame and a top frame; one part of the top edge frame is connected with the long frame, and the other part is hinged with a grid stack 412 with the length smaller than that of the long frame; the upper chain wheel shaft 405, the lower chain wheel shaft 403 and the crank shaft 409 are connected to the shaft seat 402 through bearing seats, the shaft seat 402 is fixed on the long frame, and the same ends of the upper chain wheel shaft and the lower chain wheel shaft are respectively fixed with a transmission gear 404 and meshed with each other; one end of the lower chain wheel shaft 403 is connected with a net stacking driving chain wheel 419, one end of the upper chain wheel shaft 405 is connected with a net collecting driving chain wheel 406, and the net collecting driving chain wheel 406 is connected with a net collecting driven chain wheel 413 through a chain for transmission; a folding driving sprocket 407 fixed on the lower sprocket shaft 403 is connected with a folding driven sprocket 408 fixed on a crank shaft 409 through a chain for transmission; the crank 410 is fixed to both ends of the crank shaft 409; the connecting rod 411 has two ends fixed on the crank 410 through a joint bearing, and the other end fixed on the net stacking frame 412; the folding net rack 412 is fixed on the folding frame 401 and can swing along with the rotation of the crankshaft 409; the net collecting frame 414 is provided with two net collecting wheels 415 and net collecting pinch rollers 416 which are respectively arranged on the two net collecting frames 414 through a net collecting wheel bearing seat 417 and a net collecting pinch roller bearing seat 418, and the two net collecting frames 414 are fixed on the top edge frame; the grid stack 412 is also provided with triangular prism shaped limiting blocks.
As shown in fig. 2, in the moving route of the net sheet of the present utility model, after the net sheet enters from the rotating wheel 102 of the net feeding device 1, the net sheet sequentially passes through the first traction device 2, the shaping box device 3, the second traction device and the net sheet folding device 4, and reaches the ground for folding and collecting after being limited by the limiting block of the net sheet folding device 4.
While the utility model has been described with reference to the preferred embodiments, it is not limited thereto, and various changes and modifications can be made therein by those skilled in the art without departing from the spirit and scope of the utility model as defined in the appended claims.
Claims (7)
1. The mesh heat setting and folding integrated machine is characterized by comprising a mesh conveying device, a first traction device, a setting box device, a second mesh traction device, a mesh folding device and a second traction device which are connected in sequence; the net conveying device comprises a net conveying frame, a rotating wheel and a fixed rod, wherein the net conveying frame is a cube frame, and the rotating wheel and a plurality of parallel fixed rods are arranged on the net conveying frame;
the first traction device is a transmission component capable of traction net piece transmission and comprises a plurality of traction wheels and a plurality of traction pinch rollers;
the shaping box device comprises a shaping box and a plurality of passing wheels arranged on two sides of the shaping box;
the second traction device has the same structure as the first traction device;
the net sheet folding device comprises a folding frame, wherein the folding frame is a three-dimensional frame formed by two parallel inverted L-shaped frames and comprises a long frame and a top edge frame; one part of the top edge frame is connected with the long frame, and the other part of the top edge frame is hinged with a grid-folding frame with the length smaller than that of the long frame; the long frame of the folding frame is provided with an upper chain wheel shaft, a lower chain wheel shaft and a crank shaft which are parallel, the same ends of the upper chain wheel shaft and the lower chain wheel shaft are provided with transmission gears and are in meshed connection, the upper chain wheel shaft is provided with a net-collecting driving chain wheel, and the lower chain wheel shaft is provided with a folding driving chain wheel; the top edge frame of the folding frame is provided with a net collecting wheel and a net collecting pinch roller which are fixed by a shaft and a bearing seat, the net collecting pinch roller is arranged above the net collecting wheel, the net collecting wheel is also provided with a coaxial net collecting driven sprocket, and the net collecting driven sprocket is connected with the net collecting driving sprocket by a chain; the folding driven sprocket is installed to the crankshaft one end and with folding driving sprocket is connected by the chain, the crank is installed to the crankshaft other end, the crank is connected by the connecting rod folding frame's folding rack just can drive folding rack swing.
2. The mesh heat setting and folding integrated machine according to claim 1, wherein the first traction device further comprises a traction frame, two side plates installed above the traction frame, a traction motor installed below the traction frame, and a traction speed reducer, wherein the traction wheel and the traction pinch roller are installed between the two side plates by a shaft and a bearing seat and above the traction wheel, the same end of each of the traction wheels is provided with a gear and is driven by a medium gear, and the other end of one of the traction wheels is provided with a traction driven sprocket and is connected with a speed reducer sprocket installed on the traction speed reducer by a chain.
3. The mesh heat setting and folding all-in-one machine according to claim 2, wherein two traction wheels and three traction wheels are provided.
4. The mesh heat setting and folding all-in-one machine according to claim 1, wherein the setting box is a square box body.
5. The mesh heat setting and folding integrated machine according to claim 4, wherein three passing wheels are respectively arranged on two sides of the setting box.
6. The mesh heat setting and folding all-in-one machine according to claim 1, wherein the setting box is further provided with a box cover.
7. The mesh heat setting and folding integrated machine according to claim 1, wherein the mesh folding frame is further provided with a triangular prism-shaped limiting block.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321658647.4U CN220318172U (en) | 2023-06-28 | 2023-06-28 | Mesh sheet heat setting and folding integrated machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321658647.4U CN220318172U (en) | 2023-06-28 | 2023-06-28 | Mesh sheet heat setting and folding integrated machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220318172U true CN220318172U (en) | 2024-01-09 |
Family
ID=89414610
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321658647.4U Active CN220318172U (en) | 2023-06-28 | 2023-06-28 | Mesh sheet heat setting and folding integrated machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220318172U (en) |
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2023
- 2023-06-28 CN CN202321658647.4U patent/CN220318172U/en active Active
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