CN220316922U

CN220316922U - Automatic winding device

Info

Publication number: CN220316922U
Application number: CN202321787922.2U
Authority: CN
Inventors: 陈国平
Original assignee: Zhejiang Shunguo Intelligent Technology Co ltd
Current assignee: Zhejiang Shunguo Intelligent Technology Co ltd
Priority date: 2023-07-07
Filing date: 2023-07-07
Publication date: 2024-01-09
Anticipated expiration: 2033-07-07

Abstract

The utility model discloses an automatic winding device, which comprises a workbench, wherein at least one processing line is arranged on the workbench, the processing line comprises a positioning clamping mechanism, the positioning clamping mechanism is arranged on the workbench, an electrified connector is arranged at the positioning clamping mechanism, and a wire guide mechanism and a straightening detection mechanism are sequentially arranged at two ends of the positioning clamping mechanism; this automatic winding device can carry out wire winding rolling to motor assembly automatically, and rolling efficiency is high, and workman low in labor strength to can detect the length of rope when the rolling, rolling and detection go on simultaneously, detection efficiency and detection precision are high.

Description

Automatic winding device

Technical Field

The utility model relates to the technical field of winding devices, in particular to an automatic winding device.

Background

The existing winding production of the motor assembly of the clothes airing machine usually adopts manual winding, a worker firstly installs one end of a winding rope on the motor assembly, then starts the motor assembly, enables the motor assembly to automatically wind the winding rope on a winding disc of the motor assembly, and when the winding is carried out, the worker also needs to hold the winding rope by hand and apply a bit of tension to the winding rope.

Disclosure of Invention

Aiming at the defects of the prior art, the utility model provides the automatic winding device which can automatically wind and roll the motor assembly, has high winding efficiency and low labor intensity, can detect the length of a winding rope during winding, and has high detection efficiency and high detection precision.

In order to achieve the above purpose, the present utility model provides the following technical solutions:

the utility model provides an automatic winding device, includes the workstation, be provided with at least one processing line on the workstation, processing line includes location fixture, location fixture installs on the workstation to location fixture department is provided with the circular telegram and connects, and location fixture's both ends all are equipped with wire guide mechanism and straightening detection mechanism in proper order.

Further the location fixture includes the fixed plate, and the adjacent both sides of fixed plate all are provided with the positioning seat, and the opposite side of fixed plate is provided with the centre gripping cylinder, the piston rod of centre gripping cylinder is connected with the clamping plate, forms the location clamping area between fixed plate, positioning seat and the clamping plate.

Further, one side of the clamping plate, which faces the positioning clamping area, is provided with a profiling positioning structure.

Further the wire mechanism includes clamping cylinder and wire loop, clamping cylinder is fixed in on the workstation to clamping cylinder's clamping end is provided with two wire posts of rotating connection, be provided with the breach on the wire loop.

Further the detection mechanism that straightens includes buffer cylinder, spacing clamp splice and sensor, spacing clamp splice is located on the workstation and sliding connection, is provided with the metallic channel on the spacing clamp splice, buffer cylinder installs on the workstation and buffer cylinder's piston rod is connected with spacing clamp splice, the sensor is located one side of spacing clamp splice for detect the position signal of spacing clamp splice.

Further be located the detection mechanism department of flare-outing on the workstation and be provided with the bottom plate, the bottom plate can dismantle with the workstation and be connected, buffer cylinder, spacing clamp splice and sensor all install on the bottom plate.

Further, a linear sliding rail is arranged on the bottom plate, a sliding block is connected to the linear sliding rail in a sliding mode, and the limiting clamping block is arranged on the sliding block.

Further, two processing lines are arranged on the workbench in parallel.

Compared with the prior art, the utility model has the beneficial effects that:

according to the utility model, the motor assembly can be automatically positioned and clamped by arranging the positioning clamping mechanism, the conductive connector, the wire guide mechanism and the straightening detection mechanism, and the motor assembly is electrified, so that the motor assembly automatically winds and winds the winding rope, the winding and winding efficiency is high, the working strength of workers is low, the length of the winding rope can be detected while winding and winding the winding rope, whether the winding rope and the winding rope are in line with the requirements or not is checked, and the detection precision is high.

Drawings

For a clearer description of the technical solutions of the embodiments of the present utility model, the drawings that are needed in the description of the embodiments will be briefly introduced below, it being obvious that the drawings in the description below are only some embodiments of the present utility model, and that other drawings can be obtained according to these drawings without inventive effort for a person skilled in the art, wherein:

FIG. 1 is a schematic diagram of an automatic winding apparatus;

FIG. 2 is a schematic diagram of a positioning and clamping mechanism;

fig. 3 is a schematic structural view of the straightening detection mechanism.

Marked in the figure as: 1. a work table; 2. positioning and clamping mechanisms; 201. a fixing plate; 202. a positioning seat; 203. a clamping cylinder; 204. a clamping plate; 205. positioning the clamping area; 3. a wire guide mechanism; 301. a clamping cylinder; 302. a wire post; 303. a wire loop; 4. a straightening detection mechanism; 401. a bottom plate; 402. a buffer cylinder; 403. limiting clamping blocks; 404. a slide block; 405. a linear slide rail; 406. a wire groove; 407. a grating ruler displacement sensor; 5. a motor assembly; 6. and (5) winding ropes.

Detailed Description

In the description of the present utility model, it should be noted that, for the azimuth words such as the terms "center", "transverse (X)", "longitudinal (Y)", "vertical (Z)", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., the azimuth and positional relationships are based on the azimuth or positional relationships shown in the drawings, only for convenience of describing the present utility model and simplifying the description, but do not indicate or imply that the apparatus or element to be referred to must have a specific azimuth, be constructed and operated in a specific azimuth, and should not be construed as limiting the specific protection scope of the present utility model.

Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features. Thus, the definition of "a first", "a second" feature may explicitly or implicitly include one or more of such feature, and in the description of the present utility model, the meaning of "a number", "a number" is two or more, unless otherwise specifically defined.

An automatic winding device is shown in fig. 1, and comprises a workbench 1, at least one processing line is arranged on the workbench 1, the processing line comprises a positioning clamping mechanism 2, the positioning clamping mechanism 2 is arranged on the workbench 1, an electrified connector is arranged at the positioning clamping mechanism 2, and a wire guide mechanism 3 and a straightening detection mechanism 4 are sequentially arranged at two ends of the positioning clamping mechanism 2.

In this embodiment, as shown in fig. 2, the positioning and clamping mechanism 2 includes a fixed plate 201, positioning seats 202 are disposed on two adjacent sides of the fixed plate 201, clamping cylinders 203 are disposed on opposite sides of the fixed plate 201, piston rods of the clamping cylinders 203 are connected with a clamping plate 204, and a positioning and clamping area 205 is formed among the fixed plate 201, the positioning seats 202 and the clamping plate 204;

specifically, after the motor assembly 5 is placed in the positioning and clamping area 205, three sides of the motor assembly 5 respectively lean against the fixing plate 201 and the positioning seats 202 on two sides, then the clamping cylinder 203 acts to drive the clamping plate 204 to lean against the remaining side of the motor assembly 5, and finally four sides of the motor assembly 5 are fixedly clamped.

In this embodiment, as shown in fig. 2, a side of the clamping plate 204 facing the positioning clamping area 205 is provided with a profiling positioning structure; specifically, be equipped with concave-convex structure on the motor assembly 5 shell, through setting up the concave-convex structure cooperation on profile modeling location structure and the motor assembly 5 shell to accurate location clamp is fixed to motor assembly 5.

In this embodiment, as shown in fig. 1, the wire guiding mechanism 3 includes a clamping cylinder 301 and a wire guiding ring 303, the clamping cylinder 301 is fixed on the workbench 1, two wire guiding columns 302 connected in a rotating manner are disposed at the clamping end of the clamping cylinder 301, and a notch is disposed on the wire guiding ring 303.

Preferably, as shown in fig. 3, the straightening detecting mechanism 4 includes a buffer cylinder 402, a limiting clamping block 403 and a sensor, the limiting clamping block 403 is located on the workbench 1 and is slidably connected, a wire groove 406 is disposed on the limiting clamping block 403, the buffer cylinder 402 is installed on the workbench 1, a piston rod of the buffer cylinder 402 is connected with the limiting clamping block 403, and the sensor is located on one side of the limiting clamping block 403 and is used for detecting a position signal of the limiting clamping block 403.

In this embodiment, as shown in fig. 3, a bottom plate 401 is disposed on the working table 1 at the position of the straightening detection mechanism 4, the bottom plate 401 is detachably connected with the working table 1, and the buffer cylinder 402, the limiting clamp block 403 and the sensor are all mounted on the bottom plate 401;

specifically, by setting the bottom plate 401, the whole straightening detection mechanism 4 is installed on the bottom plate 401, so that the whole straightening detection mechanism 4 is convenient to disassemble and maintain or the whole straightening detection mechanism 4 is convenient to adjust the position of the workbench 1, and the winding ropes 6 with different lengths are adapted, so that the winding ropes 6 with different lengths are detected.

In this embodiment, as shown in fig. 3, preferably, the bottom plate 401 is provided with a linear sliding rail 405, the linear sliding rail 405 is slidably connected with a sliding block 404, and the limiting clamping block 403 is mounted on the sliding block 404, so that the sliding of the limiting clamping block 403 is accurately guided, and high-precision sliding is realized.

In this embodiment, preferably, the sensor is a grating scale displacement sensor 407, and the limiting clamping block 403 is connected and matched with a reading head of the grating scale displacement sensor 407.

In this embodiment, as shown in fig. 1, a control display panel is preferably disposed on the workbench 1, and the control display panel is electrically connected with the positioning and clamping mechanism 2, the power-on connector, the wire guide mechanism 3 and the straightening detection mechanism 4, and the control display panel includes a start-up and closing function, a detection data display function and a winding frequency display function;

specifically, through setting up control display panel, accessible control display panel comes to start or close this winding device to the data that the detection mechanism 4 detected of straightening can directly show on control display panel, and the workman of being convenient for directly look over control display panel alright know whether the length of rope 6 is qualified.

In this embodiment, preferably, two processing lines are provided, so that winding and winding efficiency can be improved, and when a worker places and removes the motor assembly 5 on one processing line, the other processing line can continue winding, and winding is performed alternately.

A production detection method of an automatic winding device comprises the following steps:

s1: placing the motor assembly 5 in a positioning clamping area 205 on the workbench 1, and connecting a connector of the motor assembly 5 with an electrified connector;

s2: one ends of the two ropes 6 are respectively arranged on the winding disc of the motor assembly 5, and the other ends respectively pass through the wire grooves 406 between the two wire posts 302, the wire ring 303 and the limiting clamp block 403;

s3: pressing a start key on the control display panel;

s4: the control system for controlling the display panel drives the clamping cylinder 203 to act, so that the clamping cylinder 203 drives the clamping plate 204 to tightly prop against the motor assembly 5, and clamping and fixing are realized;

s5: the control system drives the clamping cylinder 301 to act, so that the two wire posts 302 move oppositely to clamp and guide the winding rope 6;

s6: the control system controls the electrifying connector to electrify the motor assembly 5, so that the motor assembly 5 is started to drive the winding disc to rotate, and winding and coiling of the winding rope 6 are started;

s7: when the winding of the rope 6 is about to be completed, the head of the rope 6 is clamped at the wire groove 406 of the limiting clamp block 403 and drives the limiting clamp block 403 to slide, meanwhile, the control system controls the buffer cylinder 402 to act, and applies a reaction force to the limiting clamp block 403 to drive the limiting clamp block 403 to slide slowly so as to realize the straightening and tightening movement of the rope 6;

s8: when the rope 6 is straightened and tightened to drive the limiting clamp block 403 to move, the limiting clamp block 403 simultaneously drives the reading head of the grating ruler displacement sensor 407 to move, and at the moment, the grating ruler displacement sensor 407 can measure the displacement of the limiting clamp block 403 and feed back the displacement to the control display panel;

s9: finally, when the winding of the winding rope 6 is completed and the limiting clamp block 403 is not slid any more, judging whether the length of the winding rope 6 is qualified according to detection data on the control display panel, if so, taking down and putting the winding rope 6 into a good product area, and if not, taking down and putting the winding rope 6 into a defective product area.

According to the utility model, the positioning and clamping mechanism 2, the conductive connector, the wire guide mechanism 3 and the straightening detection mechanism 4 are arranged, so that the motor assembly 5 can be automatically positioned and clamped, and the motor assembly 5 is electrified, so that the motor assembly 5 automatically winds and winds the winding rope 6, the winding and winding efficiency is high, the working strength of workers is low, the length of the winding rope 6 can be detected while winding and winding, and whether the winding lengths of the winding rope 6 and the winding rope 6 meet the requirement or not is checked, and the detection precision is high.

The above description is only a preferred embodiment of the present utility model, and the protection scope of the present utility model is not limited to the above examples, and all technical solutions belonging to the concept of the present utility model belong to the protection scope of the present utility model. It should be noted that modifications and adaptations to the present utility model may occur to one skilled in the art without departing from the principles of the present utility model and are intended to be within the scope of the present utility model.

Claims

1. An automatic wire winding device, characterized in that: the automatic processing machine comprises a workbench, at least one processing line is arranged on the workbench, the processing line comprises a positioning clamping mechanism, the positioning clamping mechanism is arranged on the workbench, an electrified connector is arranged at the positioning clamping mechanism, and a wire guide mechanism and a straightening detection mechanism are sequentially arranged at two ends of the positioning clamping mechanism.

2. An automatic winding device according to claim 1, wherein: the positioning and clamping mechanism comprises a fixed plate, positioning seats are arranged on two adjacent sides of the fixed plate, clamping cylinders are arranged on opposite sides of the fixed plate, piston rods of the clamping cylinders are connected with the clamping plates, and positioning clamping areas are formed among the fixed plate, the positioning seats and the clamping plates.

3. An automatic winding device according to claim 2, wherein: one side of the clamping plate facing the positioning clamping area is provided with a profiling positioning structure.

4. An automatic winding device according to claim 1, wherein: the wire mechanism comprises a clamping cylinder and a wire ring, wherein the clamping cylinder is fixed on the workbench, two wire columns which are connected in a rotating mode are arranged at the clamping end of the clamping cylinder, and a notch is formed in the wire ring.

5. An automatic winding device according to claim 1, wherein: the straightening detection mechanism comprises a buffer air cylinder, a limiting clamping block and a sensor, wherein the limiting clamping block is located on the workbench and is in sliding connection, a wire groove is formed in the limiting clamping block, the buffer air cylinder is installed on the workbench, a piston rod of the buffer air cylinder is connected with the limiting clamping block, and the sensor is located on one side of the limiting clamping block and is used for detecting a position signal of the limiting clamping block.

6. An automatic winding device according to claim 5, wherein: the workbench is provided with a bottom plate at the straightening detection mechanism, the bottom plate is detachably connected with the workbench, and the buffer air cylinder, the limiting clamping block and the sensor are all arranged on the bottom plate.

7. An automatic winding device according to claim 6, wherein: the base plate is provided with a linear slide rail, the linear slide rail is connected with a sliding block in a sliding manner, and the limiting clamping block is arranged on the sliding block.

8. An automatic winding device according to claim 1, wherein: the two processing lines are arranged on the workbench in parallel.