CN220312172U - Welding device - Google Patents
Welding device Download PDFInfo
- Publication number
- CN220312172U CN220312172U CN202321784670.8U CN202321784670U CN220312172U CN 220312172 U CN220312172 U CN 220312172U CN 202321784670 U CN202321784670 U CN 202321784670U CN 220312172 U CN220312172 U CN 220312172U
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- welding
- metal
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- fixing
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- 238000003466 welding Methods 0.000 title claims abstract description 120
- 239000002184 metal Substances 0.000 claims abstract description 97
- 230000007246 mechanism Effects 0.000 claims abstract description 65
- 238000005452 bending Methods 0.000 claims abstract description 40
- 230000003028 elevating effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004021 metal welding Methods 0.000 description 1
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Abstract
The utility model discloses a welding device, which is used for welding a metal basket, wherein the metal basket comprises an L-shaped metal strip, a metal round hoop and a bottom ring, the metal strip comprises a first bending part and a second bending part, and the welding device comprises: a horizontal movement mechanism; the fixing device is arranged on the horizontal moving mechanism and is used for fixing the metal strip and the metal round hoop and twisting the second bending part; the first welding mechanism is arranged at one end of the horizontal moving mechanism in the conveying direction and is used for welding the first bending part and the bottom ring; and the second welding mechanisms are arranged at two sides of the conveying direction of the horizontal moving mechanism and are used for welding the second bending part and the metal circular hoop. The welding device provided by the utility model can realize automatic welding of the metal basket, and has low labor cost.
Description
Technical Field
The utility model relates to the technical field of welding, in particular to a welding device.
Background
In the related art, a metal basket is formed by welding an L-shaped metal strip and a metal round hoop. The metal strip comprises a first bending part and a second bending part, and the first bending part is perpendicular to the second bending part. The metal strips are circumferentially arranged to form a cylindrical structure, wherein the first bending part is the bottom of the cylindrical structure, the second bending part is the side wall of the cylindrical structure, and the metal round hoop is sleeved on the second bending part. After the metal strip and the metal circular hoop are arranged, the second bending part of the metal strip is required to be twisted, then the metal strip and the metal circular hoop are fixed, and finally welding is performed. The metal basket with the twisted second bending part of the metal strip can improve the supporting rigidity.
However, a special welding device for welding the metal basket is lacking at present, and the traditional welding mode is manual welding, so that the efficiency is low and the labor cost is high.
Disclosure of Invention
The present utility model aims to solve at least one of the technical problems existing in the prior art. Therefore, the utility model provides a welding device which can realize automatic welding of the metal basket and has low labor cost.
According to an embodiment of the first aspect of the present utility model, a welding apparatus includes:
a horizontal movement mechanism;
the fixing device is arranged on the horizontal moving mechanism and is used for fixing the metal strip and the metal round hoop and twisting the second bending part;
the first welding mechanism is arranged at one end of the horizontal moving mechanism in the conveying direction and is used for welding the first bending part and the bottom ring;
and the second welding mechanisms are arranged at two sides of the conveying direction of the horizontal moving mechanism and are used for welding the second bending part and the metal circular hoop.
The welding device provided by the embodiment of the utility model has at least the following beneficial effects: welding set passes through fixing device fixed metal strip, metal dome and foundation ring to can twist reverse the second kink of metal strip, welding set is provided with first welding mechanism and second welding mechanism, first welding mechanism welds the bottom of the tubular structure that metal strip and metal dome constitute, first welding mechanism is used for welding the first kink and the foundation ring of metal strip promptly, second welding mechanism welds the lateral wall of the tubular structure that metal strip and metal dome constitute, second welding mechanism is used for welding the second kink and the metal dome of metal strip promptly, the welding set of this application can realize automatic weld metal basket, low in labor cost
According to some embodiments of the utility model, the horizontal moving mechanism is provided with a base, two slide rails and a driving rod, the base is clamped between the two slide rails, and the end part of the driving rod is connected with the base.
According to some embodiments of the utility model, the fixing device is provided with a fixing table and a base, the fixing table is rotatably arranged on the base, the fixing table is used for fixing the metal strip, the base is provided with a limiting part, and the limiting part is used for fixing the metal circular hoop.
According to some embodiments of the utility model, the limit part is provided with a telescopic protrusion, which is telescopic in a horizontal direction.
According to some embodiments of the utility model, the first welding mechanism is provided with a first base, a lifting table, a first driver, a first mounting seat and a first welding gun, wherein the lifting table is arranged in the first base, the first driver is arranged on the lifting table, the first mounting seat is arranged on the first driver and can be driven to move along the horizontal direction, and the first welding gun is vertically arranged at the end part of the first mounting seat.
According to some embodiments of the utility model, the second welding mechanism is provided with a second base and a second welding gun, the second base is provided with a first slope, and a plurality of the second welding guns are arranged on the first slope.
According to some embodiments of the utility model, a fixed seat, a second driver and a second mounting seat are arranged in the second base, the fixed seat is provided with a second slope, the second slope is parallel to the first slope, the second slope is provided with a plurality of grooves in an arrayed manner, the second driver is arranged in the grooves and is connected with the second mounting seat, and the second welding gun is arranged in the second mounting seat.
According to some embodiments of the utility model, a first rotating part is arranged at one end of the second mounting seat, a second rotating part is arranged at the other end of the second mounting seat, the second driver is provided with a first push rod and a second push rod which are parallel to each other, the first rotating part is rotatably connected with the end part of the first push rod, and the second rotating part is rotatably connected with the end part of the second push rod.
According to some embodiments of the utility model, the fixing base is provided with an elastic connection mechanism, the elastic connection mechanism comprises a clamping piece and an elastic piece, a first through hole communicated with the groove is further formed in the side wall of the fixing base, the elastic piece is arranged in the first through hole, the clamping piece penetrates through the elastic piece, a clamping groove is formed in the side wall of the second driver, and the elastic piece can enable the clamping piece to be clamped into the clamping groove.
According to some embodiments of the utility model, the second driver is configured as a cylinder, one end of the fixing seat far away from the first through hole is provided with a second through hole, an air pipe connecting piece is inserted into the second through hole, the air pipe connecting piece is connected with the second driver, and the clamping piece and the air pipe connecting piece are matched to fix two ends of the second driver.
Additional aspects and advantages of the utility model will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the utility model.
Drawings
The utility model is further described with reference to the accompanying drawings and examples, in which:
FIG. 1 is a schematic view of a welding apparatus according to an embodiment of the present utility model;
FIG. 2 is a schematic view of the welding apparatus shown in FIG. 1 with a second welding mechanism removed;
FIG. 3 is a schematic view of a first welding mechanism of the welding apparatus shown in FIG. 1;
FIG. 4 is a schematic view of a second welding mechanism of the welding apparatus shown in FIG. 1;
FIG. 5 is a schematic view of the second welding mechanism shown in FIG. 4;
FIG. 6 is a schematic view of a mounting base of the second welding mechanism shown in FIG. 5;
FIG. 7 is a schematic view of a fixture of the welding apparatus shown in FIG. 1;
FIG. 8 is a schematic view of a second driver of the second welding mechanism shown in FIG. 5;
FIG. 9 is a schematic view of the second driver of FIG. 8 driving a second welding gun to rotate;
FIG. 10 is another schematic view of the second driver of FIG. 8 driving a second welding gun to rotate;
FIG. 11 is a schematic view of the resilient connection of the second welding mechanism shown in FIG. 5;
FIG. 12 is a schematic view of a metal basket according to an embodiment of the present utility model;
fig. 13 is a schematic view of a metal strip according to an embodiment of the present utility model.
Reference numerals:
the metal strip 100, the first bending part 110, the second bending part 120, the metal round hoop 200, the bottom ring 210, the horizontal moving mechanism 300, the base 310, the sliding rail 320, the driving rod 330, the fixing device 400, the fixing table 410, the base 420, the limiting part 421, the protruding part 422, the first welding mechanism 500, the first base 510, the lifting table 520, the first driver 530, the first mounting seat 540, the first welding gun 550, the second welding mechanism 600, the second base 610, the first slope 620, the second welding gun 630, the fixing seat 640, the second slope 650, the groove 660, the second driver 670, the first push rod 671, the second push rod 672, the second mounting seat 680, the first rotating part 681, the second rotating part 682, the elastic connecting mechanism 700, the clamping part 710, the elastic part 720, the clamping groove 730, the first through hole 800, the second through hole 810, and the guide part 820.
Detailed Description
Embodiments of the present utility model are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative only and are not to be construed as limiting the utility model.
In the description of the present utility model, it should be understood that references to orientation descriptions such as upper, lower, front, rear, left, right, etc. are based on the orientation or positional relationship shown in the drawings, are merely for convenience of description of the present utility model and to simplify the description, and do not indicate or imply that the apparatus or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present utility model.
In the description of the present utility model, a number means one or more, a number means two or more, and greater than, less than, exceeding, etc. are understood to not include the present number, and above, below, within, etc. are understood to include the present number. The description of the first and second is for the purpose of distinguishing between technical features only and should not be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.
In the description of the present utility model, unless explicitly defined otherwise, terms such as arrangement, installation, connection, etc. should be construed broadly and the specific meaning of the terms in the present utility model can be reasonably determined by a person skilled in the art in combination with the specific contents of the technical scheme.
In the related art, a metal basket is formed by welding an L-shaped metal strip and a metal round hoop. The metal strip comprises a first bending part and a second bending part, and the first bending part is perpendicular to the second bending part. The metal strips are circumferentially arranged to form a cylindrical structure, wherein the first bending part is the bottom of the cylindrical structure, the second bending part is the side wall of the cylindrical structure, and the metal round hoop is sleeved on the second bending part. After the metal strip and the metal circular hoop are arranged, the second bending part of the metal strip is required to be twisted, then the metal strip and the metal circular hoop are fixed, and finally welding is performed. The metal basket with the twisted second bending part of the metal strip can improve the supporting rigidity.
However, a special welding device for welding the metal basket is lacking at present, and the traditional welding mode is manual welding, so that the efficiency is low and the labor cost is high.
To the problem that above-mentioned prior art exists, this application provides a welding set, fix the metal strip through fixing device, metal dome and foundation ring, and can twist reverse the second kink of metal strip, welding set is provided with first welding mechanism and second welding mechanism, first welding mechanism welds the bottom of the tubular structure that metal strip and metal dome constitute, first welding mechanism is used for welding the first kink and the foundation ring of metal strip promptly, second welding mechanism welds the lateral wall of the tubular structure that metal strip and metal dome constitute, second welding mechanism is used for welding the second kink and the metal dome of metal strip promptly, the welding set of this application can realize automatic weld metal basket, the cost of labor is low.
Referring to fig. 1 to 13, it can be appreciated that the welding apparatus provided in some embodiments of the present utility model includes a horizontal moving mechanism 300, a fixing device 400, a first welding mechanism 500, and a second welding mechanism. Specifically, the fixing device 400 is provided on the horizontal moving mechanism 300, and serves to fix the metal strip 100 and the metal eyelet 200, and to twist the second bent portion 120 of the metal strip 100. The first welding mechanism 500 is disposed at one end of the horizontal moving mechanism 300 in the conveying direction and is used to weld the first bending portion 110 and the bottom ring 210. The second welding mechanism 600 is provided at both sides of the conveying direction of the horizontal moving mechanism 300 and is used to weld the second bending portion 120 and the metal ferrule 200.
It should be noted that, the horizontal moving mechanism 300 is provided with a base 310, two slide rails 320 and a driving rod 330, the two slide rails 320 are provided with two base 310, the base 310 is clamped between the two slide rails 320, the base 310 can slide along the length direction of the slide rails 320, the end of the driving rod 330 is connected with the base 310, and the driving rod 330 is driven by an oil cylinder and drives the base 310 to move. In some embodiments, the driving rod 330 may be configured as a screw having a motor drive, and the base 310, the screw, and the motor constitute a screw module to drive the fixing device 400 to horizontally slide along the sliding rail 320.
It should be noted that, the fixing device 400 is provided with a fixing table 410 and a base 420, the fixing table 410 is rotatably disposed on the base 420, the base 420 is fixed on the base 310 of the horizontal moving mechanism 300, the fixing table 410 is used for fixing the metal strip 100, the base 420 is provided with a limiting portion 421, and the limiting portion 421 is used for fixing the metal round hoop 200. After the fixing table 410 and the base 420 fix the metal strip 100 and the metal eyelet 200, the fixing table 410 rotates and twists the second bending portion 120 of the metal strip 100. The metal strip 100 is firstly placed on the fixing table 410 to be fixed, mainly the first bending part 110 is clamped into a groove at the top of the fixing table 410, at this time, the second bending part 120 is vertically downward, then the metal round hoop 200 is sleeved on the second bending part 120, and the metal round hoop 200 is fixed through the limiting part 421.
Further, the limiting portion 421 is provided with a protrusion 422 that can extend and retract, the protrusion 422 can extend and retract in the horizontal direction, and the metal ferrules 200 need to be sleeved on the metal strip 100 one by one, so when the first metal ferrule 200 is placed, only the bottom protrusion 422 extends, the upper protrusion 422 retracts, and the metal ferrules 200 are placed upwards in sequence.
The first welding mechanism 500 includes a first frame 510, a lifting table 520, a first driver 530, a first mount 540, and a first welding gun 550. The lifting table 520 is disposed in the first frame 510, and a guide rail, a lifting cylinder or an oil cylinder is disposed in the first frame 510 for driving the lifting table 520 to move up and down. The first drivers 530 are disposed on the elevating table 520, and a plurality of first drivers 530 are disposed in a plurality of first drivers 530 aligned along the longitudinal direction of the elevating table 520. The first mount 540 is disposed on the first driver 530 and can be driven to move in a horizontal direction, and the first welding gun 550 is vertically disposed at an end of the first mount 540. This arrangement allows the position of the first welding gun 550 to be adjusted according to the position of the metal strip 100 and the bottom ring 210 on the holder 640.
It should be noted that, the first welding mechanism 500 is provided with a second base 610 and a second welding gun 630, the second base 610 is provided with a first slope 620, and a plurality of second welding guns 630 are arranged on the first slope 620, so that the positions of the twisted second bending parts 120 can be adapted to realize automatic welding of the metal basket.
Further, a fixing seat 640 is disposed in the second base 610, a second driver 670 and a second mounting seat 680 are disposed in the second base 640, the fixing seat 640 is provided with a second slope 650, the second slope 650 is parallel to the first slope 620, the second slope 650 is arranged with a plurality of grooves 660, the second driver 670 is disposed in the grooves 660 and is connected with the second mounting seat 680, the second welding gun 630 is disposed on the second mounting seat 680, and thus the height of the second welding gun 630 can be adjusted to adapt to welding of metal baskets of different specifications.
Further, a first rotating portion 681 is disposed at one end of the second mounting seat 680, a second rotating portion 682 is disposed at the other end, the second driver 670 is provided with a first push rod 671 and a second push rod 672 parallel to each other, the first rotating portion 681 is rotatably connected to an end of the first push rod 671, and the second rotating portion 682 is rotatably connected to an end of the second push rod 672. The angle of the second welding gun 630 can be adjusted by the arrangement, the structure is simple, and an additional device for driving the second welding gun 630 to rotate is not needed.
It should be noted that, the fixing base 640 is provided with the elastic connection mechanism 700, the elastic connection mechanism 700 includes the clamping piece 710 and the elastic piece 720, the side wall of the fixing base 640 is further provided with the first through hole 800 communicating with the groove 660, the elastic piece 720 is disposed in the first through hole 800, the clamping piece 710 is inserted into the elastic piece 720, the side wall of the second driver 670 is provided with the clamping groove 730, the elastic piece 720 can enable the clamping piece 710 to be clamped into the clamping groove 730 so as to fix the second driver 670, and meanwhile, the clamping piece 710 is pulled outwards, so that the clamping piece 710 is separated from the clamping groove 730.
Further, the second driver 670 is configured as an air cylinder, one end of the fixing base 640 far away from the first through hole 800 is provided with a second through hole 810, an air pipe connecting piece is inserted into the second through hole 810, the air pipe connecting piece is connected with the second driver 670, and the clamping piece 710 is matched with the air pipe connecting piece to fix two ends of the second driver 670.
A guide 820 for guiding the push rod of the second driver 670 is further provided inside the second housing 610. The embodiments of the present utility model have been described in detail with reference to the accompanying drawings, but the present utility model is not limited to the above embodiments, and various changes can be made within the knowledge of one of ordinary skill in the art without departing from the spirit of the present utility model.
Claims (10)
1. The welding device is used for welding a metal basket, the metal basket comprises an L-shaped metal strip, a metal round hoop and a bottom ring, and the metal strip comprises a first bending part and a second bending part, and is characterized in that the welding device comprises:
a horizontal movement mechanism;
the fixing device is arranged on the horizontal moving mechanism and is used for fixing the metal strip and the metal round hoop and twisting the second bending part;
the first welding mechanism is arranged at one end of the horizontal moving mechanism in the conveying direction and is used for welding the first bending part and the bottom ring;
and the second welding mechanisms are arranged at two sides of the conveying direction of the horizontal moving mechanism and are used for welding the second bending part and the metal circular hoop.
2. The welding device according to claim 1, wherein the horizontal movement mechanism is provided with a base, two slide rails, the base is sandwiched between the two slide rails, and a driving rod whose end is connected to the base.
3. The welding device according to claim 1, wherein the fixing device is provided with a fixing table and a base, the fixing table is rotatably provided to the base, the fixing table is used for fixing the metal strip, the base is provided with a limiting portion, and the limiting portion is used for fixing the metal round hoop.
4. A welding device according to claim 3, wherein the limit portion is provided with a telescopic projection which is telescopic in a horizontal direction.
5. The welding device according to claim 1, wherein the first welding mechanism is provided with a first stand, a lifting table, a first driver, a first mount and a first welding gun, the lifting table is disposed in the first stand, the first driver is disposed in the lifting table, the first mount is disposed in the first driver and is capable of being driven to move in a horizontal direction, and the first welding gun is vertically disposed at an end portion of the first mount.
6. The welding device of claim 1, wherein the second welding mechanism is provided with a second stand and a second welding gun, the second stand is provided with a first slope, and a plurality of the second welding guns are arranged on the first slope.
7. The welding device of claim 6, wherein a fixed seat, a second driver and a second mounting seat are arranged in the second base, the fixed seat is provided with a second slope, the second slope is parallel to the first slope, the second slope is provided with a plurality of grooves in an arrayed manner, the second driver is arranged in the grooves and is connected with the second mounting seat, and the second welding gun is arranged in the second mounting seat.
8. The welding device of claim 7, wherein the second mount is provided with a first rotating portion at one end and a second rotating portion at the other end, the second driver is provided with a first push rod and a second push rod parallel to each other, the first rotating portion is rotatably connected to an end of the first push rod, and the second rotating portion is rotatably connected to an end of the second push rod.
9. The welding device according to claim 8, wherein the fixing base is provided with an elastic connection mechanism, the elastic connection mechanism comprises a clamping piece and an elastic piece, a first through hole communicated with the groove is further formed in the side wall of the fixing base, the elastic piece is arranged in the first through hole, the clamping piece penetrates through the elastic piece, a clamping groove is formed in the side wall of the second driver, and the elastic piece can enable the clamping piece to be clamped into the clamping groove.
10. The welding device of claim 9, wherein the second driver is configured as a cylinder, a second through hole is provided at an end of the fixing base away from the first through hole, a gas pipe connecting member is inserted into the second through hole, the gas pipe connecting member is connected with the second driver, and the clamping member and the gas pipe connecting member are matched to fix two ends of the second driver.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321784670.8U CN220312172U (en) | 2023-07-07 | 2023-07-07 | Welding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321784670.8U CN220312172U (en) | 2023-07-07 | 2023-07-07 | Welding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220312172U true CN220312172U (en) | 2024-01-09 |
Family
ID=89426122
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321784670.8U Active CN220312172U (en) | 2023-07-07 | 2023-07-07 | Welding device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220312172U (en) |
-
2023
- 2023-07-07 CN CN202321784670.8U patent/CN220312172U/en active Active
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