CN220311331U - A high-pressure water descaler device to prevent the steel plate from warping during the rolling process - Google Patents

A high-pressure water descaler device to prevent the steel plate from warping during the rolling process Download PDF

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Publication number
CN220311331U
CN220311331U CN202321320987.6U CN202321320987U CN220311331U CN 220311331 U CN220311331 U CN 220311331U CN 202321320987 U CN202321320987 U CN 202321320987U CN 220311331 U CN220311331 U CN 220311331U
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bearing seat
steel plate
shaft sleeve
pressure water
roller body
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CN202321320987.6U
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刘鸿智
李东
高雷
吴琦
辛晓光
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Bengang Steel Plates Co Ltd
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Bengang Steel Plates Co Ltd
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Abstract

The utility model relates to the technical field of high-pressure water descalers, in particular to a device for preventing a steel plate from rising in a rolling process of the high-pressure water descaler. Comprises a bearing seat, a shaft sleeve, a roll shaft and a roll body; the bearing seat is provided with a bolt hole, the bearing seat is connected with the phosphorus removal machine cover through a bolt, and the bearing seat is mounted at the top of the phosphorus removal machine cover in an inverted hanging mode; the shaft sleeve is fixedly connected in the bearing seat, and the shaft sleeve is sleeved at two ends of the roll shaft; the roller body is sleeved on the roller shaft, the roller body is located above the steel plate, the steel plate is located above the lower row of water collecting pipes, and the roller body is located in front of the lower row of water collecting pipes. The upward warping of the head of the strip steel is avoided, and the steel clamping accident caused by the upward warping is avoided.

Description

一种高压水除鳞机防止轧制过程中钢板上翘的装置A high-pressure water descaler device to prevent steel plates from warping during rolling

技术领域Technical field

本实用新型涉及高压水除鳞机技术领域,尤其涉及一种高压水除鳞机防止轧制过程中钢板上翘的装置。The utility model relates to the technical field of high-pressure water descalers, and in particular to a high-pressure water descaler device for preventing the steel plate from warping during the rolling process.

背景技术Background technique

带钢是宽度较窄、长度很长的薄钢板,热轧厂对带钢的轧制温度要求较高,所以主轧制线长度越短越好,精轧除鳞机安装在飞剪和精轧第一架轧机之间,通常设计时空间受到很大限制,因此除鳞机的总长度不能太长。Strip steel is a thin steel plate with a narrow width and a long length. The hot rolling mill has higher requirements for the rolling temperature of the strip, so the shorter the length of the main rolling line, the better. The finishing rolling descaling machine is installed between the flying shear and the finishing line. The space between the first rolling mill and the rolling mill is usually very limited during design, so the total length of the descaler cannot be too long.

为了使带钢表面不残留多余的除鳞水,目前热轧厂精轧除鳞机通常在上排集水管前设置收集水槽,下排集水管需要设计在收集水槽的前面,若下排集水管设置在上排集水管后面,将加长除鳞机总长度。In order to prevent excess descaling water from remaining on the surface of the strip, the current hot rolling mill finishing descaling machine usually sets a collection tank in front of the upper water collection pipe, and the lower water collection pipe needs to be designed in front of the collection water tank. If the lower water collection pipe Set behind the upper water collection pipe, the overall length of the descaler will be lengthened.

为了节省空间,现阶段通常将下排集水管设置在上排集水管的前面,至少存在如下缺点和不足:下排集水管设置在前方其喷嘴向上喷射,带钢在进入除鳞机后先受到下排集水管上喷头喷出的高压水的打击力,使得带钢头部向上翘起(俗称翘头),进而造成带钢与上排集水管相撞击,造成卡钢现象。卡钢是指轧件在正常运行过程中,卡在轧制线上,而不能向下游方向轧制的一种故障现象。In order to save space, at this stage, the lower water collection pipe is usually set in front of the upper water collection pipe. There are at least the following shortcomings and deficiencies: the lower water collection pipe is set in the front and its nozzle sprays upward. After the strip enters the descaler, it is first subjected to The impact of the high-pressure water sprayed from the nozzle on the lower water collection pipe causes the strip steel head to tilt upward (commonly known as head warping), which in turn causes the strip steel to collide with the upper water collection pipe, causing the steel to get stuck. Steel jamming refers to a fault phenomenon in which a rolled piece is stuck on the rolling line during normal operation and cannot be rolled downstream.

发明内容Contents of the invention

为了克服上述现有技术的不足,本实用新型提供一种高压水除鳞机防止轧制过程中钢板上翘的装置,避免带钢头部向上翘起,避免因此导致的卡钢事故。In order to overcome the shortcomings of the above-mentioned prior art, the present invention provides a device for preventing the steel plate from rising during the rolling process of a high-pressure water descaler, thereby preventing the strip head from rising upward and preventing steel jamming accidents.

为了达到上述目的,本实用新型采用以下技术方案实现:In order to achieve the above objectives, the present utility model adopts the following technical solutions:

一种高压水除鳞机防止轧制过程中钢板上翘的装置,包括轴承座、轴套、辊轴与辊体;所述轴承座设有螺栓孔,轴承座与除磷机机盖通过螺栓连接,轴承座采用倒挂形式安装在除磷机机盖顶部;所述轴套固接在轴承座内,轴套套接在辊轴两端;所述辊体套接在辊轴上,辊体位于钢板上方,钢板位于下排集水管上方,且辊体位于下排集水管前方。A device for preventing the steel plate from warping during the rolling process of a high-pressure water descaler, including a bearing seat, a shaft sleeve, a roller shaft and a roller body; the bearing seat is provided with bolt holes, and the bearing seat and the phosphorus removal machine cover are connected through bolts connection, the bearing seat is installed upside down on the top of the phosphorus removal machine cover; the shaft sleeve is fixed in the bearing seat, and the shaft sleeve is sleeved on both ends of the roller shaft; the roller body is sleeved on the roller shaft, and the roller body is located Above the steel plate, the steel plate is located above the lower water collection pipe, and the roller body is located in front of the lower water collection pipe.

进一步地,辊体为空心辊体。Further, the roller body is a hollow roller body.

进一步地,所述轴套设有凸台,轴承座设有与凸台相对应的凹槽,凸台放置在凹槽内。Further, the shaft sleeve is provided with a boss, the bearing seat is provided with a groove corresponding to the boss, and the boss is placed in the groove.

进一步地,所述轴套设有润滑油道,润滑油道与轴承座的注油孔相对应,采用润滑脂润滑。Further, the shaft sleeve is provided with a lubricating oil passage, which corresponds to the oil filling hole of the bearing seat and is lubricated with grease.

进一步地,轴套通过螺栓固接在轴承座内。Further, the shaft sleeve is fixed in the bearing seat through bolts.

与现有技术相比,本实用新型实施例中提供的一个或多个技术方案至少具有如下技术效果与优点:Compared with the existing technology, one or more technical solutions provided in the embodiments of the present invention have at least the following technical effects and advantages:

1、本实用新型精轧除鳞机的下排集水管前上方设置压辊,带钢位于辊体与下排集水管之间,带钢在进入除鳞机后先受到下排集水管上喷头喷出的高压水的打击力,使得带钢头部产生向上的力,压辊压在带钢头部,使得带钢头部无法翘起,进而避免带钢头部上翘,避免因此导致的卡钢事故。1. A pressure roller is arranged in front and above the lower water collection pipe of the finishing rolling descaling machine of this utility model. The strip steel is located between the roller body and the lower water collection pipe. After entering the descaling machine, the strip steel is first affected by the nozzle on the lower water collection pipe. The blowing force of the sprayed high-pressure water causes the strip head to generate an upward force, and the pressure roller presses the strip head so that the strip head cannot tilt up, thus preventing the strip head from tilting up and causing serious injuries. Steel stuck accident.

同时,为了适应高压水的较大冲击力,本实用新型采用轴套,并且轴承座与除磷机机盖通过螺栓连接,采用倒挂形式安装在除磷机机盖顶部。At the same time, in order to adapt to the large impact force of high-pressure water, the utility model adopts a shaft sleeve, and the bearing seat and the phosphorus removal machine cover are connected through bolts, and are installed on the top of the phosphorus removal machine cover in an upside-down form.

2、本实用新型辊体为空心辊体,生产成本较低。2. The roller body of this utility model is a hollow roller body, and the production cost is low.

3、本实用新型轴套设有润滑油道,润滑油道与轴承座的注油孔相对应,采用润滑脂润滑。由于润滑脂中的脂肪酸皂能够在金属表面形成吸附层,因此适用于高温、极压、低速、冲击、间歇运转、旋转方向变化等严酷条件。3. The shaft sleeve of this utility model is provided with a lubricating oil channel, which corresponds to the oil filling hole of the bearing seat and is lubricated with grease. Since the fatty acid soap in the grease can form an adsorption layer on the metal surface, it is suitable for severe conditions such as high temperature, extreme pressure, low speed, impact, intermittent operation, and changes in rotation direction.

附图说明Description of the drawings

图1是本实用新型工作状态结构示意主视图;Figure 1 is a schematic front view of the structure of the utility model in its working state;

图2是本实用新型结构示意侧视图;Figure 2 is a schematic side view of the structure of the utility model;

图3是本实用新型轴承座结构示意主视图;Figure 3 is a schematic front view of the bearing seat structure of the utility model;

图4是本实用新型轴承座结构示意侧视图;Figure 4 is a schematic side view of the bearing seat structure of the utility model;

图5是本实用新型轴承座结构示意俯视图;Figure 5 is a schematic top view of the bearing seat structure of the utility model;

图6是本实用新型轴套结构示意主视图;Figure 6 is a schematic front view of the shaft sleeve structure of the utility model;

图7是本实用新型轴套结构示意侧视图。Figure 7 is a schematic side view of the shaft sleeve structure of the utility model.

图中:1-下排集水管 2-上排集水管 3-带钢 4-收集水槽 5-轴承座 51-螺栓孔52-凹槽 53-轴套孔 54-注油孔 6-轴套 61-凸台 62-润滑油道 7-辊轴 8-辊体9-除磷机机盖In the picture: 1-lower water collection pipe 2-upper water collection pipe 3-strip steel 4-collection tank 5-bearing seat 51-bolt hole 52-groove 53-shaft sleeve hole 54-oil injection hole 6-shaft sleeve 61- Boss 62-lubricating oil channel 7-roller shaft 8-roller body 9-phosphorus removal machine cover

具体实施方式Detailed ways

下面详细描述本实用新型的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本实用新型,而不能理解为对本实用新型的限制。The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the drawings, in which the same or similar reference numerals throughout represent the same or similar elements or elements with the same or similar functions. The embodiments described below with reference to the drawings are exemplary and are only used to explain the present invention and cannot be understood as limitations of the present invention.

在本实用新型的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "left", The orientation or positional relationship indicated by "right", "vertical", "horizontal", "top", "bottom", "inside", "outer", "axial", "radial", "circumferential" etc. The orientation or positional relationship shown in the drawings is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore It cannot be understood as a limitation of the present invention. In the description of the present utility model, it should be noted that, unless otherwise clearly stated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection or a removable connection. Detachable connection, or integral connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be an internal connection between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.

【实施例】[Example]

如图1所示,带钢3轧制方向为箭头方向,下排集水管1位于带钢3的下方,上排集水管2位于带钢3上方,收集水槽4位于带钢3上方,位于上排集水管2前方。为了节省空间,通常将下排集水管1设置在在上排集水管2的前面。As shown in Figure 1, the rolling direction of strip 3 is the direction of the arrow. The lower row of water collecting pipes 1 is located below the strip 3, the upper row of water collecting pipes 2 is located above the strip 3, and the collection tank 4 is located above the strip 3. Drain the water collection pipe 2 in front. In order to save space, the lower water collection pipe 1 is usually arranged in front of the upper water collection pipe 2 .

下排集水管1设置在前方,其喷嘴向上喷射,带钢3在进入除鳞机后先受到下排集水管上喷头喷出的高压水的打击力,使得带钢3头部向上翘起(俗称翘头),进而造成带钢3与上排集水管2相撞击,造成卡钢现象。卡钢是指轧件在正常运行过程中,卡在轧制线上,而不能向下游方向轧制的一种故障现象。The lower water collection pipe 1 is set in front, and its nozzle sprays upward. After entering the descaler, the strip 3 is first hit by the high-pressure water sprayed from the nozzle on the lower water collection pipe, causing the head of the strip 3 to tilt upward ( Commonly known as warping), which will cause the strip steel 3 to collide with the upper water collection pipe 2, causing the steel to get stuck. Steel jamming refers to a fault phenomenon in which a rolled piece is stuck on the rolling line during normal operation and cannot be rolled downstream.

如图2-7所示,一种高压水除鳞机防止轧制过程中钢板上翘的装置,包括轴承座5、轴套6、辊轴7与辊体8。As shown in Figure 2-7, a high-pressure water descaling machine is used to prevent the steel plate from warping during the rolling process. It includes a bearing seat 5, a sleeve 6, a roller shaft 7 and a roller body 8.

轴承座5两两对称设有4个螺栓孔51,螺栓孔51为贯穿轴承座本体的通孔。轴承座5与除磷机机盖9通过螺栓连接,采用倒挂形式安装在除磷机机盖9顶部两侧。The bearing seat 5 is symmetrically provided with four bolt holes 51 , and the bolt holes 51 are through holes that penetrate the bearing seat body. The bearing seat 5 is connected to the phosphorus removal machine cover 9 through bolts, and is installed upside down on both sides of the top of the phosphorus removal machine cover 9 .

辊体8为空心辊体,生产成本较低。辊体8两端套接在辊轴7的两端,并且通过键连接。The roller body 8 is a hollow roller body, and the production cost is low. Both ends of the roller body 8 are sleeved on both ends of the roller shaft 7 and connected by keys.

两个轴套6分别套接辊轴7两端的轴头上。The two bushings 6 are respectively sleeved on the shaft heads at both ends of the roller shaft 7 .

轴套6设有凸台61,轴承座5设有与凸台61相对应的凹槽52,凹槽52内设有螺纹孔,轴套6插入轴承座5内的轴套孔53内,凸台61放置在凹槽52内。The shaft sleeve 6 is provided with a boss 61, and the bearing seat 5 is provided with a groove 52 corresponding to the boss 61. The groove 52 is provided with a threaded hole, and the shaft sleeve 6 is inserted into the shaft sleeve hole 53 in the bearing seat 5. The platform 61 is placed in the groove 52 .

轴套6通过螺栓固定在轴承座5内。The shaft sleeve 6 is fixed in the bearing seat 5 through bolts.

为了适应高压水的较大冲击力,本实用新型采用轴套6,轴套6采用铜套。并且轴承座5与除磷机机盖9通过螺栓连接,采用倒挂形式安装在除磷机机盖9顶部。In order to adapt to the greater impact force of high-pressure water, the utility model adopts a shaft sleeve 6, and the shaft sleeve 6 adopts a copper sleeve. And the bearing seat 5 is connected to the phosphorus removal machine cover 9 through bolts, and is installed on the top of the phosphorus removal machine cover 9 in an upside down manner.

本实用新型轴套6设有润滑油道62,润滑油道62与轴承座5的注油孔54相对应,采用润滑脂润滑。由于润滑脂中的脂肪酸皂能够在金属表面形成吸附层,因此适用于高温、极压、低速、冲击、间歇运转、旋转方向变化等严酷条件。The shaft sleeve 6 of the utility model is provided with a lubricating oil passage 62. The lubricating oil passage 62 corresponds to the oil filling hole 54 of the bearing seat 5 and is lubricated by grease. Since the fatty acid soap in the grease can form an adsorption layer on the metal surface, it is suitable for severe conditions such as high temperature, extreme pressure, low speed, impact, intermittent operation, and changes in rotation direction.

本实用新型通过其轴承座5安装在除磷机机盖9顶部,辊体8位于带钢3上方,带钢3于辊体8与下排集水管1之间,辊体8位于下排集水管1前方。The utility model is installed on the top of the cover 9 of the phosphorus removal machine through its bearing seat 5. The roller body 8 is located above the strip steel 3. The strip steel 3 is between the roller body 8 and the lower row water collection pipe 1. The roller body 8 is located in the lower row water collection pipe. Water pipe 1 in front.

带钢3在进入除鳞机后先受到下排集水管1上喷头喷出的高压水的打击力,使得带钢3头部产生向上的力,辊体8压在带钢3头部,使得带钢3头部无法翘起,进而避免带钢3头部上翘,避免因此导致的卡钢事故。After entering the descaling machine, the strip 3 is first hit by the high-pressure water sprayed from the nozzle on the lower water collecting pipe 1, causing the head of the strip 3 to generate an upward force, and the roller body 8 presses on the head of the strip 3, so that The head of the steel strip 3 cannot be tilted up, thus preventing the head of the steel strip 3 from tilting up and causing steel jamming accidents.

以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。上述实施例中所用方法如无特别说明均为常规方法。The above are only preferred specific embodiments of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person familiar with the technical field can, within the technical scope disclosed by the present utility model, implement the present utility model according to the present utility model. Novel technical solutions and their concepts should be included in the protection scope of the present utility model if they are equivalently replaced or changed. Unless otherwise specified, the methods used in the above examples are conventional methods.

Claims (5)

1. The utility model provides a device that high-pressure water descaler prevented that steel sheet from upwarping in rolling process which characterized in that:
comprises a bearing seat, a shaft sleeve, a roll shaft and a roll body;
the bearing seat is provided with a bolt hole, the bearing seat is connected with the phosphorus removal machine cover through a bolt, and the bearing seat is mounted at the top of the phosphorus removal machine cover in an inverted hanging mode;
the shaft sleeve is fixedly connected in the bearing seat, and the shaft sleeve is sleeved at two ends of the roll shaft;
the roller body is sleeved on the roller shaft, the roller body is located above the steel plate, the steel plate is located above the lower row of water collecting pipes, and the roller body is located in front of the lower row of water collecting pipes.
2. The device for preventing the steel plate from warping up in the rolling process of the high-pressure water descaling machine according to claim 1, wherein the device comprises the following components:
the roller body is a hollow roller body.
3. The device for preventing the steel plate from warping up in the rolling process of the high-pressure water descaling machine according to claim 1, wherein the device comprises the following components:
the shaft sleeve is provided with a boss, the bearing seat is provided with a groove corresponding to the boss, and the boss is placed in the groove.
4. The device for preventing the steel plate from warping up in the rolling process of the high-pressure water descaling machine according to claim 1, wherein the device comprises the following components:
the shaft sleeve is provided with a lubricating oil duct, and the lubricating oil duct corresponds to the oil filling hole of the bearing seat and is lubricated by grease.
5. The device for preventing the steel plate from warping up in the rolling process of the high-pressure water descaling machine according to claim 1, wherein the device comprises the following components:
the shaft sleeve is fixedly connected in the bearing seat through bolts.
CN202321320987.6U 2023-05-29 2023-05-29 A high-pressure water descaler device to prevent the steel plate from warping during the rolling process Active CN220311331U (en)

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Application Number Priority Date Filing Date Title
CN202321320987.6U CN220311331U (en) 2023-05-29 2023-05-29 A high-pressure water descaler device to prevent the steel plate from warping during the rolling process

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