CN220305069U - Full-automatic fabric fuzzing and pilling tester - Google Patents

Abstract

The application discloses a full-automatic fabric fuzzing and pilling tester, which relates to the technical field of fabric testing equipment and comprises a base, a testing device and a testing device, wherein a mounting plate and a transverse sliding plate are arranged in the base; the driving motor is fixedly arranged in the base and drives the mounting plate to move left and right and the transverse sliding plate to move back and forth through the moving assembly; at least one longitudinal cylinder slidably mounted within said base; the lifting cylinders are connected with the output ends of the corresponding longitudinal cylinders and the mounting plate, and the longitudinal cylinders can drive the corresponding lifting cylinders to move left and right so as to realize the switching of the pilling station and the fuzzing station; the turnover mechanisms are connected to the upper ends of the corresponding lifting cylinders and can turn up and down so as to facilitate loading; connect a plurality of test components on the horizontal slide, this application need not manual operation, has convenient operation, testing result accuracy, effect that work efficiency is high.

Description

Full-automatic fabric fuzzing and pilling tester

Technical Field

The application relates to the technical field of fabric testing equipment, in particular to a full-automatic fabric fuzzing and pilling tester.

Background

Fuzzing and pilling test is a very important test in the production process of fabrics, can identify quality and technological effect of fabrics, in the prior art, fuzzing and pilling are detected, so that an abrasive table and a hairbrush are required to be manually replaced, and in the detection process, a plurality of fabrics are detected at the same time, so that the workload is very large in manual operation, and the test efficiency is very low.

Disclosure of Invention

In view of the above, the present application provides a fully automatic fabric fuzzing and pilling tester to solve the above technical problems.

In order to achieve the above purpose, the present utility model provides the following technical solutions:

a fully automatic fabric fuzzing and pilling tester comprising:

the base is internally provided with a mounting plate and a transverse sliding plate;

the driving motor is fixedly arranged in the base and drives the mounting plate to move left and right and the transverse sliding plate to move back and forth through the moving assembly;

at least one longitudinal cylinder slidably mounted within said base;

the lifting cylinders are connected with the output ends of the corresponding longitudinal cylinders and the mounting plate, and the longitudinal cylinders can drive the corresponding lifting cylinders to move left and right so as to realize the switching of the pilling station and the fuzzing station;

the turnover mechanisms are connected to the upper ends of the corresponding lifting cylinders and can turn up and down so as to facilitate loading;

a plurality of test assemblies coupled to the cross slide.

Further, the test assembly includes:

the sample loading clamping rings are connected to the lower ends of the corresponding turnover mechanisms and are used for assembling sample cloth;

a plurality of weight weights are arranged at the upper ends of the corresponding turnover mechanisms;

a plurality of support platforms arranged on the base at intervals in the front-back direction;

a plurality of brush assemblies each provided on a corresponding one of the support platforms, a height of a brush of the brush assembly being adjustable;

the abrasive tables are arranged on the corresponding supporting platforms, and the abrasive tables and the brush assemblies are respectively connected to the left end and the right end of the supporting platform.

Still further, the tilting mechanism includes:

the fixed arm is connected with the connecting rod of the lifting cylinder;

the overturning motor is arranged at the right end of the fixed arm;

and the swing arm is connected with the overturning motor, and the sample loading clamping ring and the heavy hammer weight are respectively arranged at the upper end and the lower end of the swing arm.

Still further, the right-hand member of fixed arm is equipped with the installation department, the swing arm is connected on the installation department, the upset can drive the swing arm is in upset on the installation department, the bottom of fixed arm is equipped with leveling screw, leveling screw's upper end supports the bottom of swing arm.

Still further, the moving assembly includes:

the eccentric wheel is connected with the output end of the driving motor;

the connecting shaft is connected to the upper end of the eccentric wheel, two bearings are arranged on the connecting shaft, and the connecting shaft can drive the mounting plate to move left and right and the transverse sliding plate to move back and forth through the bearings.

Furthermore, the upper end of the transverse sliding plate is connected with a plurality of sliding blocks through a sliding block connecting plate, the sliding blocks can move back and forth on transverse guide rails arranged in the base, and the supporting platform is connected with the sliding block connecting plate through a connecting frame.

Still further, still be equipped with restriction slide rail and guide rail in the base, vertical cylinder can be in the restriction slide rail is interior remove, the mounting panel can be in slide on the guide rail, the right-hand member of mounting panel is connected with the movable block, the movable block can reciprocate.

Still further, the movable block is internally provided with a first chute, the transverse sliding plate is internally provided with a second chute, the upper bearing can slide in the first chute, and the lower bearing can slide in the second chute.

Further, the brush assembly further comprises:

the connecting sheets are arranged on the corresponding supporting platforms;

and the hairbrush is arranged on the bottom ring and is connected with the groove of the connecting sheet through a pair of adjusting components.

Still further, the adjustment assembly includes:

the piston is arranged in the sliding cavity of the bottom ring in a sliding way, the outer end of the piston is connected with a push rod, and the outer end of the push rod can be inserted into the through hole of the connecting sheet;

a compression spring held against the piston and the sliding chamber.

From the above technical solution, the advantages of the present utility model are:

1. the brush subassembly and the abrasive material platform in this application set up on supporting platform, driving motor drives the mounting panel through moving the subassembly and moves about and supporting platform reciprocates, the mounting panel can drive sample cloth and move about, supporting platform can drive brush subassembly and abrasive material platform and reciprocate, thereby make sample cloth and brush subassembly/abrasive material platform do relative vertical motion, thereby can carry out the pilling test to sample cloth, the problem that the manual replacement brush subassembly takes time and energy with the abrasive material platform among the solution prior art, not only liberated the labour, and make work efficiency improve greatly.

2. The utility model discloses still be equipped with tilting mechanism in this application, can overturn the position of dress appearance snap ring and weight to make when placing the sample cloth in the upside light convenient more.

3. The method and the device do not need manual operation, and can realize full-automatic test, so that the working efficiency is very high, and the accuracy of test results is high.

Drawings

The accompanying drawings, which are included to provide a further understanding of the application, illustrate and explain the application and are not to be construed as limiting the application.

Fig. 1 is a schematic three-dimensional structure of the present application.

Fig. 2 is a front view of the present application.

Fig. 3 is a left side view of the present application.

Fig. 4 is a partial enlarged view at a of fig. 2.

Fig. 5 is a schematic structural view of the brush assembly of the present application.

Fig. 6 is a partial enlarged view at B of fig. 5.

Fig. 7 is a top view of the tilting mechanism of the present application.

Fig. 8 is a schematic three-dimensional structure of a partial structure of the present application.

Fig. 9 is a partial enlarged view at C of fig. 8.

Fig. 10 is a top view of a mobile assembly of the present application.

List of reference numerals: the device comprises a base 1, a longitudinal cylinder 2, a limiting slide rail 2-1, a mounting plate 3, a guide rail 3-1, a moving block 3-2, a first slide groove 3-21, a driving motor 4, an eccentric wheel 4-1, a connecting shaft 4-2, a bearing 4-21, a protective shell 5, a lifting cylinder 6, a connecting rod 6-1, a sample loading clamp ring 7, a sample cloth 8, a leveling screw 9, a turnover mechanism 10, a fixed arm 10-1, a mounting part 10-2, a turnover motor 10-3, a swing arm 10-4, a weight 11, a brush assembly 12, a brush 12-1, a bottom ring 12-2, a sliding cavity 12-21, a connecting piece 12-3, a groove 12-31, a through hole 12-32, a push rod 12-4, a compression spring 12-5, a piston 12-6, an abrasive table 13, a clamp ring 13-1, an abrasive sheet 14, a transverse guide rail 15, a slide block 15-1, a connecting frame 16, a slide block 16-1, a transverse slide plate 16-2, a second slide groove 16-21 and a supporting platform 17.

Detailed Description

For the purposes of making the objects, technical solutions and advantages of the present application more apparent, the present application will be described in further detail with reference to the embodiments and the accompanying drawings. The exemplary embodiments of the present application and their descriptions are used herein to explain the present application, but are not intended to be limiting of the present application.

It should be noted that all directional indicators (such as up, down, left, right, front, and rear … …) in the embodiments of the present application are merely used to explain the relative positional relationship, movement conditions, etc. between the components in a specific posture (as shown in the drawings), and if the specific posture is changed, the connection in which the directional indicator is correspondingly changed may be a direct connection or an indirect connection.

Furthermore, the terms "first," "second," and the like, are used merely for distinguishing between descriptions and not for distinguishing between them.

Referring to fig. 1 to 10, as shown in fig. 1, the embodiment provides a full-automatic fabric fuzzing and pilling tester, which comprises a base 1, wherein a mounting plate 3 and a transverse sliding plate 16-2 are arranged in the base 1; the driving motor 4 is fixedly arranged in the base 1, and the driving motor 4 drives the mounting plate 3 to move left and right and the transverse sliding plate 16-2 to move back and forth through a moving assembly; two longitudinal cylinders 2, said longitudinal cylinders 2 being slidably mounted in said base 1; the two lifting cylinders 6 are connected with the output ends of the corresponding longitudinal cylinders 2 and the mounting plate 3, and the two longitudinal cylinders 2 can drive the two lifting cylinders 6 to move left and right so as to realize the switching of the pilling station and the fuzzing station; the six turnover mechanisms 10 are connected to the upper ends of the corresponding lifting cylinders 6, and the turnover mechanisms 10 can turn up and down so as to facilitate loading; six test assemblies are attached to the cross slide 16-2.

In an embodiment of the present application, the test assembly includes: the sample loading clamping rings 7 are connected to the lower ends of the corresponding turnover mechanisms 10, and the sample loading clamping rings 7 are used for assembling sample cloth 8; the weight weights 11 are arranged at the upper ends of the corresponding turnover mechanisms 10; a plurality of support platforms 17, wherein the support platforms 17 are arranged on the base 1 at intervals in front-back; a plurality of brush assemblies 12, said brush assemblies 12 being disposed on respective said support platforms 17, the height of the brushes 12-1 of said brush assemblies 12 being adjustable; the abrasive tables 13 are arranged on the corresponding supporting platforms 17, the abrasive tables 13 and the hairbrush assemblies 12 are respectively connected to the left end and the right end of the supporting platforms 17, the abrasive tables 13 are located at a pilling station and used for testing pilling performance, and the hairbrush assemblies 12 are located at a pilling station and used for testing pilling performance.

Preferably, in the present embodiment, the fully automatic fabric fuzzing and pilling tester is model YG502J, and has 12 stations, and is capable of simultaneously performing fuzzing and pilling tests of six sets (6 brush assemblies 12 and 6 abrasive tables 13) of specimen cloths 8.

Preferably, in the embodiment of the application, the sample loading clamp ring 7 is made of high-quality special aluminum material, and the weight 11 is made of 304 stainless steel.

As shown in fig. 7, the tilting mechanism 10 includes: the fixed arm 10-1, wherein the fixed arm 10-1 is connected with a connecting rod 6-1 commonly connected with the tops of the two lifting cylinders 6; the overturning motor 10-3, wherein the overturning motor 10-3 is arranged at the right end of the fixed arm 10-1; swing arm 10-4, swing arm 10-4 with upset motor 10-3 is connected, dress appearance snap ring 7 with weight 11 sets up respectively the upper and lower both ends of swing arm 10-4, weight 11 can provide certain weight for sample cloth 8 can fully contact with brush 12-1/abrasive material piece 14, thereby makes the test result more accurate.

In this embodiment of the application, the right-hand member of fixed arm 10-1 is equipped with installation department 10-2, swing arm 10-4 is connected on the installation department 10-2, upset motor 10-3 can drive swing arm 10-4 is in upset on the installation department 10-2, the bottom of fixed arm 10-1 is equipped with leveling screw 9, leveling screw 9's upper end supports the bottom of swing arm 10-4, leveling screw 9 can support swing arm 10-4 to inject swing arm 10-4 and be in the horizontality, thereby make sample cloth 8 can fully contact with brush 12-1/abrasive sheet 14.

As shown in fig. 2, the abrasive table 13 is provided with an abrasive sheet 14, and the abrasive sheet 14 is used for testing the pilling performance of the sample cloth 8.

Preferably, in the embodiment of the present application, as shown in fig. 4, a clamp ring 13-1 is provided on the outer side of the abrasive table 13, and the clamp ring 13-1 is used to fix the abrasive sheet 14 on the abrasive table 13.

As shown in fig. 8 and 9, the moving assembly includes: the eccentric wheel 4-1, wherein the eccentric wheel 4-1 is connected with the output end of the driving motor 4; the connecting shaft 4-2, the connecting shaft 4-2 is connected to the upper end of the eccentric wheel 4-1, two bearings 4-21 are arranged on the connecting shaft 4-2, and the connecting shaft 4-2 can drive the mounting plate 3 to move left and right and the transverse sliding plate 16-2 to move back and forth through the bearings 4-21.

The upper end of the transverse sliding plate 16-2 is connected with a plurality of sliding blocks 15-1 through a sliding block connecting plate 16-1, the sliding blocks 15-1 can move back and forth on a transverse guide rail 15 arranged in the base 1, and the supporting platform 17 is connected with the sliding block connecting plate 16-1 through a connecting frame 16.

Still be equipped with restriction slide rail 2-1 and guide rail 3-1 in the base 1, vertical cylinder 2 can be in restriction slide rail 2-1 is interior remove, mounting panel 3 can slide on guide rail 3-1, the right-hand member of mounting panel 3 is connected with movable block 3-2, movable block 3-2 can reciprocate.

A first sliding groove 3-21 is formed in the moving block 3-2, a second sliding groove 16-21 is formed in the transverse sliding plate 16-2, the upper bearing 4-21 can slide in the first sliding groove 3-21, and the lower bearing 4-21 can slide in the second sliding groove 16-21.

As shown in fig. 10, the length direction of the first chute 3-21 is the front-back direction, and the length direction of the second chute 16-21 is the left-right direction, so that the upper bearing 4-21 can only drive the moving block 3-2 to move in the left-right direction, and the lower bearing 4-21 can only drive the transverse sliding plate 16-2 to move in the front-back direction, thereby the sample cloth 8 and the supporting platform 17 do relative vertical movement under the action of the drive motor 4.

As shown in fig. 3, the driving motor 4 drives the moving assembly to rotate, and the moving assembly can drive the mounting plate 3 and the supporting platform 17 to move, so that the sample loading clamp ring 7 and the supporting platform 17 do relative vertical movement.

In this embodiment, the telescopic link of vertical cylinder 2 is fixed in base 1, starts through vertical cylinder 2, and vertical cylinder 2 can drive lift cylinder 6 and control the removal to make sample cloth 8 can switch in the position of brush subassembly 12 and abrasive material platform 13, need not manual operation, degree of automation is high, the transposition is convenient fast.

Preferably, in this embodiment of the present application, the lifting cylinder 6 is disposed in the protective shell 5, the protective shell 5 is connected with the upper end of the longitudinal cylinder 2, the turnover mechanism 10 is connected to the upper end of the lifting cylinder 6, and the lifting cylinder 6 can drive the turnover mechanism 10 to move up and down, so that the sample cloth 8 moves up, so as to switch the pilling station and the fuzzing station.

As shown in fig. 5, the brush assembly 12 further includes: a connecting piece 12-3, wherein the connecting piece 12-3 is arranged on the corresponding supporting platform 17; the bottom ring 12-2, the bottom ring 12-2 is connected with the groove 12-31 of the connecting sheet 12-3 through a pair of adjusting components, and the brush 12-1 is arranged on the bottom ring 12-2.

In this application embodiment, the brush is nylon brush, and nylon brush plants silk aperture and is: (4.5+/-0.03) mm, wherein each hole of nylon filaments is (150+/-1), the hole pitch is (7+/-0.3) mm, and the diameter of the nylon brush is as follows: (0.3+/-0.01) mm, wherein the rigidity of the nylon wires is uniform, the nylon wire heads are round heads, the brush surfaces are flush, and the height difference is as follows: < 0.1mm.

As shown in fig. 6, the adjusting assembly includes: the piston 12-6 is arranged in the sliding cavity 12-21 of the bottom ring 12-2 in a sliding manner, the outer end of the piston 12-6 is connected with the push rod 12-4, and the outer end of the push rod 12-4 can be inserted into the through hole 12-32 of the connecting sheet 12-3; a compression spring 12-5, said compression spring 12-5 being held against said piston 12-6 and said sliding chamber 12-21.

Preferably, in the embodiment of the present application, the left and right sides of the groove 12-31 are respectively provided with a plurality of through holes 12-32, and the plurality of through holes 12-32 on the same side are vertically spaced apart, and by inserting the push rod 12-4 into different through holes 12-32, the height of the bottom ring 12-2 in the groove 12-31 can be adjusted, thereby adjusting the height of the brush 12-1.

Preferably, in the embodiment of the present application, the height adjustable range of the adjusting assembly: (2-12) mm.

Preferably, in the embodiment of the present application, each set of the brush 12-1 and the abrasive table 13 is provided with 304 hand screws and positioning pins, which can be replaced individually, and is convenient and quick to replace.

Preferably, in the embodiment of the present application, a display screen is disposed on a side surface of the base 1, and the display screen is a large-screen color touch screen.

Preferably, in the embodiment of the present application, the fully automatic fabric fuzzing and pilling tester is configured with a measurement and control system FY-Meas & Ctrl, including: hardware: a multifunctional circuit board for measurement and control; software: (1) v1.0 multifunctional test software; FY-Meas & Ctrl 2.0 multifunctional measurement and control software.

In this embodiment, driving motor 4 can drive the removal subassembly and rotate, remove the subassembly and can drive mounting panel 3 and control and remove, mounting panel 3 is connected with lift cylinder 6, lift cylinder 6 is connected with dress appearance snap ring 7 through tilting mechanism 10, consequently can drive dress appearance snap ring 7 and control and remove, and similarly, remove the subassembly and can drive horizontal slide 16-2 and reciprocate, horizontal slide 16-2 is connected with slider connecting plate 16-1, slider connecting plate 16-1 passes through link 16 and is connected with supporting platform 17, consequently supporting platform 17 can reciprocate, when needing to switch the station, vertical cylinder 2 starts, under the restriction of telescopic link, vertical cylinder 2 drives lift cylinder 6 and controls and remove, thereby make dress appearance snap ring 7 can switch on pilling station and fuzzing station.

Working principle: first, after the ventilation is performed, the instrument is in an initial position. The lifting cylinder 6 is in a lifted state; the longitudinal cylinder 2 is located above the fuzzing station-brush assembly 12.

Next, the height of the brush assembly 12 is adjusted to a desired height, and after the standard abrasive sheet 14 and the weight 11 are sequentially placed on the abrasive table 13, the clamp ring 13-1 is tightened and the weight 11 is removed.

And thirdly, after the turnover mechanism 10 is turned to a sample loading state, sequentially placing foam gaskets, cutting the sample cloth 8 to be detected, screwing the sample loading clamping ring 7, and turning to a testing state.

Finally, setting the required parameters. The instrument automatically carries out fuzzing and pilling tests according to the set parameter values, and automatically stops and returns to the initial position after the preset parameter values are reached.

The automatic switching device can automatically switch by setting times, does not need to participate in manual work, releases manual work, liberates manual labor force, and enables the test result to be more accurate and the working efficiency to be higher.

The foregoing description is only a preferred embodiment of the present application and is not intended to limit the present application, and various modifications and variations may be made to the embodiment of the present application by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application should be included in the protection scope of the present application.

Claims (10)

1. A full-automatic fabric fuzzing and pilling tester, comprising:

the base (1), the base (1) is internally provided with a mounting plate (3) and a transverse sliding plate (16-2);

the driving motor (4) is fixedly arranged in the base (1), and the driving motor (4) drives the mounting plate (3) to move left and right and the transverse sliding plate (16-2) to move back and forth through the moving assembly;

at least one longitudinal cylinder (2) slidingly mounted in said base (1);

the lifting cylinders (6) are connected with the output ends of the corresponding longitudinal cylinders (2) and the mounting plate (3), and the longitudinal cylinders (2) can drive the corresponding lifting cylinders (6) to move left and right so as to realize the switching of the pilling station and the fuzzing station;

the turnover mechanisms (10) are connected to the upper ends of the corresponding lifting cylinders (6), and the turnover mechanisms (10) can turn up and down so as to facilitate loading;

a plurality of test assemblies coupled to the cross slide (16-2).

2. The fully automatic fabric fuzzing and pilling tester of claim 1, wherein the test assembly comprises:

a plurality of sample loading clamping rings (7) which are connected to the lower ends of the corresponding turnover mechanisms (10), wherein the sample loading clamping rings (7) are used for assembling sample cloth (8);

a plurality of weight weights (11) which are all arranged at the upper ends of the corresponding turnover mechanisms (10);

a plurality of support platforms (17) arranged on the base (1) at intervals in the front-back direction;

-a plurality of brush assemblies (12) each arranged on a respective said support platform (17), the height of the brushes (12-1) of said brush assemblies (12) being adjustable;

the plurality of abrasive tables (13) are arranged on the corresponding supporting platforms (17), and the abrasive tables (13) and the hairbrush components (12) are respectively connected to the left end and the right end of the supporting platforms (17).

3. The fully automatic fabric fuzzing and pilling tester according to claim 2, wherein the turning mechanism (10) comprises:

a fixed arm (10-1) connected with the connecting rod (6-1) of the lifting cylinder (6);

a turnover motor (10-3) arranged at the right end of the fixed arm (10-1);

the sample loading clamp ring (7) and the heavy hammer weight (11) are respectively arranged at the upper end and the lower end of the swing arm (10-4).

4. The full-automatic fabric fuzzing and pilling tester according to claim 3, wherein a mounting part (10-2) is arranged at the right end of the fixed arm (10-1), the swing arm (10-4) is connected to the mounting part (10-2), the turning motor (10-3) can drive the swing arm (10-4) to turn over on the mounting part (10-2), a leveling screw (9) is arranged at the bottom of the fixed arm (10-1), and the upper end of the leveling screw (9) is supported at the bottom of the swing arm (10-4).

5. The fully automatic fabric fuzzing and pilling tester of claim 2, wherein the moving assembly comprises:

the eccentric wheel (4-1), the said eccentric wheel (4-1) connects to the output end of the said driving motor (4);

the connecting shaft (4-2), connecting shaft (4-2) are connected in the upper end of eccentric wheel (4-1), be equipped with two bearings (4-21) on connecting shaft (4-2), connecting shaft (4-2) pass through bearing (4-21) can drive mounting panel (3) left and right movement with horizontal slide (16-2) back and forth movement.

6. The full-automatic fabric fuzzing and pilling tester according to claim 5, wherein a plurality of sliders (15-1) are connected to the upper end of the transverse slider (16-2) through a slider connecting plate (16-1), the sliders (15-1) can move back and forth on transverse guide rails (15) arranged in the base (1), and the supporting platform (17) is connected with the slider connecting plate (16-1) through a connecting frame (16).

7. The full-automatic fabric fuzzing and pilling tester according to claim 6, wherein a limiting slide rail (2-1) and a guide rail (3-1) are further arranged in the base (1), the longitudinal air cylinder (2) can move in the limiting slide rail (2-1), the mounting plate (3) can slide on the guide rail (3-1), the right end of the mounting plate (3) is connected with a moving block (3-2), and the moving block (3-2) can move back and forth.

8. The full-automatic fabric pilling tester according to claim 7, wherein a first chute (3-21) is formed in the moving block (3-2), a second chute (16-21) is formed in the transverse sliding plate (16-2), the upper bearing (4-21) can slide in the first chute (3-21), and the lower bearing (4-21) can slide in the second chute (16-21).

9. The fully automatic fabric fuzzing and pilling tester according to claim 2, wherein the brush assembly (12) further comprises:

a connecting piece (12-3) arranged on the corresponding supporting platform (17);

and a bottom ring (12-2) connected with the groove (12-31) of the connecting sheet (12-3) through a pair of adjusting components, wherein the hairbrush (12-1) is arranged on the bottom ring (12-2).

10. The fully automatic fabric fuzzing and pilling tester of claim 9, wherein the adjustment assembly comprises:

the piston (12-6) is arranged in the sliding cavity (12-21) of the bottom ring (12-2) in a sliding manner, the outer end of the piston (12-6) is connected with the push rod (12-4), and the outer end of the push rod (12-4) can be inserted into the through hole (12-32) of the connecting sheet (12-3);

-a compression spring (12-5) which is held against the piston (12-6) and the sliding chamber (12-21).