CN220300820U - Aluminum slag separation equipment in aluminum smelting process - Google Patents

Aluminum slag separation equipment in aluminum smelting process Download PDF

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Publication number
CN220300820U
CN220300820U CN202320959410.3U CN202320959410U CN220300820U CN 220300820 U CN220300820 U CN 220300820U CN 202320959410 U CN202320959410 U CN 202320959410U CN 220300820 U CN220300820 U CN 220300820U
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slag
aluminum
dragging
falling
push rod
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CN202320959410.3U
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Chinese (zh)
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赵军林
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Hunan Pingfeng Aluminum Co ltd
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Hunan Pingfeng Aluminum Co ltd
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Abstract

The utility model relates to the technical field of aluminum slag separation, in particular to aluminum slag separation equipment in an aluminum smelting process. The device comprises a residue filtering mechanism above an aluminum liquid flowing channel in a tank body, wherein one side of the residue filtering mechanism is provided with a residue falling channel; the slag filtering mechanism comprises slag dragging vertical seats arranged on two sides of the aluminum liquid flow channel on the tank body, slag dragging rotating shafts are arranged between the slag dragging vertical seats, and a plurality of slag dragging net plates for skimming slag from the surface of the molten aluminum liquid are uniformly arranged on the slag dragging rotating shafts at intervals; a slag passing cambered surface with an arc-shaped section is arranged between the two slag fishing net plates and the connecting part of the slag fishing rotating shaft, and a slag pushing piece matched with the slag passing cambered surface is arranged on one side of the slag fishing vertical seat. The technical scheme has the beneficial effects that: through setting up aluminium liquid flow channel and the filter residue mechanism cooperation of high-efficient drag for sediment, from bottom to top, from the back forward and cyclic rotation drag for sediment otter board can be incessantly and steadily reliably drag for the aluminium sediment that the molten aluminium liquid surface was floated, and rethread pushes away sediment spare and falls the sediment setting element and collect it and release.

Description

Aluminum slag separation equipment in aluminum smelting process
Technical Field
The utility model relates to the technical field of aluminum slag separation, in particular to aluminum slag separation equipment in an aluminum smelting process.
Background
As a main byproduct of the aluminum industry, aluminum slag is produced in all aluminum melting processes, wherein the aluminum content accounts for about 1-12% of the total loss in the aluminum production and use process. In the existing aluminum slag separation technical field, manual or simple mechanical filtration is generally adopted to realize aluminum slag separation; for the existing aluminum smelting equipment, the slag removal means is time-consuming and labor-consuming to realize, and the manual or arranged mechanical filter screen needs to remove slag in a range which covers the whole surface of the smelting furnace; accurate, efficient and automatic slag skimming operation cannot be realized through a specific flow channel.
Disclosure of Invention
The technical problems to be solved by the technical proposal are as follows: in the existing aluminum casting link, the slag skimming means is too original; there are disadvantages in that the degree of automation is low and time consuming and inefficient.
In order to achieve the above purpose, the utility model adopts the technical scheme that: an aluminum slag separation device in an aluminum smelting process comprises a slag filtering mechanism above an aluminum liquid flowing channel in a tank body, wherein one side of the slag filtering mechanism is provided with a slag falling channel; the slag filtering mechanism comprises slag dragging vertical seats arranged on two sides of an aluminum liquid flow channel on the tank body, slag dragging rotating shafts are arranged between the slag dragging vertical seats, and a plurality of slag dragging net plates for skimming slag from the surface of molten aluminum liquid are uniformly arranged on the slag dragging rotating shafts at intervals; a slag passing cambered surface with an arc-shaped section is arranged between the two slag fishing net plates and the connecting part of the slag fishing rotating shaft, and one side of the slag fishing vertical seat is provided with a slag pushing piece matched with the slag passing cambered surface; the front section of the slag pushing piece is connected with a slag falling positioning piece through a connecting block, and a positioning ring matched with the slag falling positioning piece is arranged on the side surface of the slag dragging vertical seat; the bottom of the slag pushing piece is fixedly arranged on a base positioned at one side of the tank body.
The technical scheme has the beneficial effects that: through setting up aluminium liquid flow channel and the filter residue mechanism cooperation of high-efficient drag for sediment, from bottom to top, from the back forward and cyclic rotation drag for sediment otter board can be incessantly and steadily reliably drag for the aluminium sediment that the molten aluminium liquid surface was floated, and rethread pushes away sediment spare and falls the sediment setting element and collect it and release.
The technical problems to be solved by the improvement of the technical scheme are as follows: how to realize the efficient and stable pushing of the aluminum slag on the slag fishing net plate.
In order to achieve the purpose, the utility model creates the technical scheme adopted after improvement: the slag pushing piece comprises a push rod which is parallel to the slag dragging rotating shaft and is arranged above the slag dragging vertical seat side, and the tail end of the push rod is arranged on the air cylinder piece; the front end of the ejector rod is provided with a slag pushing plate for pushing away aluminum slag between slag dragging net plates, and the bottom end profile of the slag pushing plate is matched with the surface profile of the slag passing cambered surface; when the ejector rod moves to the forefront end, the slag pushing plate passes through the slag passing cambered surface and is positioned right above a slag falling channel connected with the slag dragging stand at the other side.
The beneficial effects after this technical scheme improves are: the slag pushing plate matched with the slag passing cambered surface can quickly pass through the surface of the slag pushing plate when the slag dragging rotating shaft rotates to be stopped to a proper position each time, push the aluminum slag accumulated above the slag pushing plate to the slag falling channel, retract the aluminum slag to the original position and wait for the next rotation stop.
The technical problems to be solved by the improvement of the technical scheme are as follows: the aluminum slag on the slag fishing net plate is easy to adhere and is not easy to drop and accumulate; the ejector rod which circularly stretches and contracts for many times also needs to be further positioned in order to enable the slag pushing plate to accurately attach to the slag arc surface.
In order to achieve the purpose, the utility model creates the technical scheme adopted after improvement: the slag falling positioning piece comprises a sliding barrel connected with the ejector rod through a connecting block; the sliding cylinder is provided with an impact push rod capable of sliding back and forth, and a buffer reset pressure spring is arranged between the impact push rod and the tail end of the sliding cylinder; the front end of the impact push rod is provided with a positioning head matched with the positioning ring.
The beneficial effects after this technical scheme improves are: the slag dragging vertical seat is fixedly arranged, and the positioning ring is also fixed on the slag dragging vertical seat, so that the impact push rod which continuously reciprocates back and forth can be helped to realize quick positioning through the positioning head of which the front end is matched with the positioning ring; and when the slag pushing plate moves forward to push slag every time, the vibration effect caused by the impact of the positioning head on the positioning ring can also help the aluminum slag adhered on the slag dragging net plate to slide onto the slag passing cambered surface at the bottom, so that the slag pushing plate can clean the aluminum slag thoroughly.
The technical problems to be solved by the improvement of the technical scheme are as follows: the impact push rod is easy to be separated from the sliding cylinder under the action of the pressure spring after being reset.
In order to achieve the purpose, the utility model creates the technical scheme adopted after improvement: the rear end of the impact push rod is provided with a limiting block in the sliding cylinder, and the front end of the sliding cylinder is provided with a limiting ring for limiting the limiting block from falling out.
The beneficial effects after this technical scheme improves are: the limiting block is matched with the limiting ring, so that the impact push rod can be further prevented from falling out of the sliding cylinder after being reset.
The technical problems to be solved by the improvement of the technical scheme are as follows: the front end of the slag fishing net plate is flat, so that when the slag fishing net plate rotates, the bottom of aluminum liquid is stirred to flow vigorously, the liquid level fluctuates up and down, and the slag skimming operation on the surface is inconvenient.
In order to achieve the purpose, the utility model creates the technical scheme adopted after improvement: the outer end of the slag fishing net plate is provided with comb teeth for filtering aluminum liquid and scraping out aluminum slag.
The beneficial effects after this technical scheme improves are: through setting up the broach structure, can also pass through a large amount of aluminium liquid smoothly when rotating when guaranteeing to drag for out aluminium sediment for it is more steady high-efficient to take off sediment operation.
The technical problems to be solved by the improvement of the technical scheme are as follows: how the slag dragging rotating shaft realizes automatic control.
In order to achieve the purpose, the utility model creates the technical scheme adopted after improvement: one end of the slag dragging rotating shaft is connected with a servo motor for controlling and driving the slag dragging rotating shaft to rotate.
The beneficial effects after this technical scheme improves are: the servo motor capable of timing, quantifying and rotating and stopping is arranged to control the rotation of the slag dragging rotating shaft, so that the slag raking operation is more accurately and efficiently completed.
Drawings
Fig. 1 is a schematic perspective view of the present utility model.
Fig. 2 is a schematic top view of the present utility model.
FIG. 3 is a schematic cross-sectional view of A-A in FIG. 2.
Fig. 4 is a schematic perspective view of the slag pushing member 35 and the slag positioning member 36 according to the present utility model.
The character labels in the figure are shown as 1, a pool body; 2. an aluminum liquid flow channel; 3. a filter residue mechanism; 31. a slag dragging vertical seat; 311. a positioning ring; 32. a slag dragging rotating shaft; 321. a servo motor; 33. slag fishing net plate; 331. comb teeth; 34. slag passing cambered surface; 35. a slag pushing piece; 351. a slag pushing plate; 352. a push rod; 353. a cylinder member; 36. a slag falling positioning piece; 361. a positioning head; 362. impact the push rod; 363. a slide cylinder; 364. a pressure spring; 365. a limiting block; 366. a limiting ring; 37. a connecting block; 38. a base; 39. and a slag falling channel.
Detailed Description
In order that those skilled in the art may better understand the technical solutions of the present utility model, the following detailed description of the present utility model with reference to the accompanying drawings is provided for exemplary and explanatory purposes only and should not be construed as limiting the scope of the present utility model.
Example 1:
an aluminum slag separation device in an aluminum smelting process comprises a slag filtering mechanism 3 above an aluminum liquid flowing channel 2 in a tank body 1, wherein one side of the slag filtering mechanism 3 is provided with a slag falling channel 39; the slag filtering mechanism 3 comprises slag dragging vertical seats 31 arranged on two sides of the aluminum liquid flowing channel 2 on the tank body 1, slag dragging rotating shafts 32 are arranged between the slag dragging vertical seats 31, and a plurality of slag dragging net plates 33 for skimming slag from the surface of molten aluminum liquid are uniformly arranged on the slag dragging rotating shafts 32 at intervals; a slag passing cambered surface 34 with an arc-shaped section is arranged between the connection parts of the slag fishing net plates 33 and the slag fishing rotating shafts 32, and one side of the slag fishing vertical seat 31 is provided with a slag pushing piece 35 matched with the slag passing cambered surface 34; the front section of the slag pushing piece 35 is connected with a slag falling positioning piece 36 through a connecting block 37, and a positioning ring 311 matched with the slag falling positioning piece 36 is arranged on the side surface of the slag dragging stand 31; the bottom of the slag pushing piece 35 is fixedly arranged on a base 38 positioned on one side of the tank body 1.
Example 2:
as a further optimization of the above embodiment: an aluminum slag separation device in an aluminum smelting process comprises a slag filtering mechanism 3 above an aluminum liquid flowing channel 2 in a tank body 1, wherein one side of the slag filtering mechanism 3 is provided with a slag falling channel 39; the slag filtering mechanism 3 comprises slag dragging vertical seats 31 arranged on two sides of the aluminum liquid flowing channel 2 on the tank body 1, slag dragging rotating shafts 32 are arranged between the slag dragging vertical seats 31, and a plurality of slag dragging net plates 33 for skimming slag from the surface of molten aluminum liquid are uniformly arranged on the slag dragging rotating shafts 32 at intervals; a slag passing cambered surface 34 with an arc-shaped section is arranged between the connection parts of the slag fishing net plates 33 and the slag fishing rotating shafts 32, and one side of the slag fishing vertical seat 31 is provided with a slag pushing piece 35 matched with the slag passing cambered surface 34; the front section of the slag pushing piece 35 is connected with a slag falling positioning piece 36 through a connecting block 37, and a positioning ring 311 matched with the slag falling positioning piece 36 is arranged on the side surface of the slag dragging stand 31; the bottom of the slag pushing piece 35 is fixedly arranged on a base 38 positioned on one side of the tank body 1. The slag pushing piece 35 comprises a push rod 352 which is parallel to the slag dragging rotary shaft 32 and is arranged above the slag dragging vertical seat 31 side, and the tail end of the push rod 352 is arranged on the air cylinder piece 353; the front end of the ejector rod 352 is provided with a slag pushing plate 351 for pushing away aluminum slag between the slag dragging net plates 33, and the bottom end profile of the slag pushing plate 351 is matched with the surface profile of the slag passing cambered surface 34; when the ejector rod 352 moves to the forefront end, the slag pushing plate 351 passes through the slag passing cambered surface 34 and is positioned right above the slag falling channel 39 connected with the slag dragging stand 31 at the other side.
Example 3:
as a further optimization of the above embodiment: an aluminum slag separation device in an aluminum smelting process comprises a slag filtering mechanism 3 above an aluminum liquid flowing channel 2 in a tank body 1, wherein one side of the slag filtering mechanism 3 is provided with a slag falling channel 39; the slag filtering mechanism 3 comprises slag dragging vertical seats 31 arranged on two sides of the aluminum liquid flowing channel 2 on the tank body 1, slag dragging rotating shafts 32 are arranged between the slag dragging vertical seats 31, and a plurality of slag dragging net plates 33 for skimming slag from the surface of molten aluminum liquid are uniformly arranged on the slag dragging rotating shafts 32 at intervals; a slag passing cambered surface 34 with an arc-shaped section is arranged between the connection parts of the slag fishing net plates 33 and the slag fishing rotating shafts 32, and one side of the slag fishing vertical seat 31 is provided with a slag pushing piece 35 matched with the slag passing cambered surface 34; the front section of the slag pushing piece 35 is connected with a slag falling positioning piece 36 through a connecting block 37, and a positioning ring 311 matched with the slag falling positioning piece 36 is arranged on the side surface of the slag dragging stand 31; the bottom of the slag pushing piece 35 is fixedly arranged on a base 38 positioned on one side of the tank body 1. The slag falling positioning piece 36 comprises a sliding barrel 363 connected with the ejector rod 352 through a connecting block 37; the sliding barrel 363 is provided with an impact push rod 362 capable of sliding back and forth, and a buffer reset compression spring 364 is arranged between the impact push rod 362 and the tail end of the sliding barrel 363; the front end of the impact push rod 362 is provided with a positioning head 361 matched with the positioning ring 311.
Example 4:
as a further optimization of the above embodiment: an aluminum slag separation device in an aluminum smelting process comprises a slag filtering mechanism 3 above an aluminum liquid flowing channel 2 in a tank body 1, wherein one side of the slag filtering mechanism 3 is provided with a slag falling channel 39; the slag filtering mechanism 3 comprises slag dragging vertical seats 31 arranged on two sides of the aluminum liquid flowing channel 2 on the tank body 1, slag dragging rotating shafts 32 are arranged between the slag dragging vertical seats 31, and a plurality of slag dragging net plates 33 for skimming slag from the surface of molten aluminum liquid are uniformly arranged on the slag dragging rotating shafts 32 at intervals; a slag passing cambered surface 34 with an arc-shaped section is arranged between the connection parts of the slag fishing net plates 33 and the slag fishing rotating shafts 32, and one side of the slag fishing vertical seat 31 is provided with a slag pushing piece 35 matched with the slag passing cambered surface 34; the front section of the slag pushing piece 35 is connected with a slag falling positioning piece 36 through a connecting block 37, and a positioning ring 311 matched with the slag falling positioning piece 36 is arranged on the side surface of the slag dragging stand 31; the bottom of the slag pushing piece 35 is fixedly arranged on a base 38 positioned on one side of the tank body 1. The slag falling positioning piece 36 comprises a sliding barrel 363 connected with the ejector rod 352 through a connecting block 37; the sliding barrel 363 is provided with an impact push rod 362 capable of sliding back and forth, and a buffer reset compression spring 364 is arranged between the impact push rod 362 and the tail end of the sliding barrel 363; the front end of the impact push rod 362 is provided with a positioning head 361 matched with the positioning ring 311. The rear end of the impact push rod 362 is provided with a limiting block 365 in the slide barrel 363, and the front end of the slide barrel 363 is provided with a limiting ring 366 for limiting the falling-out of the limiting block 365.
Example 5:
as a further optimization of the above embodiment: an aluminum slag separation device in an aluminum smelting process comprises a slag filtering mechanism 3 above an aluminum liquid flowing channel 2 in a tank body 1, wherein one side of the slag filtering mechanism 3 is provided with a slag falling channel 39; the slag filtering mechanism 3 comprises slag dragging vertical seats 31 arranged on two sides of the aluminum liquid flowing channel 2 on the tank body 1, slag dragging rotating shafts 32 are arranged between the slag dragging vertical seats 31, and a plurality of slag dragging net plates 33 for skimming slag from the surface of molten aluminum liquid are uniformly arranged on the slag dragging rotating shafts 32 at intervals; a slag passing cambered surface 34 with an arc-shaped section is arranged between the connection parts of the slag fishing net plates 33 and the slag fishing rotating shafts 32, and one side of the slag fishing vertical seat 31 is provided with a slag pushing piece 35 matched with the slag passing cambered surface 34; the front section of the slag pushing piece 35 is connected with a slag falling positioning piece 36 through a connecting block 37, and a positioning ring 311 matched with the slag falling positioning piece 36 is arranged on the side surface of the slag dragging stand 31; the bottom of the slag pushing piece 35 is fixedly arranged on a base 38 positioned on one side of the tank body 1. The outer end of the slag screen 33 is provided with comb teeth 331 for filtering aluminum liquid and scraping aluminum slag.
Example 6:
as a further optimization of the above embodiment: an aluminum slag separation device in an aluminum smelting process comprises a slag filtering mechanism 3 above an aluminum liquid flowing channel 2 in a tank body 1, wherein one side of the slag filtering mechanism 3 is provided with a slag falling channel 39; the slag filtering mechanism 3 comprises slag dragging vertical seats 31 arranged on two sides of the aluminum liquid flowing channel 2 on the tank body 1, slag dragging rotating shafts 32 are arranged between the slag dragging vertical seats 31, and a plurality of slag dragging net plates 33 for skimming slag from the surface of molten aluminum liquid are uniformly arranged on the slag dragging rotating shafts 32 at intervals; a slag passing cambered surface 34 with an arc-shaped section is arranged between the connection parts of the slag fishing net plates 33 and the slag fishing rotating shafts 32, and one side of the slag fishing vertical seat 31 is provided with a slag pushing piece 35 matched with the slag passing cambered surface 34; the front section of the slag pushing piece 35 is connected with a slag falling positioning piece 36 through a connecting block 37, and a positioning ring 311 matched with the slag falling positioning piece 36 is arranged on the side surface of the slag dragging stand 31; the bottom of the slag pushing piece 35 is fixedly arranged on a base 38 positioned on one side of the tank body 1. One end of the slag dragging rotary shaft 32 is connected with a servo motor 321 for controlling and driving the slag dragging rotary shaft to rotate.
When the device works, molten aluminum flows down through the top end of the aluminum flow channel 2, the slag on the surface of a melt is fished out from bottom to top by the slag scooping screen 33 which is rotated forward and stirred at the position of the slag filtering mechanism 3, and when the slag scooping screen 33 is rotated to the upper part, the slag on the slag scooping screen 33 is collected on the slag passing cambered surface 34 under the action of gravity, and the slag pushing plate 351 on one side pushes the bottom of the slag pushing plate 351 to push aluminum slag above the slag passing cambered surface 34 to the slag falling channel 39 on the outlet on the other side under the pushing action of the ejector rod 352.
It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
The principles and embodiments of the present utility model have been described herein with reference to specific examples, the description of which is intended only to facilitate an understanding of the method of the present utility model and its core ideas. The foregoing is merely illustrative of the preferred embodiments of the utility model, and it is noted that there is virtually no limit to the specific structure which may be imposed by those skilled in the art without departing from the spirit of the utility model, and that modifications, adaptations, or variations of the foregoing features may be combined in a suitable manner; such modifications, variations and combinations, or the direct application of the inventive concepts and aspects to other applications without modification, are contemplated as falling within the scope of the present utility model.

Claims (6)

1. An aluminum slag separation device in an aluminum smelting process is characterized in that: the device comprises a filter residue mechanism (3) above an aluminum liquid flow channel (2) in a tank body (1), wherein one side of the filter residue mechanism (3) is provided with a residue falling channel (39); the slag filtering mechanism (3) comprises slag dragging vertical seats (31) arranged on two sides of the aluminum liquid flowing channel (2) on the tank body (1), slag dragging rotating shafts (32) are arranged between the slag dragging vertical seats (31), and a plurality of slag dragging net plates (33) for skimming slag from the surface of molten aluminum liquid are uniformly arranged on the slag dragging rotating shafts (32) at intervals; a slag passing cambered surface (34) with an arc-shaped section is arranged between the two slag fishing net plates (33) and the connecting part of the slag fishing rotating shaft (32), and a slag pushing piece (35) matched with the slag passing cambered surface (34) is arranged on one side of the slag fishing vertical seat (31); the front section of the slag pushing piece (35) is connected with a slag falling positioning piece (36) through a connecting block (37), and a positioning ring (311) matched with the slag falling positioning piece (36) is arranged on the side surface of the slag dragging stand (31); the bottom of the slag pushing piece (35) is fixedly arranged on a base (38) positioned at one side of the tank body (1).
2. An aluminum slag separation apparatus in an aluminum smelting process as recited in claim 1, wherein: the slag pushing piece (35) comprises a push rod (352) which is parallel to the slag dragging rotating shaft (32) and is arranged above the side of the slag dragging vertical seat (31), and the tail end of the push rod (352) is arranged on the air cylinder piece (353); the front end of the ejector rod (352) is provided with a slag pushing plate (351) for pushing away aluminum slag between slag dragging net plates (33), and the bottom end profile of the slag pushing plate (351) is matched with the surface profile of the slag passing cambered surface (34); when the ejector rod (352) moves to the forefront end, the slag pushing plate (351) passes through the slag passing cambered surface (34) and is positioned right above a slag falling channel (39) connected with the slag dragging stand (31) at the other side.
3. An aluminum slag separation apparatus in an aluminum smelting process as recited in claim 1, wherein: the slag falling positioning piece (36) comprises a sliding barrel (363) connected with the ejector rod (352) through a connecting block (37); the sliding cylinder (363) is provided with an impact push rod (362) capable of sliding back and forth, and a buffer reset pressure spring (364) is arranged between the impact push rod (362) and the tail end of the sliding cylinder (363); the front end of the impact push rod (362) is provided with a positioning head (361) matched with the positioning ring (311).
4. An aluminum slag separation apparatus in an aluminum melting process as recited in claim 3, wherein: the rear end of the impact push rod (362) is provided with a limiting block (365) in the sliding barrel (363), and the front end of the sliding barrel (363) is provided with a limiting ring (366) for limiting the limiting block (365) from falling off.
5. An aluminum slag separation apparatus in an aluminum smelting process as recited in claim 1, wherein: the outer end of the slag fishing net plate (33) is provided with comb teeth (331) for filtering aluminum liquid and scraping out aluminum slag.
6. An aluminum slag separation apparatus in an aluminum smelting process as recited in claim 1, wherein: one end of the slag dragging rotating shaft (32) is connected with a servo motor (321) for controlling and driving the slag dragging rotating shaft to rotate.
CN202320959410.3U 2023-04-25 2023-04-25 Aluminum slag separation equipment in aluminum smelting process Active CN220300820U (en)

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Application Number Priority Date Filing Date Title
CN202320959410.3U CN220300820U (en) 2023-04-25 2023-04-25 Aluminum slag separation equipment in aluminum smelting process

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Application Number Priority Date Filing Date Title
CN202320959410.3U CN220300820U (en) 2023-04-25 2023-04-25 Aluminum slag separation equipment in aluminum smelting process

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117625991A (en) * 2024-01-26 2024-03-01 禾浦(苏州)新材料科技有限公司 Aluminum ash separation and recovery system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117625991A (en) * 2024-01-26 2024-03-01 禾浦(苏州)新材料科技有限公司 Aluminum ash separation and recovery system
CN117625991B (en) * 2024-01-26 2024-04-12 禾浦(苏州)新材料科技有限公司 Aluminum ash separation and recovery system

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