CN220296558U - Core material processing system capable of reducing dust - Google Patents
Core material processing system capable of reducing dust Download PDFInfo
- Publication number
- CN220296558U CN220296558U CN202321725926.8U CN202321725926U CN220296558U CN 220296558 U CN220296558 U CN 220296558U CN 202321725926 U CN202321725926 U CN 202321725926U CN 220296558 U CN220296558 U CN 220296558U
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- dust
- air
- dust collecting
- sheet
- processing
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- 239000000428 dust Substances 0.000 title claims abstract description 97
- 239000011162 core material Substances 0.000 title claims abstract description 22
- 238000007664 blowing Methods 0.000 claims description 36
- 238000007789 sealing Methods 0.000 claims description 7
- 238000002347 injection Methods 0.000 claims description 3
- 239000007924 injection Substances 0.000 claims description 3
- 239000002699 waste material Substances 0.000 abstract description 12
- 238000005520 cutting process Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
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Abstract
The utility model discloses a core material processing system capable of reducing dust, which comprises a main controller, a secondary controller, a mechanical arm, a tool rest, a processing table and a dust collecting system, wherein the main controller is connected with the secondary controller, the secondary controller is respectively connected with the mechanical arm and the tool rest, and the dust collecting system is controlled by a main controller. By adopting the technical scheme, the dust collection system is arranged to collect dust and waste scraps generated during processing, so that the processing environment is improved to a great extent.
Description
Technical Field
The utility model belongs to the field of core material processing, and particularly relates to a core material processing system capable of reducing dust.
Background
The sandwich structure composite material has the advantages of excellent comprehensive mechanical property, stable chemical property, higher cost performance, specific rigidity, low density, fatigue resistance, impact resistance, flame retardance, low water absorption, difficult wetting and mildew and the like, so that the sandwich structure composite material is concerned by various industries and has been widely applied to the fields of automobiles, aviation and the like. The core material is the most important part in the sandwich structure, can carry out adaptability cutting processing to the core material according to the shape, the size of product generally, can produce a large amount of wastes such as waste shaving, dust when carrying out machining to the core material to along with machine operation and air flow, the dust can fly around and float, thereby produces following problem:
(1) The health of the production personnel is endangered;
(2) There is also a possibility of damage to the equipment;
although the generated dust can be cleaned on site by dust collection equipment after equipment processing, when the processing area is too large, the processing is usually required to be suspended due to the safety of cleaning staff, and the area can be cleaned, so that the production efficiency is affected.
In order to solve the above problems, in particular, to ensure the safety of existing personnel and production while not increasing the cost as much as possible, the present patent application proposes a cleaning system for reducing the dust of core material processing, so that the core material is automatically cleaned while being processed, the labor cost is reduced, and the cleanliness of the processing area is ensured.
Disclosure of Invention
Based on the technical problems, the utility model provides a core material processing system capable of reducing dust. In order to achieve the purpose of reducing dust, the technical scheme provided by the utility model is as follows:
the utility model provides a reduce core processing system of dust, includes main control unit, secondary controller, robotic arm, knife rest, processing platform, dust collecting system, the secondary controller is connected to main control unit, secondary controller connects control robotic arm and knife rest respectively, dust collecting system includes dust collecting device and blowing device, dust collecting device and blowing device are controlled by the main control unit.
By adopting the technical scheme, the dust collection system is arranged to collect dust and waste scraps generated during processing, so that the processing environment is improved to a great extent.
Further, the dust collecting device and the air blowing device are oppositely arranged at two sides of the processing table, and the air blowing direction of the air blowing device faces to the dust collecting device.
Through adopting above-mentioned technical scheme, through gas blowing device and the dust collecting device of relative setting, when the during operation, blow dust and useless orientation of cutting to dust collecting device one side through gas blowing device of one side, can strengthen dust collecting device's the collection ability of dust and useless cutting.
Further, the dust collecting device comprises an air extracting device and a dust collecting groove connected with the air extracting device, and the dust collecting groove is horizontally arranged at one side of the workbench; the dust collecting groove is formed by encircling a bottom plate, a fold sheet and edge sealing sheets, wherein the fold sheet comprises a first fold sheet and a second fold sheet, the first fold sheet and the second fold sheet are oppositely arranged on two side edges of the bottom plate, and the edge sealing sheets are two and oppositely arranged on the side edges of two ends of the bottom plate; the dust collection groove and the air exhaust device can be connected by arranging a connecting pipeline on the bottom sheet or the edge sealing sheets at two sides.
Through adopting above-mentioned technical scheme, dust collection tank sets up with the processing platform level relatively, and the absorption scope of dust and useless cutting can cover whole workstation.
Further, the dust collection groove is connected with the air exhaust device through a plurality of bottom plate connecting pipes and horizontal connecting pipes which are arranged on the bottom plates, and the bottom plate connecting pipes are connected with the horizontal connecting pipes through three-way pipes; the horizontal connecting pipe is connected with the air extracting device; and a switch is further arranged on each negative connecting pipe to independently control the opening and closing of the negative connecting pipes.
By adopting the technical scheme, a plurality of film connecting pipes are connected to the film, and a switch is arranged on each film connecting pipe, so that part of dust collecting areas can be selectively opened or closed according to the processing area.
Further, the blowing device comprises a blowing device, a horizontal air supply pipeline and an air nozzle; the horizontal air supply pipeline is horizontally arranged at one side of the processing table and is opposite to the dust collection groove, one end of the horizontal air supply pipeline is connected with the air blowing device, and the other end of the horizontal air supply pipeline is closed; the air nozzles are uniformly distributed on the horizontal air supply pipeline, and the air injection direction faces the dust collection groove.
By adopting the technical scheme, when the processing table is started to work, the blowing device is matched with the dust collecting device, so that the dust or waste cutting collection capacity can be improved.
Further, the air nozzle can be independently controlled to be opened and closed.
By adopting the technical scheme, the partial or complete opening or closing of the blowing device can be controlled to be matched with the dust collecting device to adapt to the collection of dust and waste scraps in different product sizes or different processing areas.
Furthermore, the two ends of the processing table are also provided with baffle plates.
Through the technical scheme, the processing dust and waste cutting can be prevented from diffusing to the two ends of the processing table.
In summary, the scheme has the following beneficial effects:
(1) The dust collection system is arranged, so that dust and waste scraps can be collected simultaneously during processing, and particularly, the dust collection treatment can be enhanced by the cooperation of the air blowing device and the dust collection device;
(2) The regional control of the air nozzle and the dust collecting groove can adapt to different product processing sizes and processing areas, dust and waste in different areas are collected, the local dust removal capability can be enhanced to a certain extent, and on the other hand, the energy conservation can be facilitated.
Drawings
FIG. 1 is a schematic diagram of the connection of the various modules of a core processing system;
FIG. 2 is a schematic view of a dust collection system and a processing station arrangement;
FIG. 3 is a right side view of FIG. 2;
FIG. 4 is a schematic view of a dust collection device;
FIG. 5 is a schematic diagram of a dust collection device II;
FIG. 6 is a schematic diagram of an air blowing device and a processing station;
FIG. 7 is a schematic diagram of a blowing apparatus;
fig. 8 is a schematic diagram of a blowing device II.
Description of the reference numerals:
1. a main controller; 2. a sub-controller; 3. a mechanical arm; 4. a tool holder; 5. a processing table; 6. a dust collecting device; 61. a dust collection tank; 611. a negative; 612. a first pleated sheet; 613. a second pleated sheet; 614. edge sealing sheets; 62. a negative connecting pipe; 63. a switch; 7. an air blowing device; 71. a horizontal air supply pipe; 72. an air tap.
Description of the embodiments
The utility model is described in further detail below with reference to the drawings and the specific examples. The advantages and features of the present utility model will become more fully apparent from the following description and appended claims.
In the description of the present utility model, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "front", "rear", "left", "right", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model.
Furthermore, it should be noted that unless explicitly stated or limited otherwise, the terms "connected," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.
Referring to fig. 1, a core material processing system comprises a main controller 1, a secondary controller 2, a mechanical arm 3, a tool rest 4, a processing table 5 and a dust collecting system, wherein the main controller 1 is connected with the secondary controller 2, the secondary controller 2 is respectively connected with the mechanical arm 3 and the tool rest 4, the dust collecting system comprises a dust collecting device 6 and a blowing device 7, and the dust collecting device 6 and the blowing device 7 are controlled by the main controller 1.
Referring to fig. 2-5, the dust collecting device 6 and the air blowing device 7 are oppositely arranged at two sides of the processing table 5, and the air blowing direction of the air blowing device 7 faces to the dust collecting device 6. The dust collecting device 6 includes an air extracting device (not shown) and a dust collecting tank 61 connected thereto; the dust collection groove 61 is horizontally arranged at one side of the workbench 5; the dust collecting groove 61 is surrounded by a bottom sheet 611, a first folding sheet 612, a second folding sheet 613 and edge sealing sheets 614, the first folding sheet 612 and the second folding sheet 623 are oppositely arranged on two sides of the bottom sheet 611, and the edge sealing sheets 614 are two and oppositely arranged on the sides of two ends of the bottom sheet 611; the dust collection groove 61 and the air exhaust device can be connected by arranging a plurality of bottom connecting pipes 62 on the bottom plate; a switch 63 is also provided separately on each of the bottom connection pipes 62.
Referring to fig. 2 and 6-8, the blowing device includes a blowing device (not shown), a horizontal air supply pipe 71, and an air nozzle 72; the horizontal air supply pipeline 71 is horizontally arranged at one side of the processing table 5 and is opposite to the dust collection groove 61, one end of the horizontal air supply pipeline 71 is connected with the air blowing device, and the other end is closed; the air nozzles 72 are uniformly distributed on the horizontal air supply pipeline 71, and the air injection direction faces the dust collection groove 61; the air nozzles 72 can be independently controlled on and off.
Furthermore, baffles (not shown) are provided at both ends of the processing table 5 to prevent dust and waste chips on the processing table from moving and escaping toward both ends of the processing table.
Working principle: after the core material processing system is started, the dust collecting device 6 and the air blowing device 7 are also started at the same time, the dust collecting device 6 can suck away dust and waste scraps generated on the processing table 5, and meanwhile, the air blowing device 7 which is arranged opposite to the dust collecting device 6 can further move the dust and the waste scraps towards the direction of the dust collecting device 6. The bottom of the dust collection tank 61, the bottom film connecting pipes 62 and the air tap 72 of the air blowing device 7 can be independently controlled, so that the adjustment of the dust collection area can be facilitated.
Claims (7)
1. The core material processing system for reducing dust is characterized by comprising a main controller, a secondary controller, a mechanical arm, a tool rest, a processing table and a dust collecting system; the main controller is connected with the secondary controller, the secondary controller is respectively connected with the control mechanical arm and the tool rest, the dust collecting system comprises a dust collecting device and an air blowing device, and the dust collecting device and the air blowing device are controlled by the main controller.
2. The system for processing a core material by reducing dust according to claim 1, wherein the dust collecting device and the air blowing device are oppositely arranged at two sides of the processing table, and the air blowing direction of the air blowing device faces to the dust collecting device.
3. The system for processing a core material for reducing dust according to claim 2, wherein the dust collecting means comprises a dust collecting tank horizontally disposed at one side of the table and an air extracting means connected thereto.
4. A dust reducing core processing system according to claim 3, wherein said dust collection channel is defined by a base sheet, a pleated sheet, a sealed edge sheet; the fold sheets comprise a first fold sheet and a second fold sheet, and the first fold sheet and the second fold sheet are oppositely arranged on two side edges of the bottom sheet; the edge sealing sheets are respectively arranged on the edges of the two ends of the bottom sheet.
5. The dust-reducing core processing system as set forth in claim 4, wherein said dust collection tank bottom sheet is provided with a plurality of bottom sheet connection pipes; the bottom plate connecting pipes are connected with the horizontal connecting pipes through three-way pipes; the horizontal connecting pipe is connected with the air extractor.
6. A dust-reduced core material processing system according to claim 2, wherein said blowing means comprises blowing means, horizontal air feed pipes, air nozzles; the horizontal air supply pipeline is horizontally arranged at one side of the processing table and is opposite to the dust collection groove, one end of the horizontal air supply pipeline is connected with the air blowing device, and the other end of the horizontal air supply pipeline is closed; the air nozzles are uniformly distributed on the horizontal air supply pipeline, and the air injection direction faces the dust collection groove.
7. A dust reduced core processing system according to claim 6, wherein said air nozzle is provided with a switch.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202321725926.8U CN220296558U (en) | 2023-07-04 | 2023-07-04 | Core material processing system capable of reducing dust |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202321725926.8U CN220296558U (en) | 2023-07-04 | 2023-07-04 | Core material processing system capable of reducing dust |
Publications (1)
Publication Number | Publication Date |
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CN220296558U true CN220296558U (en) | 2024-01-05 |
Family
ID=89375217
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202321725926.8U Active CN220296558U (en) | 2023-07-04 | 2023-07-04 | Core material processing system capable of reducing dust |
Country Status (1)
Country | Link |
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CN (1) | CN220296558U (en) |
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2023
- 2023-07-04 CN CN202321725926.8U patent/CN220296558U/en active Active
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