CN220287159U - A prevent blockking up automatic regulation and control device for long-distance transport mortar - Google Patents
A prevent blockking up automatic regulation and control device for long-distance transport mortar Download PDFInfo
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- CN220287159U CN220287159U CN202320931806.7U CN202320931806U CN220287159U CN 220287159 U CN220287159 U CN 220287159U CN 202320931806 U CN202320931806 U CN 202320931806U CN 220287159 U CN220287159 U CN 220287159U
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- liquid separator
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- 239000004570 mortar (masonry) Substances 0.000 title claims abstract description 90
- 239000007788 liquid Substances 0.000 claims abstract description 50
- 238000003860 storage Methods 0.000 claims abstract description 23
- 230000001105 regulatory effect Effects 0.000 claims abstract description 11
- 230000001276 controlling effect Effects 0.000 claims abstract description 7
- 238000010992 reflux Methods 0.000 claims description 4
- 230000008021 deposition Effects 0.000 claims 1
- 239000002002 slurry Substances 0.000 abstract description 7
- 238000000926 separation method Methods 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 206010033799 Paralysis Diseases 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 238000010306 acid treatment Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000002894 chemical waste Substances 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000004065 wastewater treatment Methods 0.000 description 1
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- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Abstract
The utility model relates to the technical field of mortar production and transportation, and discloses an anti-blocking automatic regulating and controlling device for remotely transporting mortar, which comprises a mortar storage tank, a mortar pump, a solid-liquid separator, a pipeline and a flowmeter; the mortar storage tank, the mortar pump and the solid-liquid separator are sequentially connected in series on the pipeline according to the mortar flow direction to form a closed loop; the flowmeter is electrically connected with the mortar pump, and is used for detecting actual flow and feeding back to the mortar pump; the number of the solid-liquid separators is more than one; each solid-liquid separator is provided with a pressure valve with different pressure action values, the pressure action values of the pressure valves are set from small to large in sequence according to the mortar flow direction, and when the pressure in the pipeline reaches the pressure action values, the pressure valves are opened automatically in sequence according to the mortar flow direction, so that different solid-liquid separator works are realized; the problem of blockage of the long-distance conveying pipeline is effectively solved; the solid-liquid separation treatment capacity can be automatically regulated and controlled according to the amount of slurry to be treated in the slurry storage tank.
Description
Technical Field
The utility model relates to the technical field of mortar production and transportation, in particular to an anti-blocking automatic regulating and controlling device for remotely transporting mortar.
Background
At present, the industries such as chemical waste acid and wastewater treatment and domestic sewage treatment mostly adopt a centralized and unified treatment mode, wherein solid-liquid separation is an indispensable process, and in the fields of remote conveying and solid-liquid separation in the prior art, pipeline blockage often occurs, so that the system treatment capacity is greatly influenced. The solid-liquid separator cannot be kept in full-load operation when no slurry or little slurry exists, unnecessary loss is caused to equipment, and unnecessary waste is caused to energy consumption. Or when the mortar is more, the solid-liquid separator can not operate in time, so that the load of the treatment system is large, and the paralysis of the treatment system can be caused seriously.
In view of this, it is desirable to provide an anti-clogging automatic control device for remotely delivering mortar.
Disclosure of Invention
The utility model aims to provide an anti-blocking automatic regulating device for remotely conveying mortar, which aims at solving the problems existing in the prior art, effectively solves the problem of blocking a remote conveying pipeline, has higher degree of automation, can automatically regulate and control the solid-liquid separation treatment capacity according to the amount of the slurry to be treated in a mortar storage tank, improves the running stability of equipment and reduces the maintenance cost.
In order to achieve the above purpose, the present utility model provides the following technical solutions:
an anti-blocking automatic regulating and controlling device for remotely conveying mortar comprises a mortar storage tank, a mortar pump, a solid-liquid separator, a pipeline and a flowmeter; the mortar storage tank, the mortar pump and the solid-liquid separator are sequentially connected in series on the pipeline according to the mortar flow direction to form a closed loop; the flowmeter is electrically connected with the mortar pump, and is used for detecting actual flow and feeding back to the mortar pump; the number of the solid-liquid separators is more than one; each solid-liquid separator is provided with a pressure valve with different pressure action values, the pressure action values of the pressure valves are set from small to large in sequence according to the mortar flow direction, and when the pressure in the pipeline reaches the pressure action values, the pressure valves are opened automatically in sequence according to the mortar flow direction, so that different solid-liquid separator works are realized.
Further optimized as a scheme, the device also comprises an outlet valve and a reflux valve; the outlet valve is arranged on a pipeline between the mortar storage tank and the mortar pump; the return valve is arranged on a pipeline between the mortar storage tank and the flowmeter.
As a scheme, the mortar pump is a variable frequency pump.
As a scheme, the mortar storage tank, the mortar pump, the solid-liquid separator and the annular closed loop pipeline formed by the flowmeter are kept at the same horizontal height.
As a scheme, the flow rate of the pipeline is a constant value, so that the mortar in the pipeline is not deposited to cause blockage.
The scheme is further optimized, and the system also comprises an automatic control system for controlling the starting and stopping of the mortar pump and the solid-liquid separator and adjusting the pressure action value of the pressure valve of the solid-liquid separator.
As a scheme, the number of the solid-liquid separators is 6;
as a further optimization, the outlet valve or the reflux valve is a manual valve.
The beneficial effects of adopting above-mentioned technical scheme to produce lie in:
1. the problem of blockage of a long-distance conveying pipeline is effectively solved;
2. the device has higher degree of automation, and can automatically regulate and control the solid-liquid separation treatment capacity according to the amount of the slurry to be treated in the slurry storage tank;
3. the pipeline is not required to be cleaned and dredged manually, a solid-liquid separator is not required to be started and stopped manually, and the working intensity of workers is reduced;
4. the energy is saved, the consumption is reduced, the highest treatment efficiency of the system can be achieved, and the lowest loss of equipment can be achieved.
Drawings
FIG. 1 is a schematic diagram of an anti-jam automatic control device for remotely delivering mortar;
FIG. 2 is a schematic view of an embodiment of an anti-clogging robot for remotely delivering mortar;
wherein: 1. 2 parts of mortar storage tank, 3 parts of pipeline, 3 parts of mortar pump, 4 parts of solid-liquid separator, 5 parts of flowmeter.
Description of the embodiments
The following description of the technical solutions in the embodiments of the present application will be made clearly and completely with reference to the drawings in the embodiments of the present application, and it is apparent that the described embodiments are only some embodiments of the present application, not all embodiments. All other embodiments, which can be made by one of ordinary skill in the art based on the embodiments herein without making any inventive effort, are intended to be within the scope of the present application.
In the description of the present embodiment, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present utility model and simplify the description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model. In the description of the utility model, unless otherwise indicated, the meaning of "a plurality" is two or more.
The terms "mounted," "connected," "coupled," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; the two components can be mechanically connected, can be directly connected or can be indirectly connected through an intermediate medium, and can be communicated with each other. The specific meaning of the above terms in the creation of the present utility model can be understood by those of ordinary skill in the art in a specific case.
Referring to fig. 1, an anti-blocking automatic regulating device for remotely conveying mortar comprises a mortar storage tank 1, a pipeline 2, a mortar pump 3, a solid-liquid separator 4 and a flowmeter 5; the mortar storage tank 1, the mortar pump 3, the solid-liquid separator 4 and the flowmeter 5 are sequentially arranged on the pipeline 2 in series according to the mortar flow direction to form a closed loop; the flowmeter 5 is electrically connected with the mortar pump 3, and the flowmeter 5 is used for detecting the actual flow and feeding back to the mortar pump 3; the number of the solid-liquid separators 4 is more than 2; each solid-liquid separator 4 is provided with a pressure valve with different pressure action values, the pressure action values of the pressure valves are set from small to large in sequence according to the mortar flow direction, and when the pressure in the pipeline reaches the pressure action values, the pressure valves are opened automatically in sequence according to the mortar flow direction, so that different solid-liquid separator works are realized.
Examples
The utility model provides an anti-blocking automatic regulating device for remotely conveying mortar, which also comprises an outlet valve and a reflux valve; the outlet valve is arranged on a pipeline between the mortar storage tank 1 and the mortar pump 3; the return valve is arranged on the pipeline between the mortar reservoir 1 and the flowmeter 5. The mortar pump 3 is a variable frequency pump. The pipes 2 are kept at the same level. The flow in the pipeline 2 is a constant value and is used for preventing mortar in the pipeline from depositing to cause blockage. The automatic control system is used for controlling the starting and stopping of the mortar pump 3 and the solid-liquid separator 4 and adjusting the pressure action value of the pressure valve of the solid-liquid separator 4. The number of the solid-liquid separators 4 is 6. The outlet valve or the return valve is a manual valve.
As shown in fig. 2, the flow rate in the loop of the annular closed conduit is set to a constant value that must be sufficient to prevent the build-up of mortar in the conduit. When the flowmeter 5 detects that the actual flow does not accord with the set value, a signal is fed back to the mortar pump 3, the mortar pump 3 gives a corresponding output value through internal operation, and the rotating speed of the mortar pump is regulated, so that the flow is stabilized at the set value. At this time, the flow in the pipeline 2 is fixed, and the pressure in the pipeline is in direct proportion to the height of the liquid level in the mortar storage tank 1, namely, the pressure in the pipeline is increased along with the rise of the liquid level in the mortar storage tank 1. The pipeline is connected with a plurality of pressure automatic valves, and different opening pressures are set in sequence from small to large. When the liquid level rises to the point that the pressure in the pipeline reaches the set value of the first pressure valve, the first pressure valve is automatically opened, and the first solid-liquid separator L1 works. When the liquid level in the mortar storage tank 1 continues to rise, and the pressure in the pipeline reaches the set value of the second pressure valve, the second pressure valve is automatically opened, and the second solid-liquid separator works. When the liquid level in the mortar storage tank 1 continues to rise, and the pressure in the pipeline reaches the set value of the third pressure valve, the third pressure valve is automatically opened, and the third solid-liquid separator works. And the like, until all the solid-liquid separators work completely. Otherwise, when the liquid level in the mortar storage tank 1 is reduced, the pressure in the pipeline is reduced, the pressure valve is closed in sequence, and the solid-liquid separator is stopped in sequence.
The foregoing is only a preferred embodiment of the present utility model, but the scope of the present utility model is not limited thereto, and any changes or substitutions that would be apparent to those skilled in the art within the scope of the present utility model should be included in the scope of the present utility model.
Claims (8)
1. The anti-blocking automatic regulating and controlling device for remotely conveying mortar is characterized by comprising a mortar storage tank (1), a pipeline (2), a mortar pump (3), a solid-liquid separator (4) and a flowmeter (5);
the mortar storage tank (1), the mortar pump (3), the solid-liquid separator (4) and the flowmeter (5) are sequentially connected in series on the pipeline (2) according to the mortar flow direction to form a closed loop;
the flowmeter (5) is electrically connected with the mortar pump (3), and the flowmeter (5) is used for detecting the actual flow and feeding back to the mortar pump (3);
the number of the solid-liquid separators (4) is more than 2; each solid-liquid separator (4) is provided with a pressure valve with different pressure action values, the pressure action values of the pressure valves are set from small to large in sequence according to the mortar flow direction, and when the pressure in the pipeline reaches the pressure action values, the pressure valves are opened automatically in sequence according to the mortar flow direction, so that different solid-liquid separator works are realized.
2. The automatic anti-blocking control device for remotely delivering mortar according to claim 1, further comprising an outlet valve, a return valve; the outlet valve is arranged on a pipeline between the mortar storage tank (1) and the mortar pump (3); the reflux valve is arranged on a pipeline between the mortar storage tank (1) and the flowmeter (5).
3. An anti-clogging automatic control device for remote mortar delivery according to claim 1, characterized in that the mortar pump (3) is a variable frequency pump.
4. An anti-clogging automatic regulating device for the remote delivery of mortars, according to claim 1, characterized in that the pipes (2) are kept at the same level.
5. An anti-clogging automatic control device for remotely delivering mortar according to claim 1, wherein the flow rate in the pipe (2) is constant for satisfying clogging caused by non-deposition of mortar in the pipe.
6. The anti-blocking automatic regulating device for remotely conveying mortar according to claim 1, further comprising an automatic control system for controlling the start and stop of the mortar pump (3) and the solid-liquid separator (4) and adjusting the pressure action value of the pressure valve of the solid-liquid separator (4).
7. An anti-clogging automatic control device for remotely delivering mortar according to claim 1, characterized in that the number of the solid-liquid separators (4) is 6.
8. An anti-clogging automatic control device for remote mortar delivery according to claim 2, wherein the outlet valve or the return valve is a manual valve.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202320931806.7U CN220287159U (en) | 2023-04-24 | 2023-04-24 | A prevent blockking up automatic regulation and control device for long-distance transport mortar |
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CN202320931806.7U CN220287159U (en) | 2023-04-24 | 2023-04-24 | A prevent blockking up automatic regulation and control device for long-distance transport mortar |
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Publication Number | Publication Date |
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CN220287159U true CN220287159U (en) | 2024-01-02 |
Family
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CN202320931806.7U Active CN220287159U (en) | 2023-04-24 | 2023-04-24 | A prevent blockking up automatic regulation and control device for long-distance transport mortar |
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CN (1) | CN220287159U (en) |
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2023
- 2023-04-24 CN CN202320931806.7U patent/CN220287159U/en active Active
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