CN220284362U - One-step forming device for melt-blown physical composite oil absorption cloth - Google Patents

One-step forming device for melt-blown physical composite oil absorption cloth Download PDF

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Publication number
CN220284362U
CN220284362U CN202321060713.8U CN202321060713U CN220284362U CN 220284362 U CN220284362 U CN 220284362U CN 202321060713 U CN202321060713 U CN 202321060713U CN 220284362 U CN220284362 U CN 220284362U
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melt
oil absorption
blown
blowing
cloth
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CN202321060713.8U
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侯文绪
何士玉
侯祥峰
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Shandong Luheng Nonwoven Products Co ltd
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Shandong Luheng Nonwoven Products Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A20/00Water conservation; Efficient water supply; Efficient water use
    • Y02A20/20Controlling water pollution; Waste water treatment
    • Y02A20/204Keeping clear the surface of open water from oil spills

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Abstract

The utility model discloses a one-time forming device for melt-blown physical composite oil absorption cloth, which comprises a frame, wherein a conveying belt is arranged on the frame, a laying device for laying a core layer on the conveying belt is arranged on the upper side of the conveying belt on the frame, at least one melt-blown device for manufacturing an oil absorption layer is sequentially arranged at the upstream and downstream of the laying device along the conveying direction of the conveying belt, and a forming device for manufacturing the core layer and each oil absorption layer on the conveying belt into the oil absorption cloth is arranged at the discharge end of the conveying belt on the frame. The utility model has the advantages of few equipment, simple working procedures, convenient production and operation, one-time completion of the production and the molding of the oil absorption cloth and high manufacturing efficiency.

Description

One-step forming device for melt-blown physical composite oil absorption cloth
Technical Field
The utility model relates to melt-blown product production equipment, in particular to a one-step forming device for melt-blown physical composite oil absorption cloth.
Background
At present, people clean common stains in daily production and life by cleaning articles such as detergent and the like and then wiping the articles by using oil absorption cloth or directly cleaning the articles by using the oil absorption cloth, and then washing the articles by using water, but most of the oil absorption cloth materials adopt cotton-flax textiles or chemical fiber textiles, the cotton-flax textiles or the chemical fiber textiles are cut into cloth pieces and then edge-sealed by the cloth pieces to prepare single-layer oil absorption cloth, or the cut multi-layer textile cloth pieces are overlapped and then sewn to prepare multi-layer oil absorption cloth. However, the production of the oil absorption wiper needs spinning and weaving cotton and hemp fibers or chemical fibers into textiles, cutting the textiles into sheets, and sewing and sealing the cut sheets of textiles.
Disclosure of Invention
The utility model aims to solve the technical problem of providing a one-step forming device for melt-blown physical composite oil absorption cloth, which has the advantages of less equipment, simple working procedure, convenient production and high manufacturing efficiency.
In order to solve the technical problems, the technical scheme of the utility model is as follows: the melt-blown physical composite oil absorption cloth one-time forming device comprises a frame, a conveying belt is arranged on the frame, a laying device for laying a core layer on the conveying belt is arranged on the upper side of the conveying belt on the frame, at least one melt-blown device for manufacturing an oil absorption layer is sequentially arranged at the upstream and downstream of the laying device along the conveying direction of the conveying belt, and a forming device for manufacturing the oil absorption cloth from the core layer and each oil absorption layer on the conveying belt is arranged at the discharge end of the conveying belt on the frame.
As a preferable technical scheme, the melt-blowing device comprises a polypropylene bin, a discharge hole at the bottom of the polypropylene bin is communicated with a batching cylinder, an electromagnetic heating system is arranged on the batching cylinder, a feeding main screw is rotationally arranged in the batching cylinder, the feeding main screw is in transmission connection with a feeding driving device, a discharge end of the batching cylinder is communicated with a melt-blowing box body, a melt-blowing die head is arranged at the bottom of the melt-blowing box body, a melt-blowing slit is arranged on the melt-blowing die head, and the melt-blowing box body is also communicated with a hot air device; the polypropylene feed bin bottom still is located discharge gate department and still communicates through auxiliary material conveying cylinder respectively and is used for holding the auxiliary material storehouse of oily electret master batch and hydrophilic master batch, two rotate respectively in the auxiliary material conveying cylinder and be provided with auxiliary material conveying screw feeder, two auxiliary material conveying is the transmission respectively and is connected with auxiliary material conveying drive arrangement.
As a preferred technical solution, the melt-blowing slit is perpendicular to the conveying direction of the conveying belt.
As the preferable technical scheme, forming device is including being located the ultrasonic wave embossing roller, the flattening roller and the die-cutting rule roller that rotate in proper order that the upside of conveyer belt discharge end set up, ultrasonic wave embossing roller, flattening roller and die-cutting rule roller transmission are connected with forming drive arrangement.
As a preferable technical scheme, two melt blowing devices for manufacturing oil absorption layers are respectively and sequentially arranged at the upstream and downstream of the laying device; the core layer is a sponge layer or a non-woven fabric layer.
The melt-blown physical composite oil absorption cloth one-time forming device comprises a frame, wherein a conveying belt is arranged on the frame, a laying device for laying a core layer on the conveying belt is arranged on the upper side of the conveying belt on the frame, at least one melt-blown device for manufacturing an oil absorption layer is sequentially arranged at the upstream and downstream of the laying device along the conveying direction of the conveying belt, and a forming device for manufacturing the core layer and each oil absorption layer on the conveying belt into the oil absorption cloth is arranged at the discharge end of the conveying belt on the frame. According to the utility model, the melt-blown raw materials are directly prepared into melt-blown cloth by the melt-blown devices and laid on the conveyor belt to serve as oil absorption layers, and the core layers are laid between the melt-blown cloth produced by the melt-blown devices by the laying device, so that the melt-blown cloth and the core layers produced by the multi-layer melt-blown devices can be sequentially laid on the conveyor belt, and then the core layers and the oil absorption layers on the conveyor belt are prepared into the oil absorption cloth by the forming device.
Drawings
The following drawings are only for purposes of illustration and explanation of the present utility model and are not intended to limit the scope of the utility model. Wherein:
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic view of the structure of the melt blowing apparatus of the present utility model;
FIG. 3 is a schematic view of the structure of the molding apparatus of the present utility model;
FIG. 4 is an enlarged schematic view of FIG. 1 at A;
FIG. 5 is a schematic view of an oil absorbent cloth produced using the present utility model;
fig. 6 is an enlarged schematic view of the structure of the oil absorbing cloth.
In the figure: 1-a frame; 2-rotating rollers; 21-a conveyor belt; 3-an electric motor; a 4-lay down device; 41-a roller; 42-laying rollers; 5-a melt blowing device; 6-forming device; 61-ultrasonic embossing rollers; 62-flattening rollers; 63-a die cutter roller; 64-forming driving means; 7-a core layer; 8-oil absorption layer; 9-a polypropylene bin; 10-a discharge hole; 11-a batching cylinder; 12-feeding a main screw; 13-a feeding driving device; 14-a melt-blown tank; 15-melt-blowing slots; 16-a hot air device; 17-an auxiliary material bin; 18-an auxiliary material conveying auger; 19-an auxiliary material conveying driving device; 20-melt-blowing physical composite oil absorbing cloth; 21-a floral pattern; 22-edge.
Detailed Description
Exemplary embodiments according to the present utility model are described in detail below with reference to the accompanying drawings. Here, it is to be noted that in the drawings, the same reference numerals are given to constituent parts having substantially the same structure and function, and redundant description about the substantially same constituent parts is omitted for the sake of conciseness of the specification.
As shown in fig. 1, the melt-blown physical composite oil absorption cloth one-step forming device comprises a frame 1, wherein a conveying belt 21 is arranged on the frame 1, the conveying belt 21 is arranged on the frame 1 through a plurality of rotating rollers 2, the rotating rollers 2 are connected with a speed reducer through a chain transmission mechanism, and the speed reducer is connected with a motor 3; the device is characterized in that a laying device 4 for laying the core layer 7 on the conveyor belt 21 is arranged on the upper side of the conveyor belt 21 on the frame 1, at least one melt blowing device 5 for manufacturing the oil absorption layer 8 is sequentially arranged at the upstream and the downstream of the laying device 4 along the conveying direction of the conveyor belt 21, and a forming device 6 for manufacturing the core layer 7 on the conveyor belt 21 and each oil absorption layer 8 into an oil absorption cloth is arranged at the discharge end of the conveyor belt 21 on the frame 1. In operation, the melt-blown raw materials are directly made into melt-blown cloth by each melt-blown device 5 to be laid on the conveyor belt 21 to serve as oil absorption layers 8, and the core layer 7 is laid between the melt-blown cloth produced by the melt-blown devices 5 by the laying device 4, so that the melt-blown cloth produced by the multi-layer melt-blown devices 5 and the core layer 7 can be sequentially laid on the conveyor belt 21 at the same time, and then the core layer 7 and the oil absorption layers 8 on the conveyor belt 21 are manufactured into the composite oil absorption cloth by the forming device 6. The laying device 4 can adopt a roller 41 arranged on the frame 1, the roller 41 is used for winding the core layer 7, the unwinding and laying of the core layer 7 can adopt a motor arranged on the frame 1 for driving the roller 41 to rotate, and the motor drives the roller 41 to rotate through a transmission mechanism so as to unwind the core layer 7 from the roller 41 and lay the core layer 7 on the conveyer belt 21; the damping mechanism can also be arranged by adopting the winding roller 41, a pair of laying rollers 42 for clamping the core layer 7 are arranged on the frame 1, and the core layer 7 is pulled to be unreeled from the winding roller 41 by driving the pair of laying rollers 42 to rotate; the unwinding structure of the core layers 7 from the winding roller 41 is a conventional technology, and will not be described in detail; wherein the linear speed of unwinding of the core layer 7 from the winding roller 41 is preferably the same as the speed of the conveyor belt 21.
As shown in fig. 1 and 4, two melt blowing devices 5 for producing an oil absorption layer 8 are preferably arranged at the upstream and downstream of the laying device 4 in sequence, respectively, so that the oil absorption cloth can be produced by five-layer composite molding; a melt-blowing device 5 for making an oil absorption layer 8 is respectively and sequentially arranged at the upstream and downstream of the laying device 4, so that the three-layer composite forming can be used for making the oil absorption cloth; of course, three or four melt blowing devices 5 for making the oil absorption layer 8 are respectively and sequentially arranged at the upstream and downstream of the laying device 4 according to the requirement of the product, and the number of the melt blowing devices 5 at the upstream and downstream of the laying device 4 can be different; the core layer 7 is a sponge layer or a non-woven fabric layer, is used as a support of the oil absorbing cloth, and ensures the flexibility of the oil absorbing cloth.
As shown in fig. 1 and 2, the melt-blowing device 5 comprises a polypropylene storage bin 9, a discharge hole 10 at the bottom of the polypropylene storage bin 9 is communicated with a batching cylinder 11, an electromagnetic heating system is arranged on the batching cylinder 11, a feeding main screw 12 is rotationally arranged on the batching cylinder 11, the feeding main screw 12 is in transmission connection with a feeding driving device 13, the discharge end of the batching cylinder 11 is communicated with a melt-blowing box body 14, the bottom of the melt-blowing box body 14 is provided with a melt-blowing die head, the melt-blowing die head is provided with a melt-blowing slit 14, and the melt-blowing box body 14 is also communicated with a hot air device 16; the polypropylene feed bin 9 bottom still is located discharge gate 10 department and still communicates through an auxiliary material conveying section of thick bamboo respectively and is used for holding oily electret master batch and hydrophilic master batch's auxiliary material storehouse 17, two respectively rotate in the auxiliary material conveying section of thick bamboo and be provided with auxiliary material conveying screw feeder 18, two auxiliary material conveying screw feeder 18 is connected with auxiliary material conveying drive arrangement 19 in the transmission respectively. The feeding driving device 13 and the auxiliary material conveying driving device 19 can be respectively connected with speed reducers by adopting motors, and the speed reducers are respectively in a transmission connection with the feeding main screw 12 and the two auxiliary material conveying augers 18; heating the frit using an electromagnetic heating system is a well known technique and will not be described in detail herein; the hot air device 16 can adopt an air heater, polypropylene is added into the polypropylene storage bin 9, oily electret master batch and hydrophilic master batch are respectively added into the two auxiliary storage bins 17, the mixture is conveyed after being mixed with the polypropylene material by an auxiliary material conveying auger 18 in an auxiliary material conveying cylinder, the mixture is melted into semi-liquid state when the temperature in the material mixing cylinder 11 at the main feeding screw 12 is heated to 200-300 ℃ by an electromagnetic heating system, and enters the melt-blowing box 14, meanwhile, the hot air device 16 blows hot air with the temperature of 200-300 ℃ and the air pressure of 50-100 kilopascals into the melt-blowing box 14, and the melted semi-liquid state is blown out and cooled into oil absorption cloth by a melt-blowing slit 14 on a melt-blowing die under the simultaneous action of the air pressure and the pressure of the main feeding screw 12 to be laid on the conveying belt 21. And the melt-blowing slit 14 is perpendicular to the conveying direction of the conveying belt 21, so that the conveying of the formed oil absorbing cloth is ensured.
As shown in fig. 1 and 3, the forming device 6 includes an ultrasonic embossing roller 61, a flattening roller 62 and a die cutter roller 63 which are sequentially and rotatably disposed on the upper side of the discharge end of the conveyor belt 21, the ultrasonic embossing roller 61, the flattening roller 62 and the die cutter roller 63 are in transmission connection with a forming driving device 64, the forming driving device 64 includes a speed reducer connected with a motor, the speed reducer is in transmission connection with one of the ultrasonic embossing roller 61, the flattening roller 62 or the die cutter roller 63 through a chain transmission mechanism, the ultrasonic embossing roller 61, the flattening roller 62 and the die cutter roller 63 can be in transmission connection through a gear transmission mechanism, and the peripheral line speeds of the ultrasonic embossing roller 61, the flattening roller 62 and the die cutter roller 63 are preferably identical to the running speed of the conveyor belt 21.
As shown in fig. 5 and 6, the melt-blown physical composite oil absorbing cloth 20 can be produced by adopting the one-step forming device of the melt-blown physical composite oil absorbing cloth, the produced melt-blown physical composite oil absorbing cloth 20 comprises a core layer, at least one layer of polypropylene melt-blown cloth is respectively arranged on two sides of the core layer to serve as an oil absorbing layer, and the core layer and each layer of polypropylene melt-blown cloth are connected together through ultrasonic embossing. Preferably, concave bonding points formed by ultrasonic embossing are distributed on the outer side surfaces of the two polypropylene melt-blown cloths located on the outermost layer of the oil absorbing cloth, and the concave bonding points located on the same side form a set pattern 21. The preferred sandwich layer is sponge or non-woven fabrics, two polypropylene melt-blown cloths are respectively arranged on two sides of the sandwich layer, the sandwich layer and each polypropylene melt-blown cloth connected together are cut into slices, and the peripheral edge parts 22 of the slice-shaped oil absorbing cloths are connected together through ultrasonic embossing and edge sealing.
The melt-blown physical composite oil absorbing cloth 20 produced by the utility model can be formed by compounding three layers or five layers or other numbers of layers, wherein the middle layer is made of non-woven fabrics or sponge, the two layers are made of melt-blown cloth, and the cloth is cut into the cloth by ultrasonic hot melting, and the melt-blown physical composite oil absorbing cloth has the following characteristics:
1. the raw materials are environment-friendly, the raw materials of the oil absorption cloth can be processed by adopting food-grade polypropylene through a physical heating melt-blowing production process, and no chemical agent is added in the whole process;
2. the physical compounding process includes heating polypropylene to melt and spray to form cloth, compounding in one step, and cutting in ultrasonic hot melt embossing roller to form product;
3. the oil-absorbing cloth has the physical characteristic of absorbing oil and not absorbing water, can be used as dish-washing cloth, can completely replace detergent in experimental effect, achieves the effect of cleaning tableware, namely solves the problem of resource waste, and can also play the recycling purpose of oil stain collection, thereby reducing urban sewage treatment; because the heat quantity of the greasy dirt is quite high, the greasy dirt produced in production and life can be recycled in urban garbage power generation through the absorption of the greasy dirt absorbing cloth, and the use is green, environment-friendly and healthy;
4. can replace the traditional washing chemical products, avoid environmental pollution, reduce the harm of chemical agents to people, simplify the cleaning and save the water for life.
Specifically, as shown in fig. 1, 5 and 6, when the utility model works, two melt blowing devices 5 for manufacturing an oil absorption layer 8 are respectively arranged at the upstream and downstream of a laying device 4 in sequence, 90-96 parts by weight of polypropylene resin particles are added into a polypropylene storage bin 9 of each melt blowing device 5, 3-5 parts by weight of oily electret master batch and 1-3 parts by weight of hydrophilic master batch are respectively added into two auxiliary storage bins 17 of each melt blowing device 5, then the oily electret master batch and the hydrophilic master batch are conveyed by an auxiliary conveying screw 18 to be mixed with the polypropylene resin particles, the materials are melted into a semi-liquid state to enter a melt blowing box 14 when being heated to 200-300 ℃ by an electromagnetic heating system in a batching cylinder 11 at a feeding main screw 12, and a hot air blower blows hot air with the temperature of 200-300 ℃ and the wind pressure of 50-100 kilopascals into the melt blowing box 14, the melt-blowing slit 14 on the melt-blowing die head of the molten semi-liquid material is blown and cooled to form oil absorbing cloth under the simultaneous action of the pressure of wind pressure and the pressure of the feeding main screw 12 to be laid on the conveyer belt 21 to be used as the oil absorbing layer 8, four melt-blowing devices 5 simultaneously produce four layers of oil absorbing cloth, one layer of sponge is added in the middle through the laying device 4 to be used as the core layer 7 to form five layers of compound cloth to be laid on the conveyer belt 21, the five layers of compound cloth are conveyed to the forming device 6 through the conveyer belt 21, the ultrasonic embossing roller 61 is used for embossing and edge sealing to form an integral body, the two side surfaces of the compound cloth are used for forming various set pattern patterns 21 and the edges 22 of the five layers of compound cloth pieces, the embossing roller 62 is used for flattening the five layers of compound cloth to be flattened, the die cutter roller 63 is used for cutting the embossed and sealed edges and flattened compound cloth to form the sheet oil absorbing cloth or the oil absorbing cloth which is continuously rolled together after the edges 22 of each cloth piece are formed into cut marks, and the edge 22 of the oil absorbing cloth sheet can be cut into various laces by the die cutter roll 63. Wherein, the polypropylene can be food grade polypropylene, the polypropylene particles and the hydrophilic master batch are all common materials in the field, and can be obtained in the market, and the oily electret master batch can be products such as the priwan electret master batch and the like, and can also be obtained in the market.
In the description of the present utility model, it should be understood that the relationship of each indicated orientation or position is based on the orientation or positional relationship shown in the drawings, and is merely for convenience in describing the present utility model and simplifying the description, rather than indicating or implying that the apparatus or element being referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as limiting the present utility model.
The foregoing is illustrative of the present utility model and is not to be construed as limiting the scope of the utility model. Any equivalent changes and modifications can be made by those skilled in the art without departing from the spirit and principles of this utility model, and are intended to be within the scope of this utility model.

Claims (5)

1. Melt-blown physical composite oil absorption cloth one-time molding device comprises a frame, be provided with the conveyer belt in the frame, its characterized in that: the device is characterized in that a laying device for laying a core layer on the conveyor belt is arranged on the upper side of the conveyor belt on the frame, at least one melt-blowing device for manufacturing oil absorption layers is sequentially arranged on the upstream and the downstream of the laying device along the conveying direction of the conveyor belt, and a forming device for manufacturing the core layer and each oil absorption layer on the conveyor belt into an oil absorption cloth is arranged on the discharge end of the conveyor belt on the frame.
2. The melt-blown physical composite oil absorbent cloth one-time molding device according to claim 1, wherein: the melt-blowing device comprises a polypropylene bin, a discharge hole at the bottom of the polypropylene bin is communicated with a batching cylinder, an electromagnetic heating system is arranged on the batching cylinder, a feeding main screw is rotationally arranged in the batching cylinder, the feeding main screw is in transmission connection with a feeding driving device, a discharge end of the batching cylinder is communicated with a melt-blowing box body, the bottom of the melt-blowing box body is provided with a melt-blowing die head, a melt-blowing slit is arranged on the melt-blowing die head, and the melt-blowing box body is also communicated with a hot air device; the polypropylene feed bin bottom still is located discharge gate department and still communicates through auxiliary material conveying cylinder respectively and is used for holding the auxiliary material storehouse of oily electret master batch and hydrophilic master batch, two rotate respectively in the auxiliary material conveying cylinder and be provided with auxiliary material conveying screw feeder, two auxiliary material conveying is the transmission respectively and is connected with auxiliary material conveying drive arrangement.
3. The melt-blown physical composite oil absorbent cloth one-time molding device according to claim 2, wherein: the melt-blowing slit is perpendicular to the conveying direction of the conveying belt.
4. The melt-blown physical composite oil absorbent cloth one-time molding device according to claim 1, wherein: the forming device comprises an ultrasonic embossing roller, a flattening roller and a die-cutting rule roller which are sequentially arranged on the upper side of the discharge end of the conveying belt in a rotating mode, and the ultrasonic embossing roller, the flattening roller and the die-cutting rule roller are connected with a forming driving device in a transmission mode.
5. The melt-blown physical composite tarpaulin one-time molding device of any of claims 1 to 4, wherein: two melt blowing devices for manufacturing oil absorption layers are respectively and sequentially arranged at the upstream and downstream of the laying device; the core layer is a sponge layer or a non-woven fabric layer.
CN202321060713.8U 2023-04-28 2023-04-28 One-step forming device for melt-blown physical composite oil absorption cloth Active CN220284362U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202321060713.8U CN220284362U (en) 2023-04-28 2023-04-28 One-step forming device for melt-blown physical composite oil absorption cloth

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202321060713.8U CN220284362U (en) 2023-04-28 2023-04-28 One-step forming device for melt-blown physical composite oil absorption cloth

Publications (1)

Publication Number Publication Date
CN220284362U true CN220284362U (en) 2024-01-02

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ID=89325267

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202321060713.8U Active CN220284362U (en) 2023-04-28 2023-04-28 One-step forming device for melt-blown physical composite oil absorption cloth

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