CN220282965U - Automatic photovoltaic adhesive film feeding machine - Google Patents
Automatic photovoltaic adhesive film feeding machine Download PDFInfo
- Publication number
- CN220282965U CN220282965U CN202321606183.2U CN202321606183U CN220282965U CN 220282965 U CN220282965 U CN 220282965U CN 202321606183 U CN202321606183 U CN 202321606183U CN 220282965 U CN220282965 U CN 220282965U
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- frame
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- positioning
- support
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- 239000002313 adhesive film Substances 0.000 title claims abstract description 44
- 230000007246 mechanism Effects 0.000 claims abstract description 59
- 238000003801 milling Methods 0.000 claims description 9
- 238000009434 installation Methods 0.000 claims description 2
- 208000027418 Wounds and injury Diseases 0.000 abstract description 2
- 230000006378 damage Effects 0.000 abstract description 2
- 208000014674 injury Diseases 0.000 abstract description 2
- 239000000463 material Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000006978 adaptation Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
The utility model discloses an automatic feeding machine for a photovoltaic film, which comprises a frame, wherein a lifting mechanism for lifting a film roll to the frame is arranged at the end part of the frame, a dragging mechanism for receiving the film roll conveyed by the lifting mechanism and moving to a film fixing position on the frame is arranged on the upper surface of the frame, and a fixing mechanism for positioning the film roll is arranged at the film fixing position of the frame; the lifting mechanism comprises an air-expanding roller for fixing the adhesive film coil stock and a supporting bracket for bearing the air-expanding roller, and the supporting bracket is connected with the driving end of the supporting cylinder; the lifting mechanism and the dragging mechanism can lift and convey the adhesive film coil stock, so that the adhesive film coil stock can reach the appointed position of the frame, the operation can be completed by a single person, the labor cost is saved, the occupied space of the operation is reduced, meanwhile, the mechanical injury risk of manual carrying and forklift and crane carrying is reduced, and the feeding safety is improved.
Description
Technical Field
The utility model relates to the technical field of photovoltaic module production, in particular to an automatic photovoltaic adhesive film feeding machine.
Background
The adhesive film is one of eight main materials of the assembly, the weight of one roll of adhesive film is about 165kg, and the feeding becomes a very difficult matter due to the weight of the adhesive film roll, and the former main mode is that a first forklift shovel is arranged on a discharging frame; secondly, hanging the material to a discharging frame by using a travelling crane; and thirdly, manually lifting. All three have the defects of site constraint, potential safety hazard, manpower waste and the like.
Disclosure of Invention
The technical purpose is that: aiming at the defects of the conventional film roll material feeding, the utility model discloses a photovoltaic film automatic feeding machine which can realize automatic feeding of the film roll material, has small site limitation, can complete feeding work by a single person and reduces the labor cost.
The technical scheme is as follows: in order to achieve the technical purpose, the utility model adopts the following technical scheme:
the automatic feeding machine for the photovoltaic adhesive film comprises a frame, wherein a lifting mechanism for lifting the adhesive film coil stock to the frame is arranged at the end part of the frame, a dragging mechanism for receiving the adhesive film coil stock conveyed by the lifting mechanism and moving to the adhesive film fixing position on the frame is arranged on the upper surface of the frame, and a fixing mechanism for positioning the adhesive film coil stock is arranged at the adhesive film fixing position of the frame; the lifting mechanism comprises an air expansion roller for fixing the adhesive film coil stock and a supporting bracket for bearing the air expansion roller, and the supporting bracket is connected with the driving end of the supporting cylinder.
Preferably, the end part of the inflatable roller is provided with a rotary bearing wheel matched with the supporting bracket, the rotary bearing wheel is clamped on the supporting bracket, and one end of the supporting bracket, which is away from the rotary bearing wheel, is provided with a guide mechanism for assisting the supporting bracket to lift.
Preferably, the guide mechanism comprises a guide frame, a guide sliding block and a guide rail, wherein the guide rail is arranged on the guide frame along the lifting direction parallel to the supporting bracket, one side of the guide sliding block is connected with the guide rail in a sliding fit manner, and the other side of the guide sliding block is fixedly connected with the end part of the supporting bracket.
Preferably, an arc rib matched with the rotary bearing wheel is arranged at the fixed position of the adhesive film on the frame, the fixing mechanism is positioned above the arc rib and comprises a fixing support and a fixing cylinder, the fixing support is of an L-shaped structure, one end of the fixing support is rotationally connected with the frame, the other end of the fixing support faces towards the direction of the arc rib, the fixing cylinder is arranged at one side of the fixing support, which is away from the arc rib, one end of the fixing cylinder is connected with the fixing support through a hinging seat, the other end of the fixing cylinder is rotationally connected with the frame, and the fixing support is pushed to rotate through the fixing cylinder, so that the rotary bearing wheel is clamped between the fixing support and the arc rib.
Preferably, the two ends of the adhesive film coil stock are provided with the check rings for limiting the axial position of the adhesive film coil stock on the air expansion roller.
Preferably, the dragging mechanism comprises a dragging bracket and a positioning mechanism arranged on the dragging bracket for positioning and fixing the inflatable roller, wherein the dragging bracket is connected with the frame in a sliding fit manner through a dragging guide rail, and a driving assembly for driving the dragging bracket to move is arranged on the frame.
Preferably, the driving assembly comprises a dragging driving motor fixed on the frame and a screw rod connected with the driving end of the dragging driving motor, one end of the screw rod, deviating from the dragging driving motor, is arranged on the frame through a mounting seat, the axis direction of the screw rod is consistent with the direction of the dragging guide rail, and the dragging support is connected with the screw rod through threaded fit.
Preferably, the positioning mechanisms are symmetrically arranged on two sides of the dragging support, each positioning mechanism comprises a positioning cylinder, a positioning support and a shifting fork arranged on the positioning support, each positioning cylinder is fixed on the dragging support, the driving end of each positioning support is upward, each positioning support is fixed on the driving end of each positioning cylinder, each shifting fork is located on the upper surface of each positioning support and is matched with the central shaft of the corresponding air-expanding roller, and when the lifting mechanism lifts the corresponding air-expanding roller, each positioning cylinder pushes the corresponding positioning support and each shifting fork to move upwards to clamp the corresponding air-expanding roller.
Preferably, the central shaft of the air expansion roller is provided with symmetrical milling edges at the matching position of the shifting fork, and the air expansion roller is clamped in the shifting fork through the matching of the milling edges and the shifting fork.
The beneficial effects are that: the automatic feeder for the photovoltaic adhesive film has the following beneficial effects:
1. according to the utility model, the lifting mechanism and the dragging mechanism can lift and convey the adhesive film coil stock, so that the adhesive film coil stock can reach the appointed position of the frame, the operation can be completed by a single person, the labor cost is saved, the occupied space of the operation is reduced, meanwhile, the mechanical injury risk of manual carrying and forklift and crane carrying is reduced, and the feeding safety is improved.
2. According to the utility model, the cylinder is used for driving the supporting bracket to move up and down, and the stability of the feeding process can be improved by matching with the guide mechanism, so that the operation safety is ensured.
3. According to the utility model, the rotary bearing wheel is arranged at the end part of the air-expanding roller, the air-expanding roller is connected with the rotary bearing wheel through the bearing in a rotating fit manner, so that the adhesive film coil stock can still rotate freely while the positioning and the fixing of the air-expanding roller are conveniently carried out, and the assembly efficiency is improved.
4. The positioning support is arranged on the dragging mechanism, the shifting fork of the positioning support is matched with the central shaft of the air-expanding roller through the arranged milling edge, the stability of the position of the air-expanding roller in the dragging process is ensured, and the air-expanding roller and the frame can be assembled rapidly through lifting of the positioning cylinder.
Drawings
In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below.
FIG. 1 is a diagram of the overall structure of the present utility model;
FIG. 2 is an enlarged view of a portion of the securing mechanism of the present utility model;
FIG. 3 is an enlarged view of a portion of an inflatable roller of the present utility model;
the device comprises a 1-frame, a 2-adhesive film coil stock, a 3-air expansion roller, a 4-supporting bracket, a 5-supporting cylinder, a 6-rotating bearing wheel, a 7-guide frame, an 8-guide sliding block, a 9-guide rail, a 10-fixed bracket, an 11-fixed cylinder, a 12-arc rib, a 13-hinging seat, a 14-retainer ring, a 15-dragging bracket, a 16-dragging guide rail, a 17-dragging driving motor, a 18-screw rod, a 19-positioning cylinder, a 20-positioning bracket, a 21-shifting fork, a 22-central shaft, a 23-edge milling and a 24-mounting seat.
Detailed Description
The present utility model will now be described more fully hereinafter with reference to the accompanying drawings, in which preferred embodiments of the utility model are shown, but in which the utility model is not so limited.
As shown in fig. 1-3, the utility model discloses an automatic feeding machine for a photovoltaic film, which comprises a frame 1, wherein a lifting mechanism for lifting a film roll 2 onto the frame 1 is arranged at the end part of the frame 1, a dragging mechanism for receiving the film roll 2 conveyed by the lifting mechanism and moving to a film fixed position on the frame 1 is arranged on the upper surface of the frame 1, and a fixing mechanism for positioning the film roll 2 is arranged at the film fixed position of the frame; the lifting mechanism comprises an air expansion roller 3 for fixing the adhesive film coil stock and a supporting bracket 4 for supporting the air expansion roller 3, wherein the two ends of the adhesive film coil stock 2 of the air expansion roller 3 are provided with check rings 14 for limiting the axial position of the adhesive film coil stock 2 on the air expansion roller 3, and the supporting bracket 4 is connected with the driving end of a supporting cylinder 5.
In order to facilitate the positioning of the air-expanding roller 3 and not to influence the rotation of the adhesive film coil stock, the end part of the air-expanding roller 3 is provided with a rotary bearing wheel 6 matched with the supporting bracket 4, the rotary bearing wheel 6 is matched with a bearing between the air-expanding roller 3, the outer ring of the rotary bearing wheel is provided with a clamping groove for clamping and positioning, the rotary bearing wheel 6 is clamped on the supporting bracket 4, and one end of the supporting bracket 4, which is away from the rotary bearing wheel 6, is provided with a guide mechanism for assisting the supporting bracket 4 to lift.
Specifically, the guide mechanism comprises a guide frame 7, a guide sliding block 8 and a guide rail 9, wherein the guide rail 9 is arranged on the guide frame 7 along the lifting direction parallel to the supporting bracket 4, one side of the guide sliding block 8 is connected with the guide rail 9 in a sliding fit manner, the other side of the guide sliding block is fixedly connected with the end part of the supporting bracket 4, the supporting bracket 4 is assisted to move up and down through the guide mechanism, the stable lifting of the adhesive film coil stock with larger dead weight is realized, and preferably, a stop block for blocking the air-expanding roller can be arranged on one side of the supporting bracket 4, which is far away from the frame, so that the air-expanding roller 3 and the adhesive film coil stock are prevented from falling, and the safety of the device is improved.
In order to facilitate the positioning and dismounting of the inflatable roller on the frame, an arc rib 12 matched with the rotary bearing wheel 6 is arranged at the fixed position of the adhesive film on the frame 1, a fixing mechanism is positioned above the arc rib 12 and comprises a fixing support 10 and a fixing air cylinder 11, the fixing support 10 adopts an L-shaped structure, one end of the fixing support is rotationally connected with the frame 1, the other end of the fixing air cylinder faces the direction of the arc rib 12, the fixing air cylinder 11 is arranged on one side of the fixing support 10, which is away from the arc rib 12, one end of the fixing air cylinder 11 is connected with the fixing support 10 through a hinging seat 13, the other end of the fixing air cylinder is rotationally connected with the frame 1, the fixing support 10 is pushed to rotate through the fixing air cylinder 11, and the rotary bearing wheel 6 is clamped between the fixing support 10 and the arc rib 12, so that the inflatable roller 3 is rapidly positioned.
The dragging mechanism comprises a dragging bracket 15 and a positioning mechanism which is arranged on the dragging bracket 15 and used for positioning and fixing the inflatable roller 3, wherein the dragging bracket 15 is connected with the frame 1 in a sliding fit manner through a dragging guide rail 16, and a driving component used for driving the dragging bracket 15 to move is arranged on the frame 1.
The driving assembly comprises a dragging driving motor 17 fixed on the frame 1 and a screw rod 18 connected with the driving end of the dragging driving motor 17, one end of the screw rod 18, deviating from the dragging driving motor 17, is installed on the frame 1 through an installation seat 24, the axis direction of the screw rod 18 is consistent with the direction of the dragging guide rail 16, and the dragging support 15 is connected with the screw rod 18 through threaded fit.
When the lifting mechanism lifts the air-expanding roller 3 up to the frame, the air-expanding roller 3 needs to be transferred to the dragging mechanism so as to be moved to a designated position of the frame, in order to facilitate separation between the air-expanding roller 3 and the lifting support 4, the positioning mechanism adopts a lifting mode, and specifically, the positioning mechanism is symmetrically arranged at two sides of the dragging support 15, the positioning mechanism comprises a positioning cylinder 19, a positioning support 20 and a shifting fork 21 arranged on the positioning support 20, the positioning cylinder 19 is fixed on the dragging support 15 and the driving end is upwards, the positioning support 20 is fixed at the driving end of the positioning cylinder 19, the shifting fork 21 is positioned on the upper surface of the positioning support 20, and when the lifting mechanism lifts the air-expanding roller 3, the positioning cylinder 19 pushes the positioning support 20 and the shifting fork 21 to upwards move so that the central shaft of the air-expanding roller 3 is clamped in the shifting fork; the central shaft 22 of the air-expanding roller 3 is provided with symmetrical milling edges 23 at the matching position of the shifting fork, and the milling edges 23 are matched and clamped in the shifting fork 21 through the shifting fork 21, so that the position stability of the air-expanding roller 3 in the dragging process is ensured.
When the automatic feeding machine for the photovoltaic adhesive film is used, personnel install the adhesive film coil stock 2 on the air expansion roller 3, the adhesive film coil stock 2 is fixed through the air expansion roller 3, then the supporting cylinder 5 acts, and the supporting bracket 4 is pulled to move upwards to drive the air expansion roller 3 to move to a specified height; then, the dragging driving motor 17 drives the dragging bracket 15 to move, so that the shifting fork 21 of the positioning mechanism moves to the position below the central shaft of the air expansion roller 3, then the positioning cylinder 19 pushes the positioning bracket 20 to drive the shifting fork 21 to move upwards, the milling edge 23 arranged on the central shaft 22 is matched with the inner side surface of the shifting fork 21, the air expansion roller 4 is clamped and fixed on the positioning mechanism, then the dragging driving motor 17 pulls the dragging bracket 15 to slide on the frame 1, in the sliding process, the rotary bearing wheels 6 at the two ends of the air expansion roller 3 are contacted with the guide plates arranged on the frame 1 through the clamping grooves, rolling is carried out along the moving direction, the air expansion roller 3 moves to the arc-shaped rib 12 under the driving of the dragging mechanism, then the positioning cylinder 19 moves downwards, the shifting fork 21 is disconnected with the central shaft 22, the rotary bearing wheels 6 at the two ends of the air expansion roller 13 are clamped at the arc-shaped rib 12, after the dragging bracket 15 is withdrawn, the fixed cylinder 11 pushes the fixed bracket 10 to rotate downwards, the rotary bearing wheels 6 are limited, the air expansion roller 4 and the adhesive film roll 2 are prevented from moving, and the adhesive film roll 2 are automatically rotated, so that the whole adhesive film roll can be freely discharged.
The foregoing is only a preferred embodiment of the utility model, it being noted that: it will be apparent to those skilled in the art that various modifications and adaptations can be made without departing from the principles of the present utility model, and such modifications and adaptations are intended to be comprehended within the scope of the utility model.
Claims (9)
1. The automatic feeding machine for the photovoltaic adhesive film is characterized by comprising a frame (1), wherein a lifting mechanism for lifting an adhesive film coil stock (2) onto the frame (1) is arranged at the end part of the frame (1), a dragging mechanism for receiving the adhesive film coil stock (2) conveyed by the lifting mechanism and moving to an adhesive film fixing position on the frame (1) and a fixing mechanism for positioning the adhesive film coil stock (2) at the adhesive film fixing position of the frame are arranged on the upper surface of the frame (1); the lifting mechanism comprises an air expansion roller (3) for fixing the adhesive film coil stock and a supporting bracket (4) for bearing the air expansion roller (3), and the supporting bracket (4) is connected with the driving end of a supporting cylinder (5).
2. The automatic photovoltaic film feeding machine according to claim 1, wherein the end part of the air expansion roller (3) is provided with a rotary bearing wheel (6) matched with the supporting bracket (4), the rotary bearing wheel (6) is clamped on the supporting bracket (4), and one end of the supporting bracket (4) deviating from the rotary bearing wheel (6) is provided with a guide mechanism for assisting the supporting bracket (4) to lift.
3. The automatic photovoltaic film feeding machine according to claim 2, wherein the guiding mechanism comprises a guiding frame (7), a guiding sliding block (8) and a guiding rail (9), the guiding rail (9) is arranged on the guiding frame (7) along a lifting direction parallel to the supporting bracket (4), one side of the guiding sliding block (8) is connected with the guiding rail (9) in a sliding fit manner, and the other side of the guiding sliding block is fixedly connected with the end part of the supporting bracket (4).
4. The automatic photovoltaic film feeding machine according to claim 2, wherein the frame (1) is provided with an arc rib (12) matched with the rotary bearing wheel (6) at a film fixing position, the fixing mechanism is located above the arc rib (12), the fixing mechanism comprises a fixing support (10) and a fixing air cylinder (11), the fixing support (10) adopts an L-shaped structure, one end of the fixing support is rotationally connected with the frame (1), the other end faces the direction of the arc rib (12), the fixing air cylinder (11) is arranged on one side of the fixing support (10) away from the arc rib (12), one end of the fixing air cylinder (11) is connected with the fixing support (10) through a hinging seat (13), the other end of the fixing air cylinder (11) is rotationally connected with the frame (1), the fixing support (10) is pushed to rotate through the fixing air cylinder (11), and the rotary bearing wheel (6) is clamped between the fixing support (10) and the arc rib (12).
5. The automatic photovoltaic film feeding machine according to claim 2, wherein the air expansion roller (3) is provided with check rings (14) at two ends of the film coil stock (2) for limiting the axial position of the film coil stock (2) on the air expansion roller (3).
6. The automatic photovoltaic film feeding machine according to claim 1, wherein the dragging mechanism comprises a dragging bracket (15) and a positioning mechanism arranged on the dragging bracket (15) for positioning and fixing the inflatable roller (3), the dragging bracket (15) is connected with the frame (1) in a sliding fit manner through a dragging guide rail (16), and a driving assembly for driving the dragging bracket (15) to move is arranged on the frame (1).
7. The automatic photovoltaic film feeding machine according to claim 6, wherein the driving assembly comprises a dragging driving motor (17) fixed on the frame (1) and a screw rod (18) connected with the driving end of the dragging driving motor (17), one end of the screw rod (18) deviating from the dragging driving motor (17) is installed on the frame (1) through an installation seat (24), the axis direction of the screw rod (18) is consistent with the direction of the dragging guide rail (16), and the dragging support (15) is connected with the screw rod (18) through threaded matching.
8. The automatic photovoltaic film feeding machine according to claim 6, wherein the positioning mechanism is symmetrically arranged on two sides of the dragging support (15), the positioning mechanism comprises a positioning cylinder (19), a positioning support (20) and a shifting fork (21) arranged on the positioning support (20), the positioning cylinder (19) is fixed on the dragging support (15) and the driving end is upward, the positioning support (20) is fixed on the driving end of the positioning cylinder (19), the shifting fork (21) is positioned on the upper surface of the positioning support (20), the shifting fork (21) is matched with a central shaft (22) of the inflatable roller (3), and when the lifting mechanism lifts the inflatable roller (3), the positioning cylinder (19) pushes the positioning support (20) and the shifting fork (21) to clamp the inflatable roller (3).
9. The automatic photovoltaic film feeding machine according to claim 8, wherein the central shaft (22) of the air expansion roller (3) is provided with symmetrical milling edges (23) at the matching position of the shifting fork, and the central shaft is matched and clamped in the shifting fork (21) through the milling edges (23) and the shifting fork (21).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321606183.2U CN220282965U (en) | 2023-06-25 | 2023-06-25 | Automatic photovoltaic adhesive film feeding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321606183.2U CN220282965U (en) | 2023-06-25 | 2023-06-25 | Automatic photovoltaic adhesive film feeding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220282965U true CN220282965U (en) | 2024-01-02 |
Family
ID=89342773
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321606183.2U Active CN220282965U (en) | 2023-06-25 | 2023-06-25 | Automatic photovoltaic adhesive film feeding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220282965U (en) |
-
2023
- 2023-06-25 CN CN202321606183.2U patent/CN220282965U/en active Active
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