CN220280573U - Carbon fiber prepreg impregnating equipment - Google Patents
Carbon fiber prepreg impregnating equipment Download PDFInfo
- Publication number
- CN220280573U CN220280573U CN202321734371.3U CN202321734371U CN220280573U CN 220280573 U CN220280573 U CN 220280573U CN 202321734371 U CN202321734371 U CN 202321734371U CN 220280573 U CN220280573 U CN 220280573U
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- CN
- China
- Prior art keywords
- fixedly connected
- carbon fiber
- prepreg
- sleeved
- fiber prepreg
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- 229920000049 Carbon (fiber) Polymers 0.000 title claims abstract description 27
- 239000004917 carbon fiber Substances 0.000 title claims abstract description 27
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 title claims abstract description 27
- 238000001035 drying Methods 0.000 claims abstract description 26
- 238000010438 heat treatment Methods 0.000 claims abstract description 14
- 238000005470 impregnation Methods 0.000 claims abstract description 13
- 238000005507 spraying Methods 0.000 claims abstract description 7
- 238000007598 dipping method Methods 0.000 claims description 13
- 238000004891 communication Methods 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 5
- 239000000463 material Substances 0.000 abstract description 9
- 230000000694 effects Effects 0.000 abstract description 8
- 238000000034 method Methods 0.000 abstract description 7
- 238000004804 winding Methods 0.000 abstract description 4
- 238000007792 addition Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
Landscapes
- Reinforced Plastic Materials (AREA)
Abstract
The utility model relates to the technical field of impregnation, in particular to carbon fiber prepreg impregnation equipment, which comprises an impregnation mechanism, wherein a drying mechanism is fixedly arranged on one side of the impregnation mechanism. According to the utility model, the belt pulley I at the end part can be driven to rotate through the rotating shaft, so that the belt pulley II can be driven to rotate under the action of the driving belt, the reciprocating screw can be driven to rotate, the moving block can be driven to reciprocate on the reciprocating screw, the impregnating material is uniformly sprayed on the outer wall of the impregnating roller through the spraying head in the moving process, the impregnating effect on the prepreg can be improved, the carbon fiber prepreg can be dried through the heating rods in the two frame bodies in the drying mechanism, meanwhile, wind generated through the rotation of the fan can pass through the heating rods, and then the hot wind can be guided to the surface of the prepreg under the action of the air deflector, so that the drying on the prepreg can be accelerated, and the subsequent winding of the prepreg is facilitated.
Description
Technical Field
The utility model relates to the technical field of impregnation, in particular to carbon fiber prepreg impregnation equipment.
Background
The carbon fiber prepreg is a processed composite material, has the characteristics of high strength, corrosion resistance, long service life and the like, and needs to be impregnated with resin and carbon fiber when the carbon fiber prepreg is processed, so that impregnating equipment is needed.
The carbon fiber prepreg impregnation equipment in the current market needs to smear the impregnating material on the impregnating roller when carrying out the carbon fiber prepreg, realizes the impregnating operation through the contact extrusion of impregnating roller and prepreg, and the impregnating material generally is through artifical the smearing on the existing impregnating roller, and the impregnating material of the impregnating roller outer wall of artifical the smearing can exist inhomogeneous to can influence the dipping effect of prepreg, and the prepreg needs to be dried after the flooding is finished, and is relatively poor to the stoving effect of prepreg at present, thereby can influence subsequent rolling.
Disclosure of Invention
In order to overcome the technical problems, the utility model aims to provide carbon fiber prepreg impregnating equipment, which drives two impregnating rollers to rotate simultaneously through two rotating shafts, can extrude and impregnate carbon fiber prepreg in the rotating process, and simultaneously can drive a belt pulley I at the end part to rotate through the rotating shafts, so that the belt pulley II can be driven to rotate under the action of a transmission belt, and can drive a reciprocating screw to rotate, so that a moving block can be driven to reciprocate on the reciprocating screw, and the impregnating materials are uniformly sprayed on the outer wall of the impregnating rollers through a spraying head in the moving process, so that the impregnating effect on the prepreg can be improved; the heating rods in the two frames in the drying mechanism can be used for drying the carbon fiber prepreg, meanwhile, wind generated by rotation of the fan can pass through the heating rods, and then under the action of the air deflector, the hot wind can be guided to the surface of the prepreg, so that the drying of the prepreg can be accelerated, and the follow-up winding of the prepreg is facilitated.
The aim of the utility model can be achieved by the following technical scheme:
the carbon fiber prepreg impregnating equipment comprises an impregnating mechanism, wherein a drying mechanism is fixedly arranged on one side of the impregnating mechanism;
the dipping mechanism comprises two mounting plates, two dipping rollers are symmetrically arranged between the mounting plates, a rotating shaft which is connected with the mounting plates in a rotating mode is fixedly sleeved at the central position of each dipping roller, a bevel gear I is fixedly sleeved at the end portion of each rotating shaft, a bevel gear II is fixedly meshed and connected with one side of each bevel gear I, a rotating rod is fixedly sleeved between the central positions of the bevel gears II, two fixing plates which are fixedly connected with the side walls of the mounting plates are rotatably sleeved on the outer walls of the rotating rods, and the output ends of servo motors are fixedly connected to the bottom ends of the rotating rods.
Further in, two the spacing groove has all been seted up on the mounting panel, drying mechanism includes two frameworks, two the inside equidistance fixedly connected with a plurality of heating rods of framework, two equal fixedly connected with in both ends central point department of framework is with the sliding block of spacing groove looks slip embedding connection, adjacent two the tip of sliding block is all rotated the one end that is connected with the gangbar, two rotate between the other end of gangbar and be connected with the screw thread piece, the screw rod has been cup jointed in the screw thread piece in the spin, the screw rod is connected with the lateral wall rotation of mounting panel, the tip fixedly connected with driving motor's of screw rod output, the inside fixedly connected with of spacing groove is with the spacing post of sliding cup joint mutually with the sliding block, can improve the stoving effect to the prepreg through drying mechanism.
Further in that, the fixed band pulley that has cup jointed of tip of pivot, the one end of having cup jointed the drive belt on the band pulley is first, the other end of drive belt has cup jointed the band pulley second, the central point department of band pulley second puts the fixed reciprocating screw that has cup jointed, the last screwed joint of reciprocating screw has cup jointed the movable block, fixedly connected with spouts the stub bar on the outer wall of movable block, fixedly connected with is rather than the one end of the intercommunication hose that is linked together on the movable block, the other end fixedly connected with charging box of intercommunication hose can carry prepreg to spouting in the stub bar through charging box and intercommunication hose.
Further, a wind-up roller is rotatably connected between the end parts of the two mounting plates, and the dried carbon fiber prepreg can be wound up through the wind-up roller.
Further, the frame body is fixedly connected with an air deflector, three circular covers are fixedly connected to the air deflector at equal intervals, fans are fixedly arranged in the circular covers, wind energy blown out by the fans blows to a plurality of heating rods, and therefore generated hot wind energy blows to the surface of the prepreg, and drying of the prepreg can be accelerated.
The movable block is fixedly connected with a sleeve joint block, a limiting rod fixedly connected with the mounting plate is sleeved in the sleeve joint block in a sliding mode, and the sliding directions of the sleeve joint block and the movable block can be limited through the limiting rod.
The utility model has the beneficial effects that:
1. the two impregnating rollers are driven to rotate simultaneously through the two rotating shafts, carbon fiber prepreg can be extruded and impregnated in the rotating process, meanwhile, the rotating shafts can drive the belt pulley I at the end part to rotate, so that the belt pulley II can be driven to rotate under the action of the transmission belt, the belt pulley II can drive the reciprocating screw to rotate, the moving block can be driven to reciprocate on the reciprocating screw, and the impregnating materials are uniformly sprayed on the outer wall of the impregnating rollers through the spraying heads in the moving process, so that the impregnating effect on the prepreg can be improved;
2. the heating rods in the two frames in the drying mechanism can be used for drying the carbon fiber prepreg, meanwhile, wind generated by rotation of the fan can pass through the heating rods, and then under the action of the air deflector, the hot wind can be guided to the surface of the prepreg, so that the drying of the prepreg can be accelerated, and the follow-up winding of the prepreg is facilitated.
Drawings
The utility model is further described below with reference to the accompanying drawings.
FIG. 1 is a schematic view of the overall structure of the present utility model;
FIG. 2 is a schematic view of the dipping mechanism structure in the utility model;
FIG. 3 is a schematic view of a reciprocating screw structure in the present utility model;
FIG. 4 is a schematic diagram of a drying mechanism according to the present utility model;
fig. 5 is a schematic view of the bottom structure of the air deflector in the present utility model.
In the figure: 100. an immersion mechanism; 101. a mounting plate; 102. a limit groove; 103. a dipping roller; 104. a rotating shaft; 105. bevel gears I; 106. bevel gears II; 107. a rotating lever; 108. a fixing plate; 109. a servo motor; 110. a belt wheel I; 111. a transmission belt; 112. a belt wheel II; 113. a reciprocating screw; 114. a moving block; 115. a spray head; 116. a sleeve joint block; 117. a limit rod; 118. a communication hose; 119. a charging box; 120. a wind-up roll; 200. a drying mechanism; 201. a frame; 202. a heating rod; 203. a sliding block; 204. a linkage rod; 205. a screw block; 206. a screw; 207. a driving motor; 208. a limit column; 209. an air deflector; 210. a dome; 211. a fan.
Detailed Description
The technical solutions of the embodiments of the present utility model will be clearly and completely described below in conjunction with the embodiments of the present utility model, and it is apparent that the described embodiments are only some embodiments of the present utility model, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-5, a carbon fiber prepreg impregnating apparatus includes an impregnating mechanism 100, wherein a drying mechanism 200 is fixedly arranged at one side of the impregnating mechanism 100;
the dipping mechanism 100 comprises two mounting plates 101, two dipping rollers 103 are symmetrically arranged between the two mounting plates 101, rotating shafts 104 which are in rotary connection with the mounting plates 101 are fixedly sleeved at the central positions of the two dipping rollers 103, first bevel gears 105 are fixedly sleeved at the end parts of the two rotating shafts 104, second bevel gears 106 are fixedly meshed and connected with one sides of the first bevel gears 105, rotating rods 107 are fixedly sleeved between the central positions of the two bevel gears 106, two fixing plates 108 which are fixedly connected with the side walls of the mounting plates 101 are rotatably sleeved on the outer walls of the rotating rods 107, and output ends of servo motors 109 are fixedly connected with the bottom ends of the rotating rods 107; the end part of the rotating shaft 104 is fixedly sleeved with a first belt pulley 110, one end of a driving belt 111 is sleeved on the first belt pulley 110, the other end of the driving belt 111 is sleeved with a second belt pulley 112, a reciprocating screw 113 is fixedly sleeved at the central position of the second belt pulley 112, a moving block 114 is screwed and sleeved on the reciprocating screw 113, a spraying head 115 is fixedly connected to the outer wall of the moving block 114, one end of a communication hose 118 communicated with the inner part of the moving block 114 is fixedly connected to the moving block 114, the other end of the communication hose 118 is fixedly connected to a charging box 119, a liquid charging pump (not shown in the figure) is arranged in the charging box 119, and prepreg can be conveyed into the spraying head 115 through the charging box 119 and the communication hose 118; a wind-up roller 120 is rotatably connected between the end parts of the two mounting plates 101, and the dried carbon fiber prepreg can be wound up through the wind-up roller 120; the movable block 114 is fixedly connected with a sleeve joint block 116, a limit rod 117 fixedly connected with the mounting plate 101 is sleeved in the sleeve joint block 116 in a sliding manner, and the sliding directions of the sleeve joint block 116 and the movable block 114 can be limited through the limit rod 117.
The two mounting plates 101 are provided with limit grooves 102, the drying mechanism 200 comprises two frame bodies 201, a plurality of heating rods 202 are fixedly connected in the two frame bodies 201 at equal intervals, sliding blocks 203 which are in sliding embedded connection with the limit grooves 102 are fixedly connected in the central positions of the two end positions of the two frame bodies 201, one ends of two adjacent sliding blocks 203 are rotatably connected with one ends of a linkage rod 204, a thread block 205 is rotatably connected between the other ends of the two linkage rods 204, a screw rod 206 is rotatably connected in the thread block 205 in a sleeved mode, the screw rod 206 is rotatably connected with the side wall of the mounting plate 101, the end part of the screw rod 206 is fixedly connected with the output end of a driving motor 207, and a limit column 208 which is slidably connected with the sliding blocks 203 is fixedly connected in the inside of the limit groove 102, so that the drying effect on prepreg can be improved through the drying mechanism 200; the frame 201 is fixedly connected with an air deflector 209, three circular hoods 210 are fixedly connected to the air deflector 209 at equal intervals, a fan 211 is fixedly arranged in each circular hood 210, wind energy blown out by the fan 211 blows to the plurality of heating rods 202, and accordingly generated hot wind energy blows to the surface of the prepreg, and drying of the prepreg can be accelerated.
Working principle: when the device is used, the output end of the servo motor 109 in the impregnating mechanism 100 can drive the rotating rod 107 and the two bevel gears 106 on the outer wall to rotate, the bevel gears 106 and the bevel gears 105 are meshed to rotate, so that the two impregnating rollers 103 can be driven to rotate simultaneously through the two rotating shafts 104, carbon fiber prepreg can be extruded and impregnated in the rotating process, meanwhile, the rotating shafts 104 can drive the belt pulley 110 at the end to rotate, so that the belt pulley 112 can be driven to rotate under the action of the driving belt 111, the reciprocating screw 113 can be driven to rotate, the moving block 114 can be driven to reciprocate on the reciprocating screw 113, and the impregnating materials can be uniformly sprayed on the outer wall of the impregnating roller 103 through the spraying head 115 in the moving process, so that the impregnating effect on the prepreg can be improved;
after impregnation, the prepreg can pass through the drying mechanism 200, the carbon fiber prepreg can be dried through the heating rods 202 in the two frames 201 in the drying mechanism 200, meanwhile, wind generated by rotation of the fan 211 can pass through the heating rods 202, and then under the action of the air deflector 209, the hot wind can be guided to the surface of the prepreg, so that the drying of the prepreg can be accelerated, the subsequent winding of the prepreg is facilitated, the screw 206 is driven to rotate through the driving motor 207, the threaded block 205 can be driven to move, the two linkage rods 204 can be driven to rotate through the two ends of the threaded block 205, and the distance between the two frames 201 can be adjusted by the end parts of the linkage rods 204, so that the drying temperature of the prepreg can be conveniently adjusted.
In the description of the present specification, the descriptions of the terms "one embodiment," "example," "specific example," and the like, mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present utility model. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing is merely illustrative and explanatory of the utility model, as various modifications and additions may be made to the particular embodiments described, or in a similar manner, by those skilled in the art, without departing from the scope of the utility model or exceeding the scope of the utility model as defined in the claims.
Claims (6)
1. The carbon fiber prepreg impregnating equipment is characterized by comprising an impregnating mechanism (100), wherein a drying mechanism (200) is fixedly arranged on one side of the impregnating mechanism (100);
the utility model provides a dipping machine, including dipping machine (100) is including two mounting panel (101), two symmetry is provided with two dipping rolls (103) between mounting panel (101), two the central point of dipping rolls (103) puts all fixed pivot (104) that are connected with mounting panel (101) rotation that cup joints, two the tip of pivot (104) has all fixed bevel gear one (105) of cup jointing, two one side of bevel gear one (105) is all engaged with and is connected with bevel gear two (106), two all fixed cup joint dwang (107) between the central point of bevel gear two (106), the fixed plate (108) that cup joints two and mounting panel (101) lateral wall looks fixed connection on the outer wall of dwang (107) rotate, the output of the bottom fixedly connected with servo motor (109) of dwang (107).
2. The carbon fiber prepreg impregnation equipment according to claim 1, wherein two mounting boards (101) are provided with limiting grooves (102), the drying mechanism (200) comprises two frames (201), a plurality of heating rods (202) are fixedly connected to the inner sides of the frames (201) at equal intervals, sliding blocks (203) which are in sliding embedded connection with the limiting grooves (102) are fixedly connected to the central positions of the two ends of the frames (201), one ends of linkage rods (204) are rotatably connected to the end portions of the adjacent two sliding blocks (203), threaded blocks (205) are rotatably connected between the other ends of the two linkage rods (204), threaded blocks (205) are rotatably sleeved with threaded rods (206), the threaded rods (206) are rotatably connected with the side walls of the mounting boards (101), output ends of driving motors (207) are fixedly connected to the end portions of the threaded rods (206), and limiting columns (208) which are slidably sleeved with the sliding blocks (203) are fixedly connected to the inner sides of the limiting grooves (102).
3. The carbon fiber prepreg impregnation equipment according to claim 1, wherein the end part of the rotating shaft (104) is fixedly sleeved with a first belt pulley (110), one end of a transmission belt (111) is sleeved on the first belt pulley (110), the other end of the transmission belt (111) is sleeved with a second belt pulley (112), a reciprocating screw (113) is fixedly sleeved at the central position of the second belt pulley (112), a moving block (114) is rotatably sleeved on the reciprocating screw (113), a spraying head (115) is fixedly connected to the outer wall of the moving block (114), one end of a communication hose (118) communicated with the inner part of the moving block is fixedly connected to the moving block (114), and a feeding box (119) is fixedly connected to the other end of the communication hose (118).
4. A carbon fiber prepreg impregnation apparatus according to claim 1, wherein a wind-up roll (120) is rotatably connected between the ends of the two mounting plates (101).
5. The carbon fiber prepreg impregnation equipment according to claim 2, wherein an air deflector (209) is fixedly connected to the frame body (201), three circular hoods (210) are fixedly connected to the air deflector (209) at equal distances, and a fan (211) is fixedly arranged in each circular hood (210).
6. A carbon fiber prepreg impregnation device according to claim 3, wherein the moving block (114) is fixedly connected with a sleeving block (116), and a limiting rod (117) fixedly connected with the mounting plate (101) is sleeved in the sleeving block (116) in a sliding manner.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321734371.3U CN220280573U (en) | 2023-07-04 | 2023-07-04 | Carbon fiber prepreg impregnating equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321734371.3U CN220280573U (en) | 2023-07-04 | 2023-07-04 | Carbon fiber prepreg impregnating equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220280573U true CN220280573U (en) | 2024-01-02 |
Family
ID=89332276
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321734371.3U Active CN220280573U (en) | 2023-07-04 | 2023-07-04 | Carbon fiber prepreg impregnating equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220280573U (en) |
-
2023
- 2023-07-04 CN CN202321734371.3U patent/CN220280573U/en active Active
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| GR01 | Patent grant |