CN220280275U

CN220280275U - Sponge thermoforming device

Info

Publication number: CN220280275U
Application number: CN202321988587.2U
Authority: CN
Inventors: 余德平
Original assignee: Jingmen Chunlinfu New Materials Co ltd
Current assignee: Jingmen Chunlinfu New Materials Co ltd
Priority date: 2023-07-26
Filing date: 2023-07-26
Publication date: 2024-01-02
Anticipated expiration: 2033-07-26

Abstract

The utility model relates to the technical field of sponge processing, in particular to a sponge thermoforming device, which comprises a shell component, wherein two fixing plates are arranged at the bottom ends of two inner walls of the shell component, motors are arranged at the bottom ends of the fixing plates, mounting seats are arranged at two sides of the top ends of the two fixing plates, grooves are formed in the top ends of the two mounting seats, guide rods are arranged on two inner walls of the two grooves, sliding blocks are arranged outside the two guide rods, mounting plates are arranged at the top ends of the two sliding blocks, and two fixing blocks are arranged on one side of each mounting plate. According to the utility model, through the cooperation of the motor, the connecting rod and the limiting block, the sponge thermal forming device can move the heated and formed sponge workpiece out of the thermal forming device during the discharging period, so that the discharging efficiency of sponge products is greatly improved, the problem of scalding caused by the fact that workers manually stretch out of the thermal forming device to discharge the sponge is avoided, and the safety of the workers during the working period is improved.

Description

Sponge thermoforming device

Technical Field

The utility model relates to the technical field of sponge processing, in particular to a sponge thermoforming device.

Background

The sponge commonly used by people is made of wood cellulose fiber or foamed plastic polymer, in addition, natural sponge made of sponges are also available, most of the natural sponge is used for body cleaning or painting, and in addition, three other materials are also available as synthetic sponge made of low-density polyether (non-absorbent sponge), polyvinyl alcohol (super absorbent material, no obvious pores) and polyester, respectively.

The prior patent (publication number: CN 208896364U) discloses a sponge hot-press molding machine comprising: the workbench is provided with a plurality of forming cavities with openings at the upper ends, steam pipes are arranged at the bottoms of the forming cavities, and steam holes for conducting the steam pipes are arranged at the bottoms of the forming cavities; the machine frame is arranged above the workbench, and the lower end of the machine frame is provided with a forming pressing plate which is matched with the forming cavity and can be pushed into the bottom of the forming cavity; and the steam generator is in butt joint with a steam pipe at the bottom of the forming cavity. According to the utility model, the recycled sponge can be cut up and poured into the forming cavity, the sponge particles are pressed together through the cooperation of the forming pressing plate and the steam generator, and the block-shaped sponge structure matched with the inner wall of the forming cavity is formed, so that the sponge is reused, and the sponge is green and environment-friendly, is beneficial to environmental protection, does not generate chemical smell in the production process compared with the traditional sponge production, is beneficial to the health of workers, has lower production cost than the traditional sponge production, and has strong practicability. The inventors found that the following problems exist in the prior art in the process of implementing the present utility model: 1. in the material taking process of the traditional sponge thermoforming equipment, an arm needs to be stretched into the thermoforming equipment by a worker to take materials, so that the arm of the worker is easy to be scalded by a module which is not cooled, and the worker is injured; 2. when traditional sponge thermoforming equipment was changed the mould, need dismantle it through multiple appurtenance, waste time and energy, work efficiency when reducing the mould to change by a wide margin.

Disclosure of Invention

The utility model aims to provide a sponge thermoforming device, which aims to solve the problems that in the prior art, a traditional sponge thermoforming device is required to extend an arm into the thermoforming device for taking materials through a worker in the material taking process, so that the worker arm is easy to be scalded by a module which is not cooled, the worker is damaged, and the traditional sponge thermoforming device is required to be disassembled through various auxiliary tools when the mould is replaced, so that time and labor are wasted, and the working efficiency of the mould replacement is greatly reduced.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a sponge thermoforming device, includes housing assembly, housing assembly's inside both walls bottom is provided with two fixed plates, the bottom of fixed plate is provided with the motor, two the top both sides of fixed plate are provided with the mount pad, two the top of mount pad is seted up flutedly, two the inside both walls of recess are provided with the guide bar, two the outside of guide bar is provided with the slider, two the top of slider is provided with the mounting panel, one side of mounting panel is provided with two fixed blocks, two be provided with the gag lever post between the fixed block, the outside of gag lever post is provided with the stopper, the bottom of stopper is connected with the top of pivot through the bearing, the bottom of pivot is connected with the one end of connecting rod, the other end inside of connecting rod is provided with the roller, the bottom of roller is connected with the top middle part of fixed plate through the bearing, the fluting is seted up at the top middle part of mounting panel, the inside bottom of fluting is provided with the bed die, one side of mounting panel is provided with two movable bars, two the outside of slider is provided with two the fixed blocks, two the outside of movable bar is connected with the control groove that the two ends of clamping block are provided with the die.

Further preferably, the shell assembly comprises an installation table, supporting legs are arranged at four corners of the bottom end of the installation table, a plurality of sliding rods are respectively arranged at two sides of the top end of the installation table, a top plate is arranged at the top end of each sliding rod, a telescopic rod is arranged at the top end of each top plate, a sliding plate is arranged at the extending end of each telescopic rod, and an upper die is arranged at the bottom end of each sliding plate.

Further preferably, the sliding rod is in sliding connection with the sliding plate.

Further preferably, the guide rod and the sliding block are in sliding connection.

Further preferably, the limiting rod and the limiting block are in sliding connection.

Further preferably, a clamping structure is arranged between the clamping groove and the clamping block.

Further preferably, two threaded holes are formed in one side, far away from the movable rod, of the top end of the mounting plate, and the threaded holes are in threaded connection with the control rod.

Compared with the prior art, the utility model has the beneficial effects that:

according to the utility model, the sponge thermoforming device is matched with the motor, the connecting rod and the limiting block, so that the sponge workpiece after the thermoforming is moved out of the thermoforming device during the discharging process, the discharging efficiency of a sponge product is greatly improved, the problem that a worker is scalded when manually stretching out of the thermoforming device to discharge the sponge is avoided, and the safety of the worker during the working process is improved.

According to the utility model, the sponge thermoforming device is matched with the movable rod, the clamping block and the control rod, so that the quick disassembly of the mold is realized during the mold replacement, the working efficiency of the mold replacement is greatly improved, the operation difficulty of the mold disassembly is reduced, and the sponge thermoforming requirement is met.

Drawings

FIG. 1 is a schematic elevational view of the present utility model;

FIG. 2 is a schematic diagram of the internal structure of the front view of the present utility model;

FIG. 3 is an enlarged schematic view of the structure of FIG. 2A according to the present utility model;

FIG. 4 is a schematic top view of the mounting table of the present utility model;

fig. 5 is a schematic diagram of the front view of the mounting plate of the present utility model in an enlarged internal structure.

In the figure: 1. a housing assembly; 101. a mounting table; 102. support legs; 103. a slide bar; 104. a top plate; 105. a telescopic rod; 106. a slide plate; 107. an upper die; 2. a fixing plate; 3. a motor; 4. a mounting base; 5. a groove; 6. a guide rod; 7. a slide block; 8. a mounting plate; 9. a fixed block; 10. a limit rod; 11. a limiting block; 12. a rotating shaft; 13. a connecting rod; 14. a roll shaft; 15. slotting; 16. a lower die; 17. a movable rod; 18. a clamping block; 19. a control lever; 20. a clamping groove.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which are obtained by a worker of ordinary skill in the art without creative efforts, are within the protection scope of the present utility model based on the embodiments of the present utility model.

Referring to fig. 1 to 5, the present utility model provides a technical solution: the utility model provides a sponge thermoforming device, including shell subassembly 1, shell subassembly 1 inside both walls bottom is provided with two fixed plates 2, the bottom of fixed plate 2 is provided with motor 3, the top both sides of two fixed plates 2 are provided with mount pad 4, recess 5 has been seted up on the top of two mount pads 4, the inside both walls of two recess 5 are provided with guide bar 6, the outside of two guide bars 6 is provided with slider 7, the top of two sliders 7 is provided with mounting panel 8, one side of mounting panel 8 is provided with two fixed blocks 9, be provided with gag lever post 10 between two fixed blocks 9, the outside of gag lever post 10 is provided with stopper 11, the bottom of stopper 11 is connected with the top of pivot 12 through the bearing, the bottom of pivot 12 is connected with the one end of connecting rod 13, the other end inside of connecting rod 13 is provided with roller 14, the bottom of roller 14 is connected with the top middle part of fixed plate 2 through the bearing, fluting 15 has been seted up at the top middle part of mounting panel 8, the inside bottom of fluting 15 is provided with bed die 16, one side of 8 is provided with two movable bars 17, the outside of two movable bars 17 is provided with mounting panel 18, the outside of two movable bars 17 is connected with the control block 18 of two blocks of 18, the both sides of the control block 16 is provided with the die 20 of the other end is connected with.

In this embodiment, as shown in fig. 1, the housing assembly 1 includes a mounting table 101, supporting legs 102 are respectively provided at four corners of a bottom end of the mounting table 101, a plurality of slide bars 103 are respectively provided at two sides of a top end of the mounting table 101, a top plate 104 is provided at a top end of the plurality of slide bars 103, a telescopic rod 105 is provided at a top end of the top plate 104, a sliding plate 106 is provided at an extending end of the telescopic rod 105, and an upper mold 107 is provided at a bottom end of the sliding plate 106.

In this embodiment, as shown in fig. 1, the sliding rod 103 and the sliding plate 106 are slidably connected; the stability of the upper mold 107 during movement is increased, thereby avoiding a situation in which the upper mold 107 is offset during movement.

In the present embodiment, as shown in fig. 3, the guide rod 6 and the slider 7 are slidably connected; the stability of the mounting plate 8 during movement is increased, and the phenomenon that the mounting plate 8 is inclined or blocked during movement is effectively prevented.

In this embodiment, as shown in fig. 2, the stop lever 10 and the stop block 11 are slidably connected; the sponge workpiece after the heating forming is moved out of the thermoforming device, so that the discharging efficiency of the sponge product is greatly improved, the problem that a worker is scalded when manually stretching out of the thermoforming device to discharge the sponge is avoided, and the safety of the worker during the working period is improved.

In this embodiment, as shown in fig. 3, a clamping structure is provided between the clamping groove 20 and the clamping block 18; realize dismantling the mould fast, promote the work efficiency when the mould changes by a wide margin, reduce the operation degree of difficulty when the mould dismouting to accord with the sponge thermoforming demand.

In this embodiment, as shown in fig. 4, two threaded holes are formed on one side of the top end of the mounting plate 8 away from the movable rod 17, and the threaded holes are in threaded connection with the control rod 19; the fixing of the lower die 16 is achieved, so that the condition that the sponge is displaced due to shaking of the lower die 16 during use is avoided.

The application method and the advantages of the utility model are as follows: when the sponge thermoforming device is used, the working process is as follows:

as shown in fig. 1, fig. 2, fig. 3, fig. 4 and fig. 5, a designated lower die 16 is firstly placed in a slot 15 at the top end of a mounting plate 8, then a clamping block 18 is rotated, the clamping block 18 drives a control rod 19 to rotate by taking the central axis of a movable rod 17 as the center of a circle, the clamping block 18 is clamped with clamping grooves 20 at two sides of the lower die 16, a clamping structure is formed between the clamping block 18 and the clamping grooves 20, then the clamping control rod 19 is clamped with the inside of a thread groove, the quick fixing of the lower die is realized, then a sponge to be thermoformed is placed at the top end of the lower die 16, a motor 3 is started to drive a roll shaft 14 to rotate, the roll shaft 14 drives a connecting rod 13 and a rotating shaft 12 to rotate, the rotating shaft 12 drives a limiting block 11 to move outside a limiting rod 10 through a bearing, and simultaneously pushes the mounting plate 8 to move under the cooperation of a sliding block 7 and a guide rod 6, the mounting plate 8 drives the lower die 16 to move to be right under a sliding rod 107, then a heating component inside the telescopic rod 105 and the upper die 107 is started, the telescopic rod 105 drives a sliding plate 106 to move downwards under the limiting of a sliding rod 103, and the sponge to be thermally formed.

The foregoing has shown and described the basic principles, principal features and advantages of the utility model. It will be understood by those skilled in the art that the present utility model is not limited to the above-described embodiments, and that the above-described embodiments and descriptions are only preferred embodiments of the present utility model, and are not intended to limit the utility model, and that various changes and modifications may be made therein without departing from the spirit and scope of the utility model as claimed. The scope of the utility model is defined by the appended claims and equivalents thereof.

Claims

1. A sponge thermoforming apparatus comprising a housing assembly (1), characterized in that: the utility model discloses a die, including shell subassembly (1), fixed plate (2), motor (3), two are provided with in the inside both walls bottom of shell subassembly (1), the bottom of fixed plate (2) is provided with motor (3), two the top both sides of fixed plate (2) are provided with mount pad (4), two recess (5) are seted up on the top of mount pad (4), two inside both walls of recess (5) are provided with guide bar (6), two the outside of guide bar (6) is provided with slider (7), two the top of slider (7) is provided with mounting panel (8), one side of mounting panel (8) is provided with two fixed blocks (9), two be provided with gag lever post (10) between fixed block (9), the outside of gag lever post (10) is provided with stopper (11), the bottom of stopper (11) is connected with the top of pivot (12) through the bearing, the bottom of pivot (12) is connected with the one end of connecting rod (13), the other end inside of connecting rod (13) is provided with roller (14), the bottom of roller (14) is provided with fluting through the bottom of bearing (2) is connected with the die (15) of the middle part (15) of being provided with down through the fixed plate (15), two movable rods (17) are arranged on one side of the top end of the mounting plate (8), the outer parts of the two movable rods (17) are connected with one end of a clamping block (18), control rods (19) are arranged at the other ends of the two clamping blocks (18), and clamping grooves (20) are formed in two sides of the lower die (16).

2. A sponge thermoforming apparatus as claimed in claim 1, wherein: the shell assembly (1) comprises an installation table (101), supporting legs (102) are arranged at four corners of the bottom end of the installation table (101), a plurality of sliding rods (103) are respectively arranged at two sides of the top end of the installation table (101), a plurality of top plates (104) are arranged at the top ends of the sliding rods (103), telescopic rods (105) are arranged at the top ends of the top plates (104), sliding plates (106) are arranged at the extending ends of the telescopic rods (105), and an upper die (107) is arranged at the bottom end of each sliding plate (106).

3. A sponge thermoforming apparatus as claimed in claim 2, wherein: the sliding rod (103) is connected with the sliding plate (106) in a sliding way.

4. A sponge thermoforming apparatus as claimed in claim 1, wherein: the guide rod (6) is connected with the sliding block (7) in a sliding way.

5. A sponge thermoforming apparatus as claimed in claim 1, wherein: the limiting rod (10) is connected with the limiting block (11) in a sliding mode.

6. A sponge thermoforming apparatus as claimed in claim 1, wherein: the clamping groove (20) and the clamping block (18) are arranged into a clamping structure.

7. A sponge thermoforming apparatus as claimed in claim 1, wherein: two threaded holes are formed in one side, far away from the movable rod (17), of the top end of the mounting plate (8), and the threaded holes are in threaded connection with the control rod (19).