CN220277185U - Alloy mechanical crushing packaging system - Google Patents
Alloy mechanical crushing packaging system Download PDFInfo
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- CN220277185U CN220277185U CN202321854455.0U CN202321854455U CN220277185U CN 220277185 U CN220277185 U CN 220277185U CN 202321854455 U CN202321854455 U CN 202321854455U CN 220277185 U CN220277185 U CN 220277185U
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- 239000000956 alloy Substances 0.000 title claims abstract description 96
- 229910045601 alloy Inorganic materials 0.000 title claims abstract description 92
- 238000004806 packaging method and process Methods 0.000 title claims abstract description 53
- 238000012216 screening Methods 0.000 claims abstract description 57
- 239000000463 material Substances 0.000 claims abstract description 35
- 238000012856 packing Methods 0.000 claims abstract description 19
- 238000007599 discharging Methods 0.000 claims abstract description 18
- 239000002245 particle Substances 0.000 claims description 44
- 238000007789 sealing Methods 0.000 claims description 5
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- 238000004519 manufacturing process Methods 0.000 abstract description 28
- 238000007873 sieving Methods 0.000 abstract 2
- 235000019580 granularity Nutrition 0.000 description 33
- 229910000914 Mn alloy Inorganic materials 0.000 description 17
- PYLLWONICXJARP-UHFFFAOYSA-N manganese silicon Chemical compound [Si].[Mn] PYLLWONICXJARP-UHFFFAOYSA-N 0.000 description 17
- 229910000720 Silicomanganese Inorganic materials 0.000 description 10
- 230000000694 effects Effects 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 238000000926 separation method Methods 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000002893 slag Substances 0.000 description 2
- 238000009628 steelmaking Methods 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229910000640 Fe alloy Inorganic materials 0.000 description 1
- 229910006639 Si—Mn Inorganic materials 0.000 description 1
- 238000003723 Smelting Methods 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 239000001996 bearing alloy Substances 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
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- 230000003009 desulfurizing effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 1
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- 238000010298 pulverizing process Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
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- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The utility model provides an alloy mechanized crushing and packaging system, which belongs to the technical field of alloy production, and comprises the following components: a vibrating feeder, a crushing device, a multi-stage screening machine and a ton bag packaging machine; the outlet of the vibrating feeder is connected with the feeding port of the crushing device, the discharging port of the crushing device is connected with the inlet of the multi-stage sieving machine, a plurality of qualified material outlets of the multi-stage sieving machine are correspondingly connected with the ton bag packing machine, and the outlet of the ton bag packing machine is connected with a packing bag; the crushing device comprises an upper bin, a lower bin and a crushing box; a first primary breaking roller is arranged in the breaking box; a first screen plate which is obliquely suspended downwards is arranged below the first initial breaking roller, and a first re-breaking roller is arranged below the suspended end part of the first screen plate; and the lower part of the first re-breaking roller and the lower part of the first screen plate are communicated with the discharging bin. The system mechanically breaks, screens and packages alloy products, replaces manual breaking, separating, collecting and bagging, improves production efficiency and reduces manual labor intensity.
Description
Technical Field
The utility model relates to the technical field of alloy production, in particular to an alloy mechanized crushing and packaging system.
Background
The alloy is widely applied to the industrial fields of materials, metallurgy, construction and the like, but when the alloy is used, the alloy material is firstly required to be crushed so that the granularity of the alloy material reaches the use requirement. The crushed alloy material also needs to be screened according to the industrial requirement, and the alloy material with qualified granularity obtained through screening is packaged and transported to enter the next working procedure. In crushing and screening operations, there are often problems of low efficiency of manual crushing, screening and packaging operations and poor working environment. Taking a silicon-manganese alloy product as an example, the silicon-manganese alloy is an alloy composed of manganese, silicon, iron, a small amount of carbon and other elements, and is an iron alloy with wider application and larger yield. The Si-Mn alloy product is a common composite desulfurizing agent, deoxidizing agent and alloy additive for steel smelting, and has the characteristics of hard strength and broken structure. Typically, when used in the steelmaking industry, the silicon-manganese alloy product is processed to the grain size required by the steelworks (typically 10-50mm or 30-100 mm), and the grain size of the cast silicon-manganese alloy product is mostly 50-200mm. Therefore, in order to meet the subsequent use requirements, the silicomanganese alloy product needs to be crushed, a small amount of slag and powder are finished, the part with too small granularity is removed, and finally the silicomanganese alloy product with qualified granularity is packaged in a bag.
At present, most production enterprises have higher production capacity, however, the crushing, finishing and packaging of the cast silicon-manganese alloy products basically adopt manual operation, the manual efficiency is low, the time cost is high, the labor intensity is high, in addition, in the process of carrying out the manual operation, the produced powder, dust and the like are easy to influence the surrounding environment, the labor operation environment is poor, and the labor cost of the part also can cause the increase of the production cost. If the existing crushing equipment is used for crushing the silicon-manganese alloy, the crushing effect is not ideal, the crushed silicon-manganese alloy has different particle sizes, fragments, slag, powder and the like caused by crushing still need to be manually sorted and finished, and unqualified products need to be manually removed before packaging, and then bagging and packaging are carried out. Therefore, the mechanical crushing packaging production line for alloy products is of great importance to the production enterprises to improve the production efficiency and reduce the production cost.
Disclosure of Invention
The utility model provides an alloy mechanized crushing and packaging system which is used for solving the problems of low efficiency, high labor intensity, poor working environment, high time cost and high production cost caused by manual crushing, finishing and packaging operation in the prior art.
The utility model provides an alloy mechanized crushing and packaging system, which comprises: a vibrating feeder, a crushing device, a multi-stage screening machine and at least one ton bag packaging machine; the outlet of the vibrating feeder is connected with the feeding port of the crushing device, the discharging port of the crushing device is connected with the inlet of the multistage screening machine, the plurality of qualified material outlets of the multistage screening machine are correspondingly connected with the inlet of the ton bag packing machine, and the outlet of the ton bag packing machine is connected with the packing bag to receive alloy with qualified granularity.
Further, the crushing device comprises an upper bin, a lower bin and a crushing box which are fixedly connected in sequence from top to bottom; an inlet of the crushing box is communicated with an upper bin, and a first primary crushing roller is arranged below the upper bin; a first screen plate with one end inclined downwards is arranged below the first initial breaking roller, and the fixed end of the first screen plate is fixedly connected with the inner wall of the breaking box; a first re-breaking roller is arranged below the suspended end part of the first screen plate; the lower part of the first re-breaking roller and the lower part of the first screen plate are communicated with the discharging bin.
Further, a second primary breaking roller matched with the first primary breaking roller is further arranged in the breaking box, and the rotation directions of the first primary breaking roller and the second primary breaking roller are opposite.
Further, a second re-breaking roller matched with the first re-breaking roller is also arranged in the breaking box, and the rotation directions of the first re-breaking roller and the second re-breaking roller are opposite.
Further, a second screen plate is obliquely arranged below the first re-crushing roller, the inclined upper end of the second screen plate is fixedly connected with the first screen plate through a sealing plate, and the inclined lower end of the second screen plate is communicated with a re-screening outlet arranged below the crushing box; the re-screening outlet is connected with a feeding port of the feeding bin through a pipeline; the lower parts of the first screen plate and the second screen plate are communicated with the discharging bin.
Further, be provided with buffer gear in the last feed bin, buffer gear includes: the buffer plates are staggered up and down and are obliquely and fixedly connected to the inner wall of the feeding bin, and the triangular rib plates are arranged at the connecting positions of the buffer plates and the feeding bin.
Further, at least two stages of screens are arranged in the multistage screening machine, the diameters of the screen holes of the screens are sequentially set from large to small, and each stage of screen is correspondingly provided with a qualified material outlet; and the qualified material outlet is used for conveying qualified materials to inlets of the first ton bag packing machine and the second ton bag packing machine through the discharging pipeline respectively.
Further, the multistage screening machine is also provided with a large material outlet, and the large material outlet is connected with a material inlet of the crushing device through a pipeline and is used for conveying alloy particles with the granularity exceeding that of the sieve mesh of the large sieve mesh into the crushing device for crushing again.
Further, the multistage screening machine is also provided with a small material outlet, the small material outlet is connected with a small material station through a pipeline, and the small material station is used for storing and standby alloy particles with granularity lower than that of a screen mesh of the small screen holes.
The alloy mechanized crushing and packaging system provided by the utility model replaces manual technical means by a mechanized technology, and has the following beneficial effects:
1) The system provided by the utility model performs mechanical crushing, mechanical screening and mechanical packaging on alloy products, replaces manual crushing, separation and collection bagging work, improves the production efficiency, reduces the manual labor intensity, improves the working environment, has the crushing packaging capacity of 30 tons/hour and the daily crushing packaging capacity of about 500 tons, and solves the problems of high time cost and high labor intensity caused by manual crushing, separation and collection in the prior art.
2) The crushing device in the system combines crushing and primary screening, can realize the primary crushing and re-crushing functions of alloy, has better crushing effect than primary crushing in the prior art, has more uniform alloy particle size, and is convenient for improving the efficiency of subsequent screening and grading; the first screen plate and the second screen plate can screen and discharge particles with larger granularity in advance and repeatedly crush the particles, so that the crushing efficiency is improved, and the crushing and screening pulverization rate is less than 10%.
3) The multistage screening machine in the system carries out multiple classification on the crushed alloy, ensures that the alloy is screened into different granularity grades, has finer screening degree, is beneficial to later processing and use, and takes the silicomanganese alloy as an example, and the granularity of the screened alloy can meet the requirement of the alloy in steelmaking production.
4) The mechanical crushing packaging system reduces the cost of finishing packaging of alloy products, so that the alloy is more convenient for later production and use, and can realize the mechanical feeding, crushing, screening and bagging packaging of the alloy products with different granularity requirements through the adjustment of different technical parameters such as equipment running speed, feeding speed, crushing granularity and the like, the normal running rate of the equipment reaches more than 90%, better economic and environmental protection benefits are obtained, and the mechanical crushing packaging system is vital to improving the production efficiency and reducing the production cost of production enterprises.
Drawings
In order to more clearly illustrate the embodiments of the present utility model or the technical solutions of the prior art, the following description will briefly explain the drawings used in the embodiments or the description of the prior art, and it is obvious that the drawings in the following description are some embodiments of the present utility model, and other drawings can be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic view of an alloy mechanized crushing and packaging system according to an embodiment of the present utility model;
fig. 2 is a schematic structural view of a crushing device according to an embodiment of the present utility model;
fig. 3 is a schematic structural view of an alloy mechanized crushing and packaging system according to another embodiment of the present utility model.
Reference numerals illustrate:
1. the device comprises a vibrating feeder, 3, a multi-stage screening machine, 4, a ton bag packing machine, 21, an upper bin, 22, a lower bin, 23, a crushing box, 31, a small material station, 41, a first ton bag packing machine, 42, a second ton bag packing machine, 211, a buffer plate, 212, triangular rib plates, 241, a first primary breaking roller, 242, a first screen plate, 243, a second primary breaking roller, 251, a first secondary breaking roller, 252, a second secondary breaking roller, 253, a second screen plate, 254, a secondary screen outlet, 255 and a sealing plate.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more clear, the technical solutions in the embodiments of the present utility model will be clearly and completely described below, and it is apparent that the described embodiments are some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are also within the scope of the utility model.
As shown in fig. 1, the present utility model provides an alloy mechanized crushing and packaging system, comprising: a vibrating feeder 1, a crushing device, a multi-stage screening machine 3 and at least one ton bag packing machine 4; the outlet of the vibration feeder 1 is connected with the feeding port of the crushing device, the discharging port of the crushing device is connected with the inlet of the multi-stage screening machine 3, a plurality of qualified material outlets of the multi-stage screening machine 3 are correspondingly connected with the inlet of the ton bag packing machine 4, and the outlet of the ton bag packing machine 4 is connected with a packing bag for bearing alloy with qualified granularity.
Further, the crushing device comprises an upper bin 21, a lower bin 22 and a crushing box 23 which are fixedly connected in sequence from top to bottom; an inlet of the crushing box 23 is communicated with the upper bin 21, and a first initial crushing roller 241 is arranged below the upper bin 21; a first screen plate 242 with one end inclined and suspended downwards is arranged below the first initial breaking roller 241, and the fixed end of the first screen plate 242 is fixedly connected with the inner wall of the breaking box 23; a first re-breaking roller 251 is arranged below the suspended end part of the first screen plate 242; the lower part of the first re-breaking roller 251 and the lower part of the first screen plate 242 are communicated with the discharging bin 22. The screening function of breaker through first screen plate 242 for breaker can be for breaking just with the complex to the alloy, makes crushing effect better, also makes the granule size of alloy ejection of compact more unified, makes things convenient for follow-up mechanical screening, has improved production efficiency.
During operation, alloy particles to be crushed and packaged are fed to the vibration feeder 1 through the loader, then after the alloy particles with larger granularity are subjected to primary crushing and re-crushing through the crushing device, the crushed alloy enters the multistage screening machine 3 for screening, the alloy with different granularity is separated, then the alloy with proper granularity is fed into the corresponding ton bag packaging machine 4 for bagging and packaging according to production requirements, manual separation, collection and packaging are replaced, and the labor intensity of manual investment is reduced while the production and packaging efficiency is improved.
As shown in fig. 2, further, a second primary breaking roller 243 is disposed in the breaking box 23 and cooperates with the first primary breaking roller 241, and the rotation directions of the first primary breaking roller 241 and the second primary breaking roller 243 are opposite. In operation, the first primary crushing roller 241 and the second primary crushing roller 243 rotate in opposite directions, after the alloy enters the crushing box 23 from the inlet, the first primary crushing roller 241 and the second primary crushing roller 243 perform primary crushing, the crushed alloy is screened by the first screen plate 242, finer particles fall into the discharging bin 22 through the first screen plate 242, and larger particles move downwards along the first screen plate 242 and fall onto the first complex crushing roller 251 and the second complex crushing roller 252 for secondary crushing, so as to increase the crushing efficiency. In a specific example, the diameter of the mesh of the first mesh plate 242 is 100mm.
Further, a second re-breaking roller 252 which is matched with the first re-breaking roller 251 is also arranged in the breaking box 23, and the rotation directions of the first re-breaking roller 251 and the second re-breaking roller 252 are opposite. When larger alloy particles after primary crushing fall onto the first re-crushing roller 251 and the second re-crushing roller 252, the first re-crushing roller 251 and the second re-crushing roller 252 carry out secondary crushing, so that the alloy particles are crushed again to reduce the granularity, the alloy particles after secondary crushing also fall into the discharging bin 22, and are sent into the multistage screening machine 3 through a discharging hole of the discharging bin 22 to be mechanically screened.
The first primary breaking roller 241 and the second primary breaking roller 243 are mounted on the inner wall of the breaking box 23 by bearings at one end, and the other end penetrates through the other opposite inner wall of the breaking box 23 (which is connected by bearings and provided with a sealing ring to prevent dust from overflowing), and are connected with the main shaft of the motor by a coupling, and are driven to rotate by the motor, which is the same as the mounting method of the breaking roller in the prior art, and will not be described in detail herein. The first and second recovery rollers 251 and 252 are installed in the same manner, and are not described in detail herein.
Further, a second screen plate 253 is obliquely arranged below the first re-crushing roller 251, the oblique upper end of the second screen plate 253 is fixedly connected with the first screen plate 242 through a sealing plate 255, and the oblique lower end is communicated with a re-screening outlet 254 arranged below the crushing box 23; the re-screening outlet 254 is connected with a feed inlet of the upper bin 21 through a pipeline; the lower parts of the first screen plate 242 and the second screen plate 253 are communicated with the discharging bin 22.
The second screen plate 253 is arranged so that the alloy subjected to secondary crushing is screened, finer particles fall into the discharging bin 22 through the second screen plate 253, larger particles move downwards along the second screen plate 253 and fall into the re-screening outlet 254, and then are conveyed into the crushing device again through a pipeline to be crushed repeatedly, so that the crushing efficiency is increased. The crushing device has the primary screening function through the first screen plate 242 and the second screen plate 253, particles with larger granularity can be screened and discharged in advance and repeatedly crushed, the production efficiency is improved, the sizes of alloy particles sent out by the crushing device are more uniform, and the alloy particles are more easily screened into different granularity grades.
Further, a buffer mechanism is provided in the upper bin 21, and the buffer mechanism includes: a plurality of buffer plates 211 which are staggered up and down and are obliquely and fixedly connected to the inner wall of the upper bin 21, and triangular rib plates 212 at the connecting positions of the buffer plates 211 and the upper bin 21.
Alloy gets into in the material loading storehouse 21 through the pan feeding mouth, and the process that alloy dropped down collides with crisscross buffer plate 211 from top to bottom, and buffer plate 211 can cushion the alloy that drops to reduce the whereabouts speed of alloy, the time of extension alloy through broken case 23 makes things convenient for first broken roller 241 and the first broken roller 243 of second in broken case 23 to break to the alloy, improves crushing efficiency and the effect to the alloy, has solved because alloy whereabouts speed is faster, makes the broken roller of first broken come not to break the poor problem of crushing effect that leads to. The triangular rib plate 212 can reinforce and support the buffer plate 211, and the stability of fixing the buffer plate 211 is improved.
As shown in fig. 3, at least two stages of screens are further arranged in the multistage screening machine 3, the diameters of the screen holes of the screens are sequentially set from large to small, and each stage of screen is correspondingly provided with a qualified material outlet; the reject outlet delivers reject to the inlets of the first and second ton bag packing machines 41 and 42, respectively, through discharge pipes. The multi-stage screening machine 3 can be used for sorting out the alloys with different granularities, and then the alloys with proper granularities are sent into the corresponding ton bag packaging machine 4 for packaging according to production requirements, so that manual separation, collection and packaging are replaced, production and packaging efficiency are improved, and labor intensity of manual investment is reduced.
Taking silicon-manganese alloy required by a steel mill as an example, at least four stages of screens are arranged in the multistage screening machine 3, the diameters of the screen holes of the screens are respectively 10mm, 30mm, 50mm and 100mm according to the installation sequence, and each stage of screen is correspondingly provided with a qualified material outlet; the reject outlet delivers reject of particle size 10-50mm to the inlet of the first ton bag packer 41 and reject of particle size 30-100mm to the inlet of the second ton bag packer 42 via the discharge conduit.
Further, the multistage screening machine 3 is further provided with a large material outlet which is connected with a material inlet of the crushing device through a pipeline and used for conveying alloy particles with the granularity exceeding that of the screen mesh of the large screen hole into the crushing device for crushing again.
Still further, the multistage screening machine 3 is further provided with a small-sized outlet connected to a small-sized station 31 through a pipe, and the small-sized station 31 is used for storing and standby alloy particles having a particle size lower than that of the mesh screen of the small mesh. The alloy which is screened by the multi-stage screening machine 3 and does not meet the production requirement in granularity is respectively collected, large materials with larger granularity can be screened and collected and packaged again after being crushed again, and small materials with smaller granularity are collected and then are used for other suitable production industries or recycling.
The number of stages and the size of the mesh in the multistage screening machine 3 are not limited by the examples of the present utility model, which take the granularity required by the steel mill as an example, but the granularity requirement in actual production is not fixed, so that the number of stages and the size of the mesh can be selected and set by those skilled in the art according to the actual production requirement and requirement.
The present utility model will be described in further detail with reference to specific examples.
Example 1
The alloy mechanized crushing and packaging system specifically works, alloy particles to be crushed and packaged are fed to the vibrating feeder 1 through the loader, the alloy particles with larger granularity are fed into the crushing device through the vibrating feeder 1, then the alloy particles with larger granularity are subjected to primary crushing and re-crushing through the crushing device, the crushed alloy enters the multistage screening machine 3 for screening, the alloy with different granularity is separated, and then the alloy with proper granularity is fed into the corresponding ton bag packaging machine 4 from different qualified material outlets according to production requirements for bagging and packaging.
When the crushing device is operated, alloy particles enter the upper bin 21 from the feed inlet and naturally fall into the crushing box 23, the crushed alloy is primarily crushed by the first primary crushing roller 241 below the upper bin 21, the crushed alloy is screened by the first screening plate 242, finer particles fall into the lower bin 22 through the first screening plate 242, larger particles move downwards along the first screening plate 242 and fall onto the first double crushing roller 251 so as to be secondarily crushed, the secondarily crushed alloy particles also fall into the lower bin 22, and the secondarily crushed alloy particles are conveyed into the multistage screening machine 3 through the discharge port of the lower bin 22 to be mechanically screened.
Example 2
Taking the silicon-manganese alloy required by a steelworks as an example, the embodiment further comprises, on the basis of the embodiment 1: when the crushing device is operated, the silicon-manganese alloy particles enter the upper bin 21 from the feed inlet, naturally fall into the crushing box 23, are primarily crushed by the first primary crushing roller 241 and the second primary crushing roller 243 which are opposite in rotation direction and below the upper bin 21, the crushed silicon-manganese alloy is screened by the first screen plate 242, the thinner particles fall into the lower bin 22 through the first screen plate 242, the bigger particles move downwards along the first screen plate 242 and fall onto the first re-crushing roller 251 and the second re-crushing roller 252 so as to be secondarily crushed, the secondarily crushed silicon-manganese alloy particles fall onto the second screen plate 253, are screened by the second screen plate 253 and fall into the lower bin 22, and are mechanically screened by the multi-stage screening machine 3 through the discharge port of the lower bin 22; the larger particles move downwards along the second screen plate 253, fall to the re-screening outlet 254, and are sent into the crushing device again through the pipeline for repeated crushing so as to increase the crushing efficiency.
Example 3
The present embodiment further includes, on the basis of embodiment 2: when the crushing device is operated, the silicomanganese alloy enters the feeding bin 21 through the feeding hole, the process that the silicomanganese alloy falls downwards collides with the buffer plate 211 which is supported by the triangular rib plates 212 and is staggered up and down, the buffer plate 211 can buffer the falling silicomanganese alloy, so that the falling speed of the silicomanganese alloy is reduced, the time that the silicomanganese alloy passes through the crushing box 23 is prolonged, the silicomanganese alloy is crushed by the first initial crushing roller 241 and the second initial crushing roller 243 in the crushing box 23 conveniently, and the crushing efficiency and the crushing effect on the silicomanganese alloy are improved.
Example 4
The present embodiment further includes, on the basis of embodiment 1: at least four stages of screens are arranged in the multistage screening machine 3, the diameters of the screen holes of the screens are respectively 10mm, 30mm, 50mm and 100mm according to the installation sequence, and each stage of screen is correspondingly provided with a qualified material outlet; the reject outlet delivers reject of particle size 10-50mm to the inlet of the first ton bag packer 41 and reject of particle size 30-100mm to the inlet of the second ton bag packer 42 via the discharge conduit. The large material outlet of the multistage screening machine 3 is connected with the material inlet of the crushing device through a pipeline and is used for conveying the silicon-manganese alloy particles with the granularity of more than 100mm into the crushing device for crushing again. The small material outlet of the multi-stage screening machine 3 is connected with a small material station 31 through a pipeline, and the small material station 31 is used for storing and standby the silicon-manganese alloy particles with the granularity lower than 10 mm.
The mechanical crushing and packaging system for the silicon-manganese alloy greatly reduces the finishing and packaging cost of the silicon-manganese alloy by about 5 yuan per ton compared with manual packaging, and compared with the manual packaging, the mechanical crushing and packaging system for the silicon-manganese alloy reduces 11 yuan per ton, and the annual output of enterprises is 50 ten thousand tons, so that the saved finishing and packaging cost, namely the annual economic benefit, can reach 50 multiplied by 11=550 ten thousand yuan.
In the present utility model, the detailed structure of some devices is not described in detail, but is known in the art, and is not described herein.
Finally, it should be noted that the above embodiments are merely illustrative of the technical solution of the present utility model, and not limiting thereof; although the utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art will appreciate that; the technical scheme described in the foregoing embodiments can be modified or some or all of the technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit of the utility model.
Claims (8)
1. An alloy mechanized crush packaging system, comprising: a vibrating feeder, a crushing device, a multi-stage screening machine and at least one ton bag packaging machine; the outlet of the vibrating feeder is connected with the feeding port of the crushing device, the discharging port of the crushing device is connected with the inlet of the multi-stage screening machine, a plurality of qualified material outlets of the multi-stage screening machine are correspondingly connected with the inlet of the ton bag packing machine, and the outlet of the ton bag packing machine is connected with a packing bag for receiving the alloy with qualified granularity;
the crushing device comprises an upper bin, a lower bin and a crushing box which are fixedly connected in sequence from top to bottom; an inlet of the crushing box is communicated with the feeding bin, and a first primary crushing roller is arranged below the feeding bin; a first screen plate with one end inclined downwards is arranged below the first initial breaking roller, and the fixed end of the first screen plate is fixedly connected with the inner wall of the breaking box; a first re-breaking roller is arranged below the suspended end part of the first screen plate; the lower part of the first re-breaking roller and the lower part of the first screen plate are communicated with the discharging bin.
2. The mechanized crushing and packaging system of claim 1, wherein a second primary crushing roller is further arranged in the crushing box and is matched with the first primary crushing roller, and the rotation directions of the first primary crushing roller and the second primary crushing roller are opposite.
3. The alloy mechanized crushing and packaging system according to claim 1, wherein a second crushing roller which is matched with the first crushing roller is further arranged in the crushing box, and the rotation directions of the first crushing roller and the second crushing roller are opposite.
4. The alloy mechanized crushing and packaging system according to any one of claims 1-3, wherein a second screen plate is obliquely arranged below the first crushing roller, the inclined upper end of the second screen plate is fixedly connected with the first screen plate through a sealing plate, and the inclined lower end of the second screen plate is communicated with a re-screening outlet arranged below the crushing box; the re-screening outlet is connected with a feeding port of the feeding bin through a pipeline; the lower parts of the first screen plate and the second screen plate are communicated with the discharging bin.
5. The alloy mechanized crushing and packaging system of claim 1, wherein a buffer mechanism is provided in the upper bin, the buffer mechanism comprising: the buffer plates are staggered up and down and are obliquely and fixedly connected to the buffer plates on the inner wall of the feeding bin, and the triangular rib plates are arranged at the connecting positions of the buffer plates and the feeding bin.
6. The mechanical alloy crushing and packaging system according to claim 1, wherein at least two stages of screens are arranged in the multistage screening machine, the diameters of the holes of the screens are sequentially from large to small, and each stage of screens is correspondingly provided with a qualified material outlet; and the qualified material outlet is used for conveying qualified materials to inlets of the first ton bag packaging machine and the second ton bag packaging machine through the discharging pipeline respectively.
7. The mechanical crushing and packaging system for alloy according to claim 6, wherein the multi-stage screening machine is further provided with a large material outlet connected with the material inlet of the crushing device through a pipeline for delivering the alloy particles of the screen with the particle size exceeding the large screen holes into the crushing device for crushing again.
8. The mechanically broken alloy packaging system according to claim 6, wherein the multi-stage screen is further provided with a small-size outlet connected by piping to a small-size station for storing and holding in reserve alloy particles of the screen having a particle size below that of the small-size mesh.
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CN202321854455.0U CN220277185U (en) | 2023-07-14 | 2023-07-14 | Alloy mechanical crushing packaging system |
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