CN220269012U - Television base made of composite material - Google Patents
Television base made of composite material Download PDFInfo
- Publication number
- CN220269012U CN220269012U CN202321565925.1U CN202321565925U CN220269012U CN 220269012 U CN220269012 U CN 220269012U CN 202321565925 U CN202321565925 U CN 202321565925U CN 220269012 U CN220269012 U CN 220269012U
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- television
- base
- supporting rod
- mounting
- television base
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- 239000002131 composite material Substances 0.000 title claims abstract description 25
- 239000000463 material Substances 0.000 claims description 8
- 229910052751 metal Inorganic materials 0.000 claims description 6
- 239000002184 metal Substances 0.000 claims description 6
- 229910001297 Zn alloy Inorganic materials 0.000 claims description 5
- 229910052782 aluminium Inorganic materials 0.000 claims description 5
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 5
- 239000000835 fiber Substances 0.000 claims description 3
- 238000005253 cladding Methods 0.000 claims 1
- 238000009434 installation Methods 0.000 abstract description 17
- 238000000465 moulding Methods 0.000 abstract description 9
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000013461 design Methods 0.000 abstract description 4
- 230000003068 static effect Effects 0.000 abstract description 3
- 239000002657 fibrous material Substances 0.000 description 12
- 238000005507 spraying Methods 0.000 description 12
- 239000003973 paint Substances 0.000 description 10
- 238000005516 engineering process Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 238000000748 compression moulding Methods 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- 238000005488 sandblasting Methods 0.000 description 4
- 238000009966 trimming Methods 0.000 description 4
- 238000011161 development Methods 0.000 description 3
- 229910003460 diamond Inorganic materials 0.000 description 2
- 239000010432 diamond Substances 0.000 description 2
- 238000004512 die casting Methods 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 238000001746 injection moulding Methods 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 238000005498 polishing Methods 0.000 description 2
- XOFYZVNMUHMLCC-ZPOLXVRWSA-N prednisone Chemical compound O=C1C=C[C@]2(C)[C@H]3C(=O)C[C@](C)([C@@](CC4)(O)C(=O)CO)[C@@H]4[C@@H]3CCC2=C1 XOFYZVNMUHMLCC-ZPOLXVRWSA-N 0.000 description 2
- 239000004576 sand Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 238000005303 weighing Methods 0.000 description 2
- 206010063385 Intellectualisation Diseases 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 238000009412 basement excavation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 230000016776 visual perception Effects 0.000 description 1
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Abstract
The utility model discloses a television base made of composite materials, which relates to the technical field of television supports and comprises a bottom supporting rod, an installation piece arranged in the middle of the bottom supporting rod and a T-shaped positioning piece positioned in the middle of the installation piece, wherein the bottom supporting rod and the installation piece are integrally formed, and the T-shaped positioning piece is coated in the middle of the upper part of the installation piece. The utility model has reasonable design, and the television base product has the advantages of simple structure, easy molding, low product manufacturing cost, high product strength, high static rigidity, capability of resisting the weight of the television and less than 1mm of base deformation.
Description
Technical Field
The utility model relates to the technical field of television supports, in particular to the technical field of television bases made of composite materials.
Background
The television rapidly develops from black and white to color from an electron tube and a transistor television to an integrated circuit television to present intellectualization and three-dimension, the development process of the television represents one milestone of the development of a display technology, the visual perception brought by the display technology is clearer and more realistic along with the deep excavation of the display technology, and the television gradually goes out of Asia from the advance of Chinese manufacturing skills to the first world along with the continuous innovation of technology from black and white to color and from manual film animation to 3D projection; the weight of the television is reduced from heavy to light, the technological intelligence is prominent, and the design innovation of accessory parts is driven; the television base is an important accessory part, the television base is developed to a simple tray type from a large-surface tray type at the beginning, two-foot type, triangular support type and single-rod type are mainly used in the market at present, and special pseudo-classic style is mainly used in the base product, and plastic injection molding is mainly used. The prior patent discloses the following technology:
patent publication number CN104390115a, entitled "a television base", discloses the following: the utility model provides a TV set base, its includes base support frame and base bottom apron, and base support frame and base bottom apron are injection molding integrated into one piece respectively, and base support frame is connected through the screw with base bottom apron, and base support frame includes upper portion supporting part and lower part supporting part, and upper portion supporting part is connected with the TV set, and lower part supporting part is connected with base bottom apron. The television base provided by the utility model has the advantages of simple structure and low cost.
Patent publication number CN102022607a, entitled "a television base structure", discloses the following: the utility model provides a TV set base structure, includes a support post and a basic base, the support post is located on the basic base still includes: at least one expansion base, said expansion base being disposed below said base; and the support reinforcement is arranged in the support upright post. The television base structure provided by the utility model has an extensible function, so that the supporting upright post and the basic base of the same base can be shared by a large-size screen flat television and a small-size screen flat television. On one hand, the mold development cost of the television base can be reduced, and on the other hand, the utilization rate of the television base can be improved.
The materials adopted by the television base disclosed by the patent are mainly polyamide or polycarbonate modified materials, and meanwhile, the existing television base has the defects of complex structure, overhigh cost and large deformation.
Disclosure of Invention
The utility model aims at: in order to solve the technical problems, the utility model provides a television base made of composite materials.
The utility model adopts the following technical scheme for realizing the purposes:
the utility model provides a television base made of composite materials, which comprises a bottom supporting rod, an installation piece arranged in the middle of the bottom supporting rod and a T-shaped positioning piece positioned in the middle of the installation piece, wherein the bottom supporting rod and the installation piece are integrally formed, and the T-shaped positioning piece is coated in the middle of the upper part of the installation piece.
Specifically, the television base product has the advantages of simple structure, easy molding, low product manufacturing cost, high product strength, high static rigidity, capability of resisting the weight of the television and less than 1mm of base deformation.
In one embodiment, the support bar and the mount are both composite SMC reinforced fibrous materials.
Specifically, the television base molded by the composite SMC reinforced fiber material is simple to manufacture, has a short molding cycle, can meet the capacity requirement of customers, and has higher product quality stability; meets the related requirements of fire-proof grade, light weight, convenient installation and the like.
The composite SMC reinforced fiber material is easy to color, the material color of the product can be adjusted according to the requirements of customers, and the appearance requirements of customers for spraying can be met; the television base product formed by compression molding of the composite SMC reinforced fiber material has the advantages that as the material contains long fiber bundles, the reasonable structural design scheme is adopted, the bearing weight of the television base product is greatly increased, and the requirements of customers can be completely met.
In one embodiment, the T-shaped positioning element is a metal insert, and the metal insert is made of zinc alloy or die-cast aluminum.
Specifically, the T-shaped locating piece can be used as a zinc alloy insert or a die casting aluminum insert, and when a product is prepared, the T-shaped locating piece is located and placed in a product die, and the insert is coated above the middle of the product through SMC compression molding, so that additional installation and locating are not needed, and the advantages of simplicity in processing and low cost are achieved.
In one embodiment, the mounting members are arranged transversely, the mounting members are arranged longitudinally, the length direction of the bottom supporting rods is orthogonal to the length direction of the mounting members, the included angle between the height direction of the bottom supporting rods and the length direction of the mounting members is 92 degrees, and two ends of the mounting members extend out of the bottom supporting rods.
Specifically, the length of the bottom support rod is 282.5mm, the length of the mounting piece is 54mm, and the height of the bottom support rod and the mounting piece is 52.6mm. The weighing of the base product is about 50-65 Kg.
In one embodiment, the bottom of the bottom support bar is provided with a plurality of support pads protruding from the bottom support bar at equal intervals.
In one embodiment, the bottom support bar bottom is provided with three square mounting grooves, and the quantity of supporting pads is three, and corresponding supporting pads are all placed in each square mounting groove, and supporting pad part extends out of the mounting groove.
Specifically, taking the depth of each mounting groove as an example, the height of each supporting pad is 2mm, and the extension of each supporting pad corresponds to 1mm of the square mounting groove.
In one embodiment, the mounting member is provided with locking holes at both ends for locking the television, each locking hole is provided with a locking bolt, and the two locking holes are symmetrically arranged at both sides of the T-shaped positioning member.
The processing technology of the television base product comprises the following steps:
the main molding process comprises the following steps: the television base product adopts a composite SMC reinforced fiber material, a T-shaped positioning piece is firstly placed into a die cavity for positioning, then 0.19Kg of the composite SMC reinforced fiber material is cut into strips and placed into a die for heating and curing molding, the heating temperature is 142-150 ℃, the pressure maintaining period is 240s, and the pressure maintaining pressure is 130T; after the die is opened, taking out a television base product, and polishing and trimming by adopting a trimming cutter or a filing cutter;
sand blasting: the surface of the television base product is treated by adopting high-speed sand blasting equipment of nano-grade diamond glass sand to remove greasy dirt on the surface of the television base product, the whole appearance surface is polished into a fine frosted surface, the roughness is between 1.6 and 3.2, after the television base product flows to a spraying station, the automatic spraying line is used for carrying out surface paint spraying treatment, the primer is sprayed firstly, after baking, the surface paint is manually polished and then transferred to a finishing paint spraying station, after finishing paint spraying, the surface paint is transferred to a baking oven for baking, the temperature is controlled at 80 ℃, the time is 50 min, and after finishing baking, the packaging procedure is transferred to a testing process, so that the color difference delta E of a television base product is required to be less than or equal to 1.
The beneficial effects of the utility model are as follows:
drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a top view of FIG. 1;
FIG. 3 is a bottom view of FIG. 2;
FIG. 4 is a partial cross-sectional side view of FIG. 1;
reference numerals: 1-bottom support bar, 2-mounting piece, 3-locking hole, 4-T setting element, 5-supporting pad.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more apparent, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model, and it is apparent that the described embodiments are some embodiments of the present utility model, but not all embodiments of the present utility model. The components of the embodiments of the present utility model generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the utility model, as presented in the figures, is not intended to limit the scope of the utility model, as claimed, but is merely representative of selected embodiments of the utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further definition or explanation thereof is necessary in the following figures. Furthermore, the terms "first," "second," and the like, are used merely to distinguish between descriptions and should not be construed as indicating or implying relative importance.
In describing embodiments of the present utility model, it should be noted that the directions or positional relationships indicated by the terms "inner", "outer", "upper", etc. are directions or positional relationships based on those shown in the drawings, or those that are conventionally put in place when the inventive product is used, are merely for convenience of description and simplification of description, and are not indicative or implying that the apparatus or element in question must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as limiting the present utility model.
Example 1
As shown in fig. 1 to 4, the present embodiment provides a composite television base, which includes a bottom support rod 1, a mounting member 2 disposed in the middle of the bottom support rod 1, and a T-shaped positioning member 4 disposed in the middle of the mounting member 2, wherein the bottom support rod 1 and the mounting member 2 are integrally formed, and the T-shaped positioning member 4 is wrapped in the middle above the mounting member 2.
Specifically, the television base product has the advantages of simple structure, easy molding, low product manufacturing cost, high product strength, high static rigidity, capability of resisting the weight of the television and less than 1mm of base deformation.
The support rod and the mounting piece 2 are both made of composite SMC reinforced fiber materials.
Specifically, the television base molded by the composite SMC reinforced fiber material is simple to manufacture, has a short molding cycle, can meet the capacity requirement of customers, and has higher product quality stability; meets the related requirements of fire-proof grade, light weight, convenient installation and the like.
The composite SMC reinforced fiber material is easy to color, the material color of the product can be adjusted according to the requirements of customers, and the appearance requirements of customers for spraying can be met; the television base product formed by compression molding of the composite SMC reinforced fiber material has the advantages that as the material contains long fiber bundles, the reasonable structural design scheme is adopted, the bearing weight of the television base product is greatly increased, and the requirements of customers can be completely met.
Example 2
The implementation is further optimized based on the embodiment 1, specifically:
the T-shaped positioning piece 4 is a metal insert, and the metal insert is made of zinc alloy or die-cast aluminum.
Specifically, the T-shaped positioning piece 4 can be used as a zinc alloy insert or a die casting aluminum insert, and when a product is prepared, the T-shaped positioning piece 4 is positioned and placed in a product die, and the insert is coated above the middle of the product through SMC compression molding, so that additional installation and positioning are not needed, and the advantages of simplicity in processing and low cost are achieved.
The installation piece 2 is transversely arranged, the installation piece 2 is longitudinally arranged, the length direction of the bottom supporting rod 1 is mutually orthogonal with the length direction of the installation piece 2, the included angle between the height direction of the bottom supporting rod 1 and the length direction of the installation piece 2 is 92 degrees, and two ends of the installation piece 2 extend out of the bottom supporting rod 1.
Specifically, the length of the bottom support bar 1 is 282.5mm, the length of the mounting member 2 is 54mm, and the height of the bottom support bar 1 and the mounting member 2 is 52.6mm. The weighing of the base product is about 50-65 Kg.
Example 3
The implementation is further optimized based on the embodiment 1 or 2, specifically:
the bottom of the bottom supporting rod 1 is provided with a plurality of supporting pads 5 protruding out of the bottom supporting rod 1 at equal intervals.
The bottom support bar 1 bottom is provided with three square mounting grooves, and the quantity of supporting pad 5 is three, all places corresponding supporting pad 5 in each square mounting groove, and supporting pad 5 part extends the mounting groove.
Specifically, taking the depth of each mounting groove as an example, 2mm, and the height of the support pad 5 as 3mm, each support pad 5 extends out to 1mm corresponding to the square mounting groove.
The mounting part 2 is provided with locking holes 3 for locking televisions at two ends, each locking hole 3 is provided with a locking bolt, and the two locking holes 3 are symmetrically arranged at two sides of the T-shaped positioning part 4.
Example 4
The implementation is further optimized on the basis of examples 1 to 4, in particular:
the processing technology of the television base product comprises the following steps:
the main molding process comprises the following steps: the television base product adopts composite SMC reinforced fiber material, firstly, a T-shaped positioning piece 4 is placed into a die cavity for positioning, then 0.19Kg of composite SMC reinforced fiber material is cut into strips and placed into a die for heating and curing molding, the heating temperature is 142-150 ℃, the pressure maintaining period is 240s, and the pressure maintaining pressure is 130T; after the die is opened, taking out a television base product, and polishing and trimming by adopting a trimming cutter or a filing cutter;
sand blasting: the surface of the television base product is treated by adopting high-speed sand blasting equipment of nano-grade diamond glass sand to remove greasy dirt on the surface of the television base product, the whole appearance surface is polished into a fine frosted surface, the roughness is between 1.6 and 3.2, after the television base product flows to a spraying station, the automatic spraying line is used for carrying out surface paint spraying treatment, the primer is sprayed firstly, after baking, the surface paint is manually polished and then transferred to a finishing paint spraying station, after finishing paint spraying, the surface paint is transferred to a baking oven for baking, the temperature is controlled at 80 ℃, the time is 50 min, and after finishing baking, the packaging procedure is transferred to a testing process, so that the color difference delta E of a television base product is required to be less than or equal to 1.
Claims (7)
1. The utility model provides a combined material's TV set base, its characterized in that includes bottom support pole (1), sets up installed part (2) at bottom support pole (1) middle part and be located T type setting element (4) at installed part (2) middle part, bottom support pole (1) with installed part (2) integrated into one piece, T type setting element (4) cladding is in installed part (2) top middle part.
2. A television chassis of composite material according to claim 1, characterized in that the support bar and the mounting (2) are both composite SMC reinforced fibre material.
3. The television base of claim 1, wherein the T-shaped positioning member (4) is a metal insert, and the metal insert is made of zinc alloy or die cast aluminum.
4. The television base made of composite materials according to claim 1, wherein the mounting pieces (2) are transversely arranged, the mounting pieces (2) are longitudinally arranged, the length direction of the bottom supporting rod (1) is orthogonal to the length direction of the mounting pieces (2), an included angle between the height direction of the bottom supporting rod (1) and the length direction of the mounting pieces (2) is 92 degrees, and two ends of the mounting pieces (2) extend out of the bottom supporting rod (1).
5. A television chassis of composite material according to claim 1, characterized in that the bottom of the bottom support bar (1) is provided with a plurality of support pads (5) protruding from the bottom support bar (1) at equal intervals.
6. The television base made of composite materials according to claim 5, wherein three square mounting grooves are formed in the bottom of the bottom supporting rod (1), the number of the supporting pads (5) is three, the corresponding supporting pads (5) are placed in each square mounting groove, and the supporting pads (5) partially extend out of the square mounting grooves.
7. A television base of composite material according to claim 1, characterized in that the mounting member (2) is provided with locking holes (3) at both ends for locking the television, each locking hole (3) being provided with a locking bolt, two locking holes (3) being symmetrically arranged on both sides of the T-shaped positioning member (4).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202321565925.1U CN220269012U (en) | 2023-06-19 | 2023-06-19 | Television base made of composite material |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202321565925.1U CN220269012U (en) | 2023-06-19 | 2023-06-19 | Television base made of composite material |
Publications (1)
Publication Number | Publication Date |
---|---|
CN220269012U true CN220269012U (en) | 2023-12-29 |
Family
ID=89304128
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202321565925.1U Active CN220269012U (en) | 2023-06-19 | 2023-06-19 | Television base made of composite material |
Country Status (1)
Country | Link |
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CN (1) | CN220269012U (en) |
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2023
- 2023-06-19 CN CN202321565925.1U patent/CN220269012U/en active Active
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