CN220259529U

CN220259529U - Casting equipment of aluminium ingot

Info

Publication number: CN220259529U
Application number: CN202321797723.XU
Authority: CN
Inventors: 李景山; 花威; 胡新闯; 孙伟娜; 苏小明; 陈恒
Original assignee: Qinghai Guangtai New Metal Material Co ltd
Current assignee: Qinghai Guangtai New Metal Material Co ltd
Priority date: 2023-07-10
Filing date: 2023-07-10
Publication date: 2023-12-29
Anticipated expiration: 2033-07-10

Abstract

The utility model discloses casting equipment of aluminum ingots, which comprises a mounting seat, wherein the top of the mounting seat is fixedly connected with a plurality of casting molds, two sides of the mounting seat are fixedly provided with a same U-shaped supporting rod, the front side of the U-shaped supporting rod is provided with a movable casting mechanism, the movable casting mechanism is positioned above the leftmost casting mold, aluminum water can be cast into the casting molds through the movable casting mechanism, the plurality of casting molds are wound with a same heat conducting pipe, two ends of the heat conducting pipe are fixedly connected with a same water supply mechanism, and the water supply mechanism is used for supplying water into the heat conducting pipe. According to the utility model, through the arrangement of the water supply mechanism and the heat conduction pipe, the aluminum water in the casting molds can be cooled in an auxiliary way, the solidification efficiency of the aluminum water is accelerated, and the aluminum ingots molded in the casting molds can be ejected by matching with the arrangement of the ejection mechanism, the movable rod and the multi-stage electric telescopic rod, so that personnel are not required to perform demolding operation one by one, and the working efficiency is improved.

Description

Casting equipment of aluminium ingot

Technical Field

The utility model relates to the technical field of aluminum ingot casting equipment, in particular to aluminum ingot casting equipment.

Background

Aluminum is silvery white light metal, ductility, in industrial production process, aluminum is produced through electrolytic method with alumina-cryolite to, can cast aluminium ingot with the aluminium water that produces, and then be convenient for transport and other trade are to the further processing of aluminium ingot, and some small-size processing enterprises can be through carrying out the melting of returning to the furnace again with the waste aluminum material that retrieves, and cast into aluminium ingot or aluminium bar, and generally this type of processing enterprise is through the manual introduction of aluminium water into the crucible, and utilize the handheld crucible of holding rod to cast aluminium water into the mould shaping, lead to casting aluminium ingot inefficiency, in order to solve this problem, application number: 202221699728.4A casting device of aluminum ingots relates to the technical field of aluminum ingot casting devices and comprises a bottom frame, wherein a first bottom frame is arranged at the front end of the bottom frame, a second bottom frame is arranged at the rear end of the bottom frame, a bearing table is arranged on the first bottom frame, a support column is fixedly connected between the bearing table and the first bottom frame, bearing rods are symmetrically arranged on the second bottom frame, sliding rods are arranged on the bearing rods, a casting crucible is arranged on the sliding rods, motors are fixedly arranged on two sides of the bottom frame and are electrically connected with an external controller through connecting wires, screw rods are fixedly arranged on shafts of the two motors, and sliding grooves are formed in two sides of the top of the second bottom frame; the supporting table can place the casting mold, meanwhile, the casting crucible moves on the sliding rod through the bottom plate, aluminum water can be conveniently cast into the mold, and the adjustable supporting rod can adjust the position of the casting crucible aiming at the casting ports of different molds, so that the crucible is not required to be manually and laboriously lifted for casting one by one;

according to the adjustable support rod, the position of the casting crucible can be adjusted according to the casting ports of different molds, so that the crucible is not required to be manually and difficultly lifted for casting one by one, the working efficiency is improved, and the adjustable support rod still has some defects;

in the above patent, the cast mold is placed and supported by the supporting table, but the mold has a simple supporting function, after casting, a structure for carrying out auxiliary cooling on aluminum water in the cast mold is absent, and the cooling efficiency is low only by adopting a natural cooling mode; in addition, the working efficiency is still not effectively improved through a mode of manually demolding one by one after cooling, the use requirement cannot be met, and the situation is combined, so that the aluminum ingot casting equipment is provided.

Disclosure of Invention

The utility model aims to solve the defects in the prior art and provides aluminum ingot casting equipment.

In order to achieve the above purpose, the present utility model adopts the following technical scheme:

the utility model provides a casting equipment of aluminium ingot, includes the mount pad, the top fixedly connected with of mount pad is a plurality of casting moulds, the same U-shaped bracing piece of fixed mounting on the both sides of mount pad, portable casting mechanism is installed to the front side of U-shaped bracing piece, portable casting mechanism is located the top of leftmost casting mould, the casting aluminium water in the casting mould of accessible portable casting mechanism, a plurality of casting moulds are gone up around being equipped with same heat pipe, the both ends intercommunication of heat pipe are fixed with same water supply mechanism, water supply mechanism is used for supplying water in the heat pipe, cooperate through water supply mechanism and heat pipe, can assist the aluminium water cooling in the casting mould through the mode of water flow heat transfer, the bottom both sides of U-shaped bracing piece are all fixedly connected with supporting seat, water supply mechanism and the top fixed connection of two supporting seats, the top of mount pad has been seted up a plurality of first perforation, sealed movable sleeve is equipped with ejection mechanism in the casting die utensil, ejection mechanism's setting can be ejecting with casting die utensil internal shaping's aluminium ingot, ejection mechanism's bottom runs through corresponding first perforation and extends to the below of mount pad, a plurality of ejection mechanism's bottom fixedly connected with one movable rod, the equal fixedly connected with guiding mechanism in both ends of movable rod, guiding mechanism plays vertical direction's effect to the movable rod, two guiding mechanism fixed mounting are in the one side that two supporting seats are close to each other respectively, the bottom of mount pad inlays and is fixed with two multistage electric telescopic handle, multistage electric telescopic handle's output shaft bottom and the top fixed connection of movable rod, multistage electric telescopic handle and movable rod cooperate for a plurality of ejection mechanism synchronous upward movement of drive.

Preferably, the movable casting mechanism comprises a casting hopper, an electromagnetic valve is fixedly connected to the bottom of the casting hopper, a first guide block is fixedly connected to the rear side of the casting hopper, a mounting hole is formed in the front side of the U-shaped supporting rod, a transverse translation cylinder is fixedly connected between inner walls of two sides of the mounting hole, the first guide block is fixedly mounted on the driving end of the transverse translation cylinder, the transverse translation cylinder is used for driving the casting hopper to move transversely, and the electromagnetic valve is located above the leftmost casting mold.

Preferably, the water supply mechanism comprises a U-shaped box, cooling water is filled in the U-shaped box, the U-shaped box is sleeved on the U-shaped supporting rod, the bottom of the U-shaped box is fixedly connected with the tops of the two supporting seats, the water pump is fixedly embedded on the inner wall of the right side of the U-shaped supporting rod, the extraction end of the water pump extends into the U-shaped box and is fixedly connected with an L-shaped water absorption pipe, the right end of the heat conduction pipe is fixedly communicated with the drainage end of the water pump, the water pump is matched with the L-shaped water absorption pipe and is used for extracting and supplying the cooling water in the U-shaped box, the left end of the heat conduction pipe is fixedly communicated with an L-shaped pipe, and the left end of the L-shaped pipe extends into the U-shaped box.

Preferably, the ejection mechanism comprises a top plate which is movably sleeved in the casting mold in a sealing manner, the bottom of the top plate extends into a corresponding first perforation, two connecting rods are fixedly connected to the bottom of the top plate, the bottom ends of the connecting rods extend to the lower side of the mounting seat and are fixedly connected with the top of the movable rod, and the top plate is used for ejecting a product formed in the casting mold.

Preferably, the guiding mechanism comprises a first guiding rod, a first groove is formed in one side, close to each other, of each supporting seat, the top of the first groove is provided with an opening, the bottom end of the first guiding rod is fixedly connected with the inner wall of the bottom of the corresponding first groove, a second guiding block is sleeved on the first guiding rod in a sliding mode, two sides, close to each other, of each second guiding block are fixedly connected with the two ends of the moving rod respectively, and the second guiding block is matched with the first guiding rod to achieve the effect of vertical guiding on the moving rod.

Preferably, the U-shaped box comprises a box body and a box cover, wherein the top of the box body is provided with an opening, the bottom of the box cover is fixedly connected with the top of the box body, a water adding pipe is embedded on the right side of the top of the box cover, the bottom end of the water adding pipe extends into the box body, and water can be added into the U-shaped box through the water adding pipe.

Preferably, a second perforation is formed in the inner wall of the bottom of the casting mold, a sealing rubber is adhered and coated on the outer side of the top plate, the outer side of the sealing rubber is in close contact with the corresponding inner wall of the second perforation, and sealing connection between the top plate and the second perforation is achieved through the sealing rubber.

Preferably, the rear side of the multistage electric telescopic rod positioned at the left side is fixedly connected with a synchronous control switch, the synchronous control switch is electrically connected with the two multistage electric telescopic rods, and the synchronous control switch can control the two multistage electric telescopic rods to be synchronously opened or closed.

Compared with the prior art, the utility model has the beneficial effects that:

1. the casting operation can be completed by matching the casting mould with the movable casting mechanism;

2. the water supply mechanism is matched with the heat conducting pipe, so that the aluminum water in the casting molds can be cooled in an auxiliary way by using the circulating water in a heat transfer mode, and the solidification efficiency of the aluminum water is accelerated;

3. the aluminum ingots in the casting molds can be rapidly and synchronously ejected after the aluminum ingots are formed by matching the ejection mechanism, the moving rod, the guide mechanism and the multi-stage electric telescopic rod, so that personnel are not required to perform demolding operation one by one, and the working efficiency is improved;

according to the utility model, through the arrangement of the water supply mechanism and the heat conduction pipe, the aluminum water in the casting molds can be cooled in an auxiliary way, the solidification efficiency of the aluminum water is accelerated, and the aluminum ingots molded in the casting molds can be ejected by matching with the arrangement of the ejection mechanism, the movable rod and the multi-stage electric telescopic rod, so that personnel are not required to perform demolding operation one by one, and the working efficiency is improved.

Drawings

Fig. 1 is a schematic structural view of an aluminum ingot casting apparatus according to the present utility model;

FIG. 2 is a schematic cross-sectional view of FIG. 1;

fig. 3 is a schematic perspective view showing an uninstalled state of a heat conduction pipe and a water supply mechanism in an aluminum ingot casting apparatus according to the present utility model.

In the figure: 100. a mounting base; 101. casting a mold; 102. a U-shaped support rod; 103. casting a bucket; 104. an electromagnetic valve; 1. a U-shaped box; 2. a support base; 3. a heat conduction pipe; 4. a water pump; 5. an L-shaped suction pipe; 6. an L-shaped pipe; 7. a first groove; 8. a first guide bar; 9. a second guide block; 10. a moving rod; 11. a multi-stage electric telescopic rod; 12. a first perforation; 13. a connecting rod; 14. a top plate; 15. and a transverse translation cylinder.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments.

Referring to fig. 1-3, a casting device for aluminum ingots comprises a mounting seat 100, wherein the top of the mounting seat 100 is fixedly connected with a plurality of casting molds 101, two sides of the mounting seat 100 are fixedly provided with a same U-shaped supporting rod 102, the front side of the U-shaped supporting rod 102 is provided with a movable casting mechanism, the movable casting mechanism is positioned above the leftmost casting mold 101, the movable casting mechanism comprises a casting hopper 103, the bottom of the casting hopper 103 is fixedly communicated with an electromagnetic valve 104, the electromagnetic valve 104 is used for controlling the opening and closing of the casting hopper 103, the rear side of the casting hopper 103 is fixedly connected with a first guide block, the front side of the U-shaped supporting rod 102 is provided with a mounting hole, two side inner walls of the mounting hole are fixedly connected with a transverse translation cylinder 15, the first guide block is fixedly arranged at the driving end of the transverse translation cylinder 15, the transverse translation cylinder 15 is used for driving the casting hopper 103 to move transversely, and the electromagnetic valve 104 is positioned above the leftmost casting mold 101;

the same heat-conducting pipe 3 is wound on the casting molds 101, two ends of the heat-conducting pipe 3 are fixedly connected with a same water supply mechanism, two sides of the bottom of a U-shaped supporting rod 102 are fixedly connected with supporting seats 2, the water supply mechanism is fixedly connected with the tops of the two supporting seats 2, the water supply mechanism comprises a U-shaped box 1, cooling water is filled in the U-shaped box 1, the U-shaped box 1 consists of a box body and a box cover with openings at the top, the bottom of the box cover is fixedly connected with the top of the box body, a first mounting hole is formed in the top of the box cover, a water adding pipe is fixedly mounted in the first mounting hole, the right side of the top of the box cover is fixedly embedded with the water adding pipe through the first mounting hole, the bottom end of the water adding pipe extends into the box body, water can be added into the U-shaped box 1 through the water adding pipe, the U-shaped box 1 is sleeved on the U-shaped supporting rod 102, the bottom of the U-shaped box 1 is fixedly connected with the tops of the two supporting seats 2, the right inner wall of the U-shaped supporting rod 102 is embedded and fixed with a water pump 4, wherein the right inner wall of the U-shaped supporting rod 102 is provided with a mounting groove for fixedly mounting the water pump 4, the extraction end of the water pump 4 extends into the U-shaped box 1 and is fixedly connected with an L-shaped water suction pipe 5, cooling water in the U-shaped box 1 is extracted through the matching of the water pump 4 and the L-shaped water suction pipe 5, the right inner wall of the mounting groove is provided with a second mounting hole, the inner wall of the U-shaped box 1 is provided with a third mounting hole, the inner wall of the second mounting hole and the inner wall of the third mounting hole are fixedly connected with the outer side of the extraction end of the water pump 4, the right end of the heat conducting pipe 3 is fixedly communicated with the water discharge end of the water pump 4, water is supplied to the inside of the heat conducting pipe 3 through the water pump 4, the water pump 4 is matched with the L-shaped water suction pipe 5, the cooling water in the U-shaped box 1 is extracted and supplied to the heat conducting pipe 3, the left end of the heat conduction pipe 3 is fixedly communicated with an L-shaped pipe 6, the left end of the L-shaped pipe 6 extends into the U-shaped box 1, a fourth mounting hole is formed in the left inner wall of the U-shaped supporting rod 102, a fifth mounting hole is formed in the side wall of the U-shaped box 1, and the inner wall of the fourth mounting hole and the inner wall of the fifth mounting hole are fixedly connected with the outer side of the L-shaped pipe 6;

the top of the mounting seat 100 is provided with a plurality of first perforations 12, the inner sealing movable sleeve of the casting mold 101 is provided with an ejection mechanism, the bottom of the ejection mechanism penetrates through the corresponding first perforations 12 and extends to the lower side of the mounting seat 100, the ejection mechanism comprises a top plate 14 which is arranged in the casting mold 101 in a sealing movable sleeve mode, the inner wall of the bottom of the casting mold 101 is provided with a second perforation, the outer side of the top plate 14 is adhered and coated with a sealant, the outer side of the sealant is tightly contacted with the inner wall of the corresponding second perforation, sealing connection between the top plate 14 and the second perforation is achieved through the sealant, the bottom of the top plate 14 extends into the corresponding first perforation 12, the bottom of the top plate 14 is fixedly connected with two connecting rods 13, the bottom ends of the connecting rods 13 extend to the lower side of the mounting seat 100 and are fixedly connected with the same movable rod 10, and the top plate 14 is used for ejecting products molded in the corresponding casting mold 101;

the two ends of the moving rod 10 are fixedly connected with guide mechanisms, the two guide mechanisms are respectively and fixedly arranged on one sides of the two supporting seats 2, which are close to each other, wherein the guide mechanisms comprise a first guide rod 8, one sides of the two supporting seats 2, which are close to each other, are respectively provided with a first groove 7, the top of the first groove 7 is provided with an opening, the bottom end of the first guide rod 8 is fixedly connected with the inner wall of the bottom of the corresponding first groove 7, the first guide rod 8 is sheathed with a second guide block 9 in a sliding manner, the top of the second guide block 9 is provided with a first guide hole, the inner wall of the first guide hole is sheathed with the outer side of the corresponding first guide rod 8 in a sliding manner, one sides of the two second guide blocks 9, which are close to each other, are respectively fixedly connected with the two ends of the moving rod 10, the second guide block 9 is matched with the first guide rod 8, and the vertical guide effect is achieved on the moving rod 10;

the bottom of the mounting seat 100 is embedded and fixed with two multi-stage electric telescopic rods 11, wherein the bottom of the mounting seat 100 is provided with two grooves for fixedly mounting the multi-stage electric telescopic rods 11, the bottom end of an output shaft of each multi-stage electric telescopic rod 11 is fixedly connected with the top of a movable rod 10, the multi-stage electric telescopic rods 11 are matched with the movable rod 10 and used for driving a plurality of top plates 14 to synchronously move upwards, the rear side of each multi-stage electric telescopic rod 11 positioned at the left side is fixedly connected with a synchronous control switch, the synchronous control switch is electrically connected with the two multi-stage electric telescopic rods 11, and the synchronous control switch can control the two multi-stage electric telescopic rods 11 to synchronously open or close.

Working principle: when the casting machine is used, aluminum water can be poured into the casting hopper 103, when the aluminum water is cast into the casting mold 101, the electromagnetic valve 104 can be opened, so that the aluminum water in the casting hopper 103 is discharged into the casting mold 101 through the electromagnetic valve 104, after casting, the electromagnetic valve 104 can be closed, when the next casting mold 101 is cast, the driving end of the transverse translation cylinder 15 drives the casting hopper 103 to move rightwards, and when the casting hopper 103 drives the electromagnetic valve 104 to move above the corresponding casting mold 101, the transverse translation cylinder 15 is stopped, and the electromagnetic valve 104 can be opened for casting operation;

after the casting of the plurality of casting molds 101 is finished, the water pump 4 can be started, the water pump 4 extracts cooling water in the U-shaped box 1 through the L-shaped water suction pipe 5, the extracted cooling water enters the heat conducting pipe 3 through the water discharge end of the water pump 4, the cooling water in the heat conducting pipe 3 flows back into the U-shaped box 1 again through the L-shaped pipe 6, the water pump 4 is continuously started, so that the cooling water in the heat conducting pipe 3 circularly flows, the heat of the aluminum water can be absorbed through the casting mold 101 while the cooling water in the heat conducting pipe 3 circularly flows, the heat is taken away, an aluminum ingot is gradually solidified along with the reduction of the temperature of the aluminum water, and the solidification efficiency of the aluminum water is accelerated in a mode of taking away the heat through the circularly flowing cooling water, so that the working efficiency is improved;

after solidification, when the aluminum ingot in the casting mold 101 is required to be ejected, the two multi-stage electric telescopic rods 11 are synchronously and reversely started through the synchronous control switch, the output shafts of the multi-stage electric telescopic rods 11 drive the movable rods 10 to move upwards, the movable rods 10 drive the two second guide blocks 9 to slide upwards on the corresponding first guide rods 8 respectively, the movable rods 10 drive the plurality of connecting rods 13 to move upwards, the connecting rods 13 drive the corresponding top plates 14 to move upwards, the aluminum ingot in the casting mold 101 can be ejected while the top plates 14 move upwards, the aluminum ingot in the casting mold 101 can be ejected simultaneously by driving the plurality of top plates 14 to move synchronously, and gradual demolding operation of personnel is not required, so that the working efficiency is improved.

The foregoing is only a preferred embodiment of the present utility model, but the scope of the present utility model is not limited thereto, and any person skilled in the art, who is within the scope of the present utility model, should make equivalent substitutions or modifications according to the technical scheme of the present utility model and the inventive concept thereof, and should be covered by the scope of the present utility model.

Claims

1. The utility model provides a casting equipment of aluminium ingot, includes mount pad (100), the top fixedly connected with of mount pad (100) a plurality of casting mould (101), a serial communication port, the same U-shaped bracing piece (102) of fixed mounting is gone up at the both sides of mount pad (100), movable casting mechanism is installed to the front side of U-shaped bracing piece (102), movable casting mechanism is located the top of casting mould (101) of leftmost, be equipped with same heat pipe (3) on a plurality of casting mould (101), the both ends intercommunication of heat pipe (3) are fixed with same water supply mechanism, the bottom both sides of U-shaped bracing piece (102) all fixedly connected with supporting seat (2), water supply mechanism and the top fixed connection of two supporting seats (2), a plurality of first perforation (12) have been seted up at the top of mount pad (100), the sealed movable sleeve is equipped with ejection mechanism in casting mould (101), the bottom of ejection mechanism runs through corresponding first perforation (12) and extends to the below of mount pad (100), the bottom fixedly connected with same movable rod (10) of a plurality of ejection mechanism, the bottom fixedly connected with of movable rod (10) is equipped with one guide bar (2) at two ends of two guide bars (11) are installed at two fixed mounting seats respectively, two guide bars (11) are close to each other fixed mounting respectively, the bottom end of an output shaft of the multistage electric telescopic rod (11) is fixedly connected with the top of the movable rod (10).

2. The aluminum ingot casting device according to claim 1, wherein the movable casting mechanism comprises a casting hopper (103), an electromagnetic valve (104) is fixedly connected to the bottom of the casting hopper (103), a first guide block is fixedly connected to the rear side of the casting hopper (103), a mounting hole is formed in the front side of the U-shaped supporting rod (102), a transverse translation cylinder (15) is fixedly connected between inner walls of two sides of the mounting hole, the first guide block is fixedly installed at the driving end of the transverse translation cylinder (15), and the electromagnetic valve (104) is located above the leftmost casting mold (101).

3. The aluminum ingot casting device according to claim 2, wherein the water supply mechanism comprises a U-shaped box (1), cooling water is filled in the U-shaped box (1), the U-shaped box (1) is sleeved on a U-shaped supporting rod (102), the bottom of the U-shaped box (1) is fixedly connected with the tops of the two supporting seats (2), a water pump (4) is fixedly embedded in the inner wall of the right side of the U-shaped supporting rod (102), the extraction end of the water pump (4) extends into the U-shaped box (1) and is fixedly connected with an L-shaped water suction pipe (5), the right end of the heat conducting pipe (3) is fixedly communicated with the drainage end of the water pump (4), the left end of the heat conducting pipe (3) is fixedly communicated with an L-shaped pipe (6), and the left end of the L-shaped pipe (6) extends into the U-shaped box (1).

4. A casting apparatus for aluminium ingot according to claim 3, wherein the ejection mechanism comprises a top plate (14) which is sealingly and movably sleeved in the casting mould (101), the bottom of the top plate (14) extends into the corresponding first through hole (12), two connecting rods (13) are fixedly connected to the bottom of the top plate (14), and the bottom ends of the connecting rods (13) extend to the lower part of the mounting seat (100) and are fixedly connected with the top of the moving rod (10).

5. The aluminum ingot casting device according to claim 4, wherein the guiding mechanism comprises a first guiding rod (8), the sides of the two supporting seats (2) close to each other are provided with first grooves (7), the tops of the first grooves (7) are provided with openings, the bottom ends of the first guiding rods (8) are fixedly connected with the inner walls of the bottoms of the corresponding first grooves (7), the first guiding rods (8) are sleeved with second guiding blocks (9) in a sliding manner, and the sides of the two second guiding blocks (9) close to each other are fixedly connected with two ends of the movable rod (10) respectively.

6. A casting apparatus for aluminum ingot according to claim 3, wherein the U-shaped box (1) is composed of a box body with an opening at the top and a box cover, the bottom of the box cover is fixedly connected with the top of the box body, a water feeding pipe is embedded on the right side of the top of the box cover, and the bottom end of the water feeding pipe extends into the box body.

7. The casting device of the aluminum ingot according to claim 4, wherein the bottom inner wall of the casting mold (101) is provided with a second perforation, the outer side of the top plate (14) is adhered and coated with a sealing rubber, and the outer side of the sealing rubber is in close contact with the corresponding second perforation inner wall.

8. The aluminum ingot casting device according to claim 1, wherein a synchronous control switch is fixedly connected to the rear side of the multi-stage electric telescopic rod (11) positioned at the left side, and the synchronous control switch is electrically connected with the two multi-stage electric telescopic rods (11).