CN220244628U - Pipe rod spare cloth mechanism and be equipped with this cloth mechanism's thermal treatment production line - Google Patents
Pipe rod spare cloth mechanism and be equipped with this cloth mechanism's thermal treatment production line Download PDFInfo
- Publication number
- CN220244628U CN220244628U CN202321542323.4U CN202321542323U CN220244628U CN 220244628 U CN220244628 U CN 220244628U CN 202321542323 U CN202321542323 U CN 202321542323U CN 220244628 U CN220244628 U CN 220244628U
- Authority
- CN
- China
- Prior art keywords
- pipe
- rod
- cloth
- distributing
- mechanism according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000004744 fabric Substances 0.000 title claims abstract description 53
- 230000007246 mechanism Effects 0.000 title claims abstract description 33
- 238000004519 manufacturing process Methods 0.000 title abstract description 13
- 238000007669 thermal treatment Methods 0.000 title description 3
- 238000010438 heat treatment Methods 0.000 claims abstract description 21
- 239000000463 material Substances 0.000 claims description 60
- 230000005540 biological transmission Effects 0.000 claims description 35
- 238000009826 distribution Methods 0.000 claims description 11
- 230000000903 blocking effect Effects 0.000 claims description 4
- 238000010606 normalization Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000003111 delayed effect Effects 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000012840 feeding operation Methods 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
Landscapes
- Treatment Of Fiber Materials (AREA)
Abstract
The application provides a pipe and rod spare cloth mechanism, including cloth portion, transport portion and pay-off portion, cloth portion disposes vibrating motor and spreads out the pipe and rod spare automatically, transport portion disposes the conveyer belt of liftable, the conveyer belt spanes cloth portion with the width direction of pay-off portion, the conveyer belt can be in the pipe and rod spare by vibrations tiling in top support pipe and rod spare when cloth portion to move the pipe and rod spare to based on the position when its tiling in the pay-off portion. According to the pipe rod piece distributing mechanism, the whole bundle of pipe rod pieces can be quickly tiled, and the tiled pipe rod pieces can be accurately transferred to the roller way on the basis that the whole width of the distributing mechanism is not changed; meanwhile, secondary normalization operation can be performed during the transfer of the roller way, so that the uniformity and uniformity of the tiling of the pipe and rod parts before entering the heat treatment furnace are further ensured, and meanwhile, the security of the tiling of the pipe and rod parts can be improved. The application also provides a heat treatment production line with the cloth mechanism.
Description
Technical Field
The application belongs to the technical field of pipe and rod piece feeding, and particularly relates to a pipe and rod piece distributing mechanism and a heat treatment production line provided with the same.
Background
The pipe and the bar are used as materials commonly used for metallurgy, machinery and automobile part production, and have the advantages of large use quantity and high quality requirement; when the roller hearth furnace heat treatment production line for processing the pipe and rod materials is sent to the heat treatment furnace, the pipe and rod materials are firstly placed on a feeding frame, the conventional production mode is to stack the material on the feeding frame in a manual and overhead travelling crane or other lifting tool operation mode, the material is required to be laid horizontally and split manually, and then the material is sent to the conveying line through manual operation. In the workflow, the required manual labor intensity is high, the working time is long, the quality consistency of cloth is poor, and the continuous required production takt cannot be ensured in the mode.
Disclosure of Invention
The application provides a tubular bar spare cloth mechanism and be equipped with this cloth mechanism's thermal treatment production line, work efficiency is low and the inconsistent technical problem of cloth quality when having solved artifical cloth among the prior art.
In order to solve at least one of the technical problems, the technical scheme adopted in the application is as follows:
the utility model provides a pipe stick spare cloth mechanism, includes cloth portion, transport portion and pay-off portion, cloth portion is provided with vibrating motor and spreads out the pipe stick spare is automatic, transport portion is provided with the conveyer belt of liftable, the conveyer belt spanes cloth portion with the width direction of pay-off portion, the conveyer belt can be in the pipe stick spare by vibrations tiling in the cloth portion time top holds in the palm pipe stick spare to with the pipe stick spare is based on the position of its tiling time shift to on the pay-off portion.
Further, the material distributing part and the material feeding part are arranged in parallel and aligned along the transmission direction of the transmission belt, and the pipe rod is arranged perpendicular to the transmission direction of the transmission belt and is arranged in parallel in the width direction of the material distributing part or the material feeding part.
Further, the transferring part is further provided with a lifting frame, a transmission beam connected with the lifting frame and a motor arranged at the end part of the transmission beam;
wherein the lifting frame vertically supports the transverse arrangement of the transmission beam;
the two ends of the transmission beam are provided with transmission parts matched with the transmission belt, and the transmission parts are driven by the motor to drive the transmission belt to do unidirectional rotation movement.
Further, the transfer part is provided with a plurality of conveying belts which are arranged in the cloth part at intervals; and a stop block for blocking the pipe rod piece is arranged on one side of the upper end face of the conveying belt, and the width between the stop blocks is matched with the width of the cloth part.
Further, the material distribution part comprises a plurality of material distribution tables, and the vibration motor is arranged below each material distribution table;
two sides of the width of the material distribution table are provided with material placing frames which are oppositely arranged, and the material placing frames are provided with grooves for placing pipe and rod pieces;
the whole bundle of pipe rod pieces are erected in the grooves in the material placing frame and driven by the vibration motor, and the stacked pipe rod pieces are tiled in the material placing frame.
Further, the feeding part comprises a plurality of roller shafts which are arranged in parallel, the length of each roller shaft is arranged in parallel with the transmission direction of the transmission belt, and at least two roller shafts are arranged on each material distribution table.
Further, a baffle plate is arranged on the outer side of the material distribution table at one end, and the baffle plate is constructed into a flat plate structure and is vertically arranged at one end of the pipe rod piece; the length of the baffle is not smaller than the width of the material placing frame.
Further, the height of the baffle is higher than the position of the material placing frame, and the lower end face of the baffle is lower than the position of the material placing frame.
Furthermore, a height limiting frame is arranged on one side of the feeding part, which is close to the baffle plate, and the height limiting frame and the baffle plate are arranged in a staggered parallel manner.
A heat treatment line is provided with the cloth mechanism.
By adopting the pipe rod piece distributing mechanism designed by the application, the whole bundle of pipe rod pieces can be quickly tiled, and the tiled pipe rod pieces can be accurately transferred to the roller way on the basis of not changing the whole width of the distributing mechanism; meanwhile, secondary normalization operation can be performed during the transfer of the roller way, so that the uniformity and uniformity of the tiling of the pipe and rod parts before entering the heat treatment furnace are further ensured, and meanwhile, the security of the tiling of the pipe and rod parts can be improved. The application also provides a heat treatment production line with the cloth mechanism.
Drawings
FIG. 1 is a perspective view of a tube and rod dispensing mechanism according to one embodiment of the present application;
FIG. 2 is a schematic view of a portion of a cloth mechanism according to an embodiment of the present application;
fig. 3 is a schematic view of a cloth part according to an embodiment of the present application;
fig. 4 is a schematic view of the structure of a conveyor belt in a transfer section according to an embodiment of the present application.
In the figure:
10. cloth part 11, cloth table 12 and vibration motor
13. Material placing rack 14, baffle 15 and rubber cushion
20. Transfer part 21, conveyor belt 22 and lifting frame
23. Transmission beam 24, motor 30, and feeding part
31. Roll shaft 32 and height limiting frame
Detailed Description
The present application will now be described in detail with reference to the accompanying drawings and specific examples.
The present embodiment proposes a tube and rod material distributing mechanism, as shown in fig. 1, including a material distributing portion 10, a transferring portion 20 and a feeding portion 30, wherein the transferring portion 20 is provided with a liftable conveyor belt 21, and the conveyor belt 21 spans across the width direction of the material distributing portion 10 and the feeding portion 30. The cloth part 10 is provided with a vibration motor 12, so that the pipe rod can be automatically unfolded; the material distributing section 10 and the material feeding section 30 are aligned in parallel in the conveying direction of the conveyor belt 21. The pipe bars are arranged perpendicular to the conveying direction of the conveying belt 21, and are arranged in parallel in the width direction of the distributing section 10 or the feeding section 20. The moving direction of the conveyor belt 21 is the moving direction of the pipe and rod member from the material distributing section 10 to the feeding section 30, and the moving direction of the pipe and rod member driven by the feeding section 30, as indicated by the arrows in fig. 1. The conveyor belt 21 supports the pipe and rod members while they are vibration-laid on the material-laying section 20, and transfers the pipe and rod members to the material-feeding section 30 based on the positions thereof at the time of laying.
As shown in fig. 2-3, the material distributing portion 10 includes a plurality of material distributing tables 11, a vibration motor 12 is disposed below each material distributing table 11, all vibration motors 12 are synchronous at the same frequency, material placing frames 13 are disposed on two sides of the width of the material distributing table 11 in an opposite mode, and the material placing frames 13 are provided with grooves with openings facing upwards and used for placing pipe and rod pieces. The whole bundle of pipe and rod members is erected in a groove in the material placing frame 13, and the stacked pipe and rod members can be quickly laid in the material placing frame 13 under the driving of the vibration motor 12.
In order to place the pipe and rod piece and bump under vibration, a rubber cushion 15 for cushioning is further arranged on the groove in the material placing frame 13, and preferably, the rubber cushion 15 is wrapped in the groove for setting. The conveyor belt 21 is disposed between the adjacent cloth tables 11 and outside the cloth tables 11 at both ends, that is, among the cloth tables 11 sequentially disposed along the length direction of the pipe bar, the conveyor belt 21 is disposed between the adjacent cloth tables 11 for receiving, and the conveyor belt 21 is disposed on the outer side surfaces of the two cloth tables 11 at the outermost ends, so that the pipe bar can be stably held in place, so that each pipe bar is supported by a plurality of support points in the length direction, and the stability in which it is erected can be improved. And because the whole bundle of pipe and rod spare is more, so a plurality of transmission bands 11 mutually support, can improve the total weight that bears the weight of pipe and rod spare to improve holistic work efficiency, prolong whole cloth portion 10 and transfer portion 20's life, and then reduce manufacturing cost.
In the cloth tiling of pipe stick spare, in order to improve the security that the flat cloth of pipe stick spare was placed, the total length that general cloth platform 11 set up side by side along the length direction of pipe stick spare is greater than the length of pipe stick spare, avoids when vibrations cloth, the unsettled risk that drops of tip appears. When the pipe and rod pieces are placed, one end of the whole bundle of pipe and rod pieces is placed on the cloth table 11 on the same end surface in a flush manner by intensively taking the reference of one end, and all bundles of pipe and rod pieces are placed continuously in the whole production process; the other end is also completely arranged on the cloth table 11 but not suspended. Therefore, a baffle rack for flush-finishing the ends of the pipe and rod members needs to be arranged outside the distributing table 11 at one end thereof, and the baffle 14 is provided on the upper end surface of the baffle rack, preferably, the baffle 14 is provided at one end near the furnace mouth of the heat treatment furnace (illustration is omitted); the baffle 14 is constructed in a flat plate structure vertically disposed at one end of the pipe stick. The length of the baffle 14 is not less than the width of the material placing rack 13; and the height of the baffle plate is higher than the position of the material placing frame 13, and the lower end surface of the baffle plate 14 is lower than the position of the material placing frame 13.
The transfer section 20 is further provided with a lifting frame 22, a transfer beam 23 connected to the lifting frame 22, and a motor 24 disposed at an end of the transfer beam 23. Wherein, a plurality of synchronous control lifting frames 22 are arranged, and all lifting frames 22 are vertically arranged to support a transmission beam 23 to be horizontally and transversely arranged. The motor 24 is arranged at a position of the end, far away from the baffle plate 14, of the transmission beam 23, and if the motor is arranged at one side of the material distribution part 10, the feeding operation of the whole bundle of pipe rod pieces can be affected.
The transmission members matched with the transmission belt 21 are arranged at two ends of the transmission beam 23, and the transmission members are driven by the motor 24 to drive the transmission belt 21 to do unidirectional rotation movement. Preferably, the conveyor belt 21 is of a chain type structure, which is not only strong but also easy to adjust. The transmission member is a gear, that is, two ends of the transmission beam 22 are provided with gears matched with the transmission belt 21, one gear is directly connected with the motor 24, and the other gear is indirectly connected with the motor 24 through a chain. Further, the gear is driven by the motor 24 to drive the belt 21 to rotate and move the belt 21 in one direction, and the direction of conveyance of the belt 21 is from the cloth section 10 to the feed section 30.
Further, a plurality of conveyor belts 21 are arranged in the transfer section 20, and are arranged at intervals in the cloth section 10. In order to improve the stability of the conveying belt 21 for supporting the pipe rod, and preventing the pipe rod from loosening and rolling, a stop block for blocking the pipe rod from shaking is arranged on one side of the upper end face of the conveying belt 21, and the width between the stop blocks is matched with the width of the material placing frame 13.
As shown in fig. 4, the feeding portion 30 includes a plurality of rollers 31 arranged in parallel, the length of the rollers 31 is arranged in parallel with the conveying direction of the conveyor belt 21, and at least two rollers 31 are arranged on each cloth table 11. The rotating direction of the roller shaft 31 is towards one side of the heat treatment furnace, so that the pipe and the rod can be driven to be fed towards one side of the heat treatment furnace.
In order to further improve the consistency of tiling in the furnace mouth of the heat treatment furnace when the pipe rod piece enters, a height limiting frame 32 is arranged on one side of the feeding part 30 close to the furnace mouth of the heat treatment furnace, namely, the height limiting frame 32 is arranged on the same side of the feeding part 30 close to the baffle plate 14, the height limiting frame 32 is of a square structure, the lower mask is arranged on a frame body for fixing the roller shaft 31, the height limiting frame 32 and the baffle plate 14 are arranged in a staggered parallel manner, and the width of the height limiting frame 32 is prevented from interfering with the width of the baffle plate 14. The height limiting frame 32 can be used for limiting the laying height of the pipe rod, and further performing secondary laying and trimming operation to protect devices of subsequent heat treatment furnaces and prevent the pipe rod or foreign matters which are too high from bumping into an inlet sealing door at the furnace mouth of the heat treatment furnace in the next process.
The working process comprises the following steps:
the whole bundle of pipe and rod pieces are hung on the material distribution table 11 from the material loading and stacking area through workshop travelling crane, the ends are placed close to one side of the material blocking frame, the bundling ropes are loosened, the pipe and rod pieces 40 are stacked and placed in the grooves in the material placing frame 13, at the moment, manual material placing is completed, and an automatic material loading program is started.
The vibration motor 12 is started and the material distribution table 11 starts vibrating, and the vibration of the material distribution table 11 enables the stacked pipe bars 40 to be quickly and uniformly automatically laid in the material placing rack 13. The lifting frame 22 in the transferring part 20 is started in a delayed manner, and the conveying beam 23 is automatically lifted and driven to lift the well-laid pipe rod piece, so that the next action is triggered in a delayed manner when the conveying belt 21 reaches the highest position.
The conveying belt 21 is driven by the motor 2 to start to act, at this time, the conveying belt 21 is supported by the conveying beam 23, the rolling ring on the conveying belt 21 can freely rotate along the length of the conveying beam 23, and when the conveying beam 23 slightly touches the pipe rod, the stacked pipe rod can be spread into a single layer, and the pipe rod can be driven to rotate and roll towards the roll shaft 31 on one side of the feeding part 30. When the pipe bar is above the roller 31, the conveyor belt 21 stops, and no pipe bar continues to advance. The conveyor belt 21 begins to descend and slowly places the pipe and rod members on the roller shaft 31.
After the roller shafts 31 receive all the pipe and rod members, all the roller shafts 31 are driven to synchronously start unidirectional rotation, drive the pipe and rod members to collectively operate, move towards one side close to the furnace mouth of the heat treatment furnace, pass through the height limiting frame 32 arranged at the tail end of the feeding part 30 and move into the heat treatment furnace of the next process for processing.
A heat treatment line is provided with the cloth mechanism.
By adopting the pipe rod piece distributing mechanism designed by the application, the whole bundle of pipe rod pieces can be quickly tiled, and the tiled pipe rod pieces can be accurately transferred to the roller way on the basis of not changing the whole width of the distributing mechanism; meanwhile, secondary normalization operation can be performed during the transfer of the roller way, so that the uniformity and uniformity of the tiling of the pipe and rod parts before entering the heat treatment furnace are further ensured, and meanwhile, the security of the tiling of the pipe and rod parts can be improved. The application also provides a heat treatment production line with the cloth mechanism.
The foregoing detailed description of the embodiments of the present application is provided merely as a preferred embodiment of the present application and is not intended to limit the scope of the present application. All equivalent changes and modifications can be made within the scope of the present application.
Claims (10)
1. The utility model provides a pipe stick spare cloth mechanism, its characterized in that includes cloth portion, transfer portion and pay-off portion, cloth portion is provided with vibration motor and spreads out the pipe stick spare automatically, transfer portion is provided with liftable transmission band, the transmission band spanes cloth portion with the width direction of pay-off portion, the transmission band can be in the pipe stick spare by vibrations tiling in the top holds in the palm pipe stick spare when cloth portion to move the pipe stick spare to based on the position when its tiling on the pay-off portion.
2. A pipe and rod distributing mechanism according to claim 1, wherein said distributing portion and said feeding portion are arranged in parallel alignment along a conveying direction of said conveying belt, and pipe and rod members are arranged perpendicular to the conveying direction of said conveying belt and are arranged in parallel in a width direction of said distributing portion or said feeding portion.
3. A pipe and rod distributing mechanism according to claim 1 or 2, wherein said transfer section is further provided with a lifting frame, a transfer beam connected to said lifting frame, and a motor disposed at an end of said transfer beam;
wherein the lifting frame vertically supports the transverse arrangement of the transmission beam;
the two ends of the transmission beam are provided with transmission parts matched with the transmission belt, and the transmission parts are driven by the motor to drive the transmission belt to do unidirectional rotation movement.
4. A tube and rod distributing mechanism according to claim 3, wherein said transfer section is provided with a plurality of said conveyor belts, arranged at intervals in said distributing section; and a stop block for blocking the pipe rod piece is arranged on one side of the upper end face of the conveying belt, and the width between the stop blocks is matched with the width of the cloth part.
5. A tube and rod distributing mechanism according to any one of claims 1-2 and 4, wherein said distributing section comprises a plurality of distributing tables, said vibration motor being disposed below each of said distributing tables; two sides of the width of the material distribution table are provided with material placing frames which are oppositely arranged, and the material placing frames are provided with grooves for placing pipe and rod pieces;
the whole bundle of pipe rod pieces are erected in the grooves in the material placing frame and driven by the vibration motor, and the stacked pipe rod pieces are tiled in the material placing frame.
6. A tube and rod distributing mechanism according to claim 5, wherein said feeding portion comprises a plurality of rollers arranged in parallel, the length of said rollers is arranged in parallel with the conveying direction of said conveying belt, and at least two of said rollers are arranged on each of said distributing tables.
7. A tube and rod distributing mechanism in accordance with claim 6, wherein a baffle is further provided on the outside of said distributing table at one end thereof, said baffle being constructed in a flat plate structure vertically disposed at one end of the tube and rod.
8. A tube and rod distributing mechanism according to claim 7, wherein said baffle has a length not less than a width of said rack; the height of the baffle is higher than the position of the material placing frame, and the lower end surface of the baffle is lower than the position of the material placing frame.
9. A pipe and rod distributing mechanism according to claim 7 or 8, wherein a height limiting frame is arranged on one side of said feeding part close to said baffle plate, said height limiting frame being arranged in parallel with said baffle plate in a staggered manner.
10. A heat treatment line, characterized in that a cloth mechanism according to any one of claims 1-9 is provided.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321542323.4U CN220244628U (en) | 2023-06-16 | 2023-06-16 | Pipe rod spare cloth mechanism and be equipped with this cloth mechanism's thermal treatment production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321542323.4U CN220244628U (en) | 2023-06-16 | 2023-06-16 | Pipe rod spare cloth mechanism and be equipped with this cloth mechanism's thermal treatment production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220244628U true CN220244628U (en) | 2023-12-26 |
Family
ID=89232084
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321542323.4U Active CN220244628U (en) | 2023-06-16 | 2023-06-16 | Pipe rod spare cloth mechanism and be equipped with this cloth mechanism's thermal treatment production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220244628U (en) |
-
2023
- 2023-06-16 CN CN202321542323.4U patent/CN220244628U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN110480221B (en) | Longitudinal short bar feeding and bar distributing device and method during welding of reinforcing bar meshes | |
| CN104876039B (en) | Cardboard automatic charging machine | |
| US4723885A (en) | Device for the removal of bobbins from an automatic spinning machine | |
| CN111217156A (en) | Stacking device for bricks | |
| CN208103403U (en) | A kind of construction waste lengths of rebar collating unit | |
| CN205633906U (en) | Raw material conveyor for brickmaking | |
| CN213474625U (en) | Lifting device and right-angle conveying line | |
| CN210451492U (en) | Longitudinal short rib feeding and distributing device used during welding of reinforcing mesh | |
| CN220244628U (en) | Pipe rod spare cloth mechanism and be equipped with this cloth mechanism's thermal treatment production line | |
| CN110713009A (en) | Glass cloth piece loading machine | |
| CN207434644U (en) | A kind of cloth unwinding device | |
| CN105945433A (en) | Plate laser cutting equipment and method | |
| CN106403615A (en) | Furnace-front loading machine | |
| CN203833292U (en) | Iron sheet feeding and collecting apparatus | |
| CN114620451B (en) | Automatic feeding mechanism for metal bar | |
| CN109867091A (en) | The chain bobbin winder device and its working method of continuous vertical promotion can be achieved | |
| CN211496118U (en) | Integral loading of container is with self-adaptation feed mechanism | |
| CN210908785U (en) | Pipe welding auxiliary device for building construction | |
| CN212270385U (en) | Non-woven fabric lapping machine for improving strength of fiber web | |
| CN211616071U (en) | Mud bar feeding and conveying device | |
| CN210735260U (en) | Magnetic core production is with fortune material device of automatic pin machine | |
| CN208929514U (en) | A kind of welded pipe units roller-way bracket | |
| CN202479909U (en) | Device for automatically conveying refractory green bricks | |
| CN208732121U (en) | A kind of plate material transportation system | |
| CN105692046A (en) | Cloth high-low position conveying equipment |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |