CN220241349U - Cable installation equipment - Google Patents

Cable installation equipment Download PDF

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Publication number
CN220241349U
CN220241349U CN202321887073.8U CN202321887073U CN220241349U CN 220241349 U CN220241349 U CN 220241349U CN 202321887073 U CN202321887073 U CN 202321887073U CN 220241349 U CN220241349 U CN 220241349U
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CN
China
Prior art keywords
gear
speed change
traction
change gear
sensor
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Active
Application number
CN202321887073.8U
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Chinese (zh)
Inventor
金少华
孙文博
曹迎宝
潘石
崔英俊
张文超
李振兴
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Kede Auto Parts Changchun Co ltd
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Kede Auto Parts Changchun Co ltd
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Priority to CN202321887073.8U priority Critical patent/CN220241349U/en
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Publication of CN220241349U publication Critical patent/CN220241349U/en
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Abstract

The utility model discloses a guy cable installation device which comprises a traction gear, wherein an annular sensor is arranged on one side of the traction gear, a tail sensor is arranged on the other side of the traction gear, a leveling tool is arranged between the traction gear and the tail sensor, a transmission assembly is arranged below the traction gear, a motor drives the traction gear through the transmission assembly, the motor and the transmission assembly are arranged on a motor substrate, the bottom of the motor substrate is slidably installed with a linear guide rail, a transmission assembly cylinder is arranged on one side of the linear guide rail, one end of the transmission assembly cylinder is connected with one side of the motor substrate, the utility model uses a motor to provide power to replace manual work, realizes automatic introduction of a guy cable, utilizes the annular sensor and the tail sensor to detect the tail of the guy cable, prevents misoperation of staff, and utilizes a speed changing mechanism such as the transmission assembly to accelerate the traction speed, improves the efficiency, automatically pulls and levels the guy cable into a whole, and has compact structure and perfect functions.

Description

Cable installation equipment
Technical Field
The utility model relates to the technical field of mechanical equipment, in particular to inhaul cable installation equipment.
Background
Most of the existing inhaul cable installation equipment is manually introduced and is provided with a simple leveling stop, manual assembly mode is adopted, personnel introduce inhaul cables into products in batches, the speed is low, and the inhaul cables with more fluff are encountered, the situation that the inhaul cables cannot be introduced or are bent can occur, the equipment lacks an error-proofing structure for the inhaul cables which are not introduced, the equipment does not have a detection function for the inhaul cables reaching a fixed position, the situation that the inhaul cables are introduced but not reach the fixed position is easy to occur, the equipment is developing towards the directions of precision, automation, convenience, safety and the like under the large background of industrial automation, and the inhaul cable introduction equipment has the functions of automatic traction, automatic stopping, leveling, detection and the like besides the basic clamping and introducing functions.
Disclosure of Invention
The technical problems to be solved by the utility model are as follows: most of the existing inhaul cable installation equipment is manually introduced, a simple leveling stop is arranged, an error-proof structure for the inhaul cable which is not introduced is absent, the inhaul cable installation equipment does not have a detection function for the inhaul cable which reaches a fixed position, inhaul cable parts which are introduced but not reach the fixed position are easy to occur in an unparallel mode, the inhaul cable installation equipment is provided, the inhaul cable installation equipment comprises a traction gear, an annular sensor is arranged on one side of the traction gear, a tail sensor is arranged on the other side of the traction gear, a leveling tool is arranged between the traction gear and the tail sensor, a transmission assembly is arranged below the traction gear, a motor drives the traction gear through the transmission assembly, the motor and the transmission assembly are arranged on a motor substrate, the bottom of the motor substrate is slidably mounted with a linear guide rail, one side of the linear guide rail is provided with a transmission assembly cylinder, and one end of the transmission assembly cylinder is connected with one side of the motor substrate.
The side face of the traction gear between the leveling tool and the annular sensor is provided with a traction limiting stop, the traction limiting stop is provided with a traction limiting telescopic cylinder relative to the outer side of the gear shaft, and the end part of a piston rod of the traction limiting telescopic cylinder is fixedly connected with the side face of the traction limiting stop.
The transmission assembly comprises a gear shaft, a zero-order speed change gear, a primary speed change gear, a secondary speed change gear and a tertiary speed change gear, wherein the middle part of the bottom end face of the traction gear is fixedly connected with the top end face of the gear shaft, the bottom end of the gear shaft is rotatably mounted through a release bearing and the middle part of the top end face of the zero-order speed change gear, the middle part of the bottom end face of the zero-order speed change gear is fixedly connected with the output shaft of the motor, the tertiary speed change gear is fixedly mounted on the gear shaft above the release bearing, one side of the zero-order speed change gear is provided with a primary speed change gear matched with the secondary speed change gear, the secondary speed change gear is matched with the tertiary speed change gear, the primary speed change gear and the secondary speed change gear are coaxial and fixedly arranged on a rotating shaft, and the bottom end of the rotating shaft is rotatably mounted with a motor substrate.
The gear shaft between the three-stage speed change gear and the traction gear is provided with a guide post, and the gear shaft is rotatably arranged with a gear set bearing sleeve through the guide post.
The top end of the gear set bearing sleeve is fixedly provided with an anti-falling stop.
The annular sensor is fixedly arranged on the sensor bracket.
The outside of leveling frock is provided with the flexible cylinder of level, and the tip of the flexible cylinder piston rod of level and the side fixed connection of leveling frock.
The leveling frock is provided with the afterbody for the outside of gear shaft and keeps off to stop, and the afterbody sensor sets up in one side that leveling frock and afterbody kept off to stop the middle part.
The technical scheme provided by the embodiment of the utility model has the beneficial effects that at least:
according to the utility model, the motor is used for providing power to replace manual work, so that automatic introduction of the inhaul cable is realized, the annular sensor and the tail sensor are used for detecting the tail of the inhaul cable, misoperation of workers is prevented, the speed of traction is accelerated, the efficiency is improved, the inhaul cable is automatically pulled and leveled into a whole by using a speed change mechanism such as a transmission assembly, the equipment structure is compact, the function is perfect, the resources can be effectively saved, a reasonable error prevention structure is arranged, accurate control of the product quality is realized, and the generation of unqualified products is reduced; and the automatic and rapid traction mechanism reduces the manpower consumption.
Drawings
The utility model is further described with reference to the drawings and detailed description which follow:
FIG. 1 is a schematic perspective view of the present utility model;
FIG. 2 is a schematic diagram of a second perspective structure of the present utility model;
FIG. 3 is a schematic perspective view of a transmission assembly and a drive gear;
fig. 4 is a front view of the transmission assembly and drive gear.
In the shown drawing, a sensor bracket 1, an annular sensor 2, a driving gear 3, a tail sensor 4, a tail stop 5 and a leveling tool 6 are arranged; leveling telescopic cylinder 7, traction limit telescopic cylinder 8, traction limit stop 9, gear set bearing sleeve 10, anti-drop stop 11, motor base plate 12, linear guide rail 13, primary speed change gear 14, secondary speed change gear 15, guide post 16, gear shaft 17, tertiary speed change gear 18, release bearing 19, zero-order speed change gear 20, gear set cylinder 21, platen 22 and bracket 23.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the present utility model more apparent, the embodiments of the present utility model will be described in further detail with reference to the accompanying drawings.
As shown in fig. 1 to 4, a sensor holder 1 is provided for fixing a ring sensor 2; the ring sensor 2 is used for detecting whether a cable exists or not, and the cable passes through the middle of a ring of the ring sensor 2 when the cable is led in and installed.
In the utility model, a motor, a transmission assembly and a driving gear 3 are arranged on a motor base plate 12, the motor base plate 12 is in cheering fit with a linear guide rail 13, the motor base plate 12 is driven by a gear set cylinder 21 to slide on the linear guide rail 13, the linear guide rail 13 is arranged on a bracket 23, the top end of the bracket 23 is fixed on the lower surface of a bedplate 22, the gear set cylinder 21 is started to retract to drive the motor base plate 12 and the whole transmission assembly and the driving gear 3 above to move, so that a driving gear 3 is meshed with a guy cable, the power of the motor is transmitted to the driving gear 3 through the transmission assembly, and the guy cable is driven to move forward by the driving gear 3.
The driving gear 3 is driven by a motor through a transmission assembly, the transmission assembly comprises a gear shaft 17, a zero-level speed changing gear 20, a first-level speed changing gear 14, a second-level speed changing gear 15 and a third-level speed changing gear 18, the zero-level speed changing gear 20 is driven by the motor, the zero-level speed changing gear 20 is matched with the first-level speed changing gear 14, the second-level speed changing gear 15 is matched with the third-level speed changing gear, the first-level speed changing gear 14 and the second-level speed changing gear 15 are coaxial and fixedly arranged on a rotating shaft, the zero-level speed changing gear 20 is driven by the motor to rotate, the zero-level speed changing gear 20 drives the first-level speed changing gear 14 to rotate at the same linear speed, the number of teeth of the zero-level speed changing gear 20 is larger than the number of teeth of the first-level speed changing gear 14, the linear speed of the zero-level speed changing gear 20 and the first-level speed changing gear 14 is the same, and the first-level speed changing gear 14 is increased, and the first acceleration of large-wheel and small-wheel is realized; the primary speed change gear 14 and the secondary speed change gear 15 are coaxially arranged, the primary speed change gear 14 and the secondary speed change gear 15 rotate at the same angular velocity, the secondary speed change gear 15 drives the tertiary speed change gear 18 to rotate in sequence, the number of teeth of the secondary speed change gear 15 is larger than that of teeth of the tertiary speed change gear 18, the linear velocities of the two secondary speed change gears 15 and the tertiary speed change gear 18 are the same, the angular velocity of the tertiary speed change gear 18 is increased, the secondary acceleration of a large wheel with a small wheel is realized, the tertiary speed change gear 18 and the driving gear 3 are connected together through a gear shaft 17, the transmission from the zero speed change gear 20 to the driving gear 3 is realized, the force is provided for traction of a guy cable, the speed change transmission component is utilized to accelerate the introduction speed of the guy cable, the installation time of the guy cable is shortened, the introduction efficiency of the guy cable is improved, the bottom end of the gear shaft 17 is fixedly connected with the output shaft of a motor through the middle part of the bottom end face of the zero speed change gear 20, and the separation bearing 19 acts as to fix the gear shaft 17 and enables the guy cable to rotate freely in the axial direction; the guide post 16 is sleeved on the gear shaft 17, the guide post 16 is fixed in the gear set bearing sleeve 10, the rotation stability of the gear shaft 17 is realized, the driving gear 3 is arranged between the gear set bearing sleeve 10 and the driving gear 3, and the driving gear 3 at the top is prevented from falling off.
A tail sensor 4 is arranged on the opposite side of the driving gear 3 to the annular sensor 2, and the tail sensor 4 is used for detecting whether the tail of the inhaul cable is in place or not; the outer side of the tail sensor 4 is provided with a tail stop 5 which limits the tail of the inhaul cable to stop.
The leveling tool 6 for limiting the leveling of the end part of the inhaul cable is arranged between the tail stop 5 and the driving gear 3, the leveling tool 6 is driven by the leveling telescopic cylinder 7, the leveling tool 6 can limit the tail part of the inhaul cable to be leveled, and the leveling tool 6 and the leveling telescopic cylinder 7 for pushing the leveling tool 6 are arranged to level the tail part of the introduced inhaul cable, so that a good leveling effect is achieved.
One side of the driving gear 3 is provided with a traction limiting stop 9, the traction limiting stop 9 is driven by a traction limiting telescopic cylinder 8, the traction limiting stop 9 limits a inhaul cable between the traction limiting stop 9 and the driving gear 3, and the inhaul cable in the driving process is limited, so that the driving gear 3 is meshed with the inhaul cable.
When the pull rope is led in, the pull rope passes through a hole of the sensor bracket 1, the pull rope head is inserted into a product after passing through the annular sensor 2, the pull limiting telescopic cylinder 8 stretches out after pressing the start button to drive the pull limiting stop 9 to reach a limiting position, meanwhile, the gear group cylinder 21 retracts to drive the motor base plate 12 and the whole transmission component above and the driving gear 3 to move, so that the driving gear 3 reaches a position engaged with the pull rope, the leveling telescopic cylinder 7 stretches out to drive the leveling tool 6 to move to a fixed position, the button is pressed again to start the motor, the driving gear 3 is driven by acceleration of the variable speed transmission component to realize automatic lead-in of the pull rope, after the tail part of the pull rope passes through the annular sensor 2, the motor is automatically stopped, the gear group cylinder 21 stretches out to realize separation of the pull limiting stop 9 and the driving gear 3, an avoidance space is provided for the tail part of the pull rope, the tail part of the pull rope is manually pulled to the position of the tail sensor 4, the tail part of the pull rope reaches the position of the tail stop 5 after passing through Z-direction limiting stop of the leveling tool 6, and the tail part 4 detects whether the tail part reaches the position of the tail part 5 or not, the tail part is pulled to reach the position of the leveling tool 6, the tail part is pulled back to the tail part 5, the pull the tail part is guaranteed to be retracted after the tail part is pulled to be pulled down by the cylinder, the leveling tool is pulled to be the tail part, the pull cylinder is pulled to be retracted to the position, the pull and the pull cylinder is guaranteed to finish the product, and the product is retracted after the leveling cylinder is finished, and the pull is finished, and the product is finished.
According to the utility model, the motor is used for providing power to replace manual work, so that automatic introduction of the inhaul cable is realized, the annular sensor 2 and the tail sensor 4 are used for detecting the introduction and the position of the inhaul cable, misoperation of personnel is prevented, the speed of traction is accelerated, the efficiency is improved, the neglected loading and the arrival of the fixed position of the inhaul cable are controlled, and an error-proof structure is provided for the inhaul cable.

Claims (8)

1. The utility model provides a cable erection equipment, a serial communication port, including traction gear, traction gear's one side is provided with annular sensor, traction gear's opposite side is provided with the afterbody sensor, be provided with the leveling frock between traction gear and the afterbody sensor, traction gear's below is provided with drive assembly, the motor passes through drive assembly and drives traction gear, motor and drive assembly set up on motor base plate, motor base plate's bottom and linear guide slidable mounting, linear guide's one side is provided with the drive assembly cylinder, drive assembly cylinder's one end is connected with motor base plate's one side.
2. The inhaul cable installation device according to claim 1, wherein a traction limiting stop is arranged on the side face of the traction gear between the leveling tool and the annular sensor, a traction limiting telescopic cylinder is arranged on the outer side of the traction limiting stop relative to the gear shaft, and the end portion of a piston rod of the traction limiting telescopic cylinder is fixedly connected with the side face of the traction limiting stop.
3. The cable installation device according to claim 1, wherein the transmission assembly includes a gear shaft, a zero-stage speed change gear, a primary speed change gear, a secondary speed change gear and a tertiary speed change gear, the middle part of the bottom end face of the traction gear is fixedly connected with the top end face of the gear shaft, the bottom end of the gear shaft is rotatably installed with the middle part of the top end face of the zero-stage speed change gear through a release bearing, the middle part of the bottom end face of the zero-stage speed change gear is fixedly connected with the output shaft of the motor, the tertiary speed change gear is fixedly installed on the gear shaft above the release bearing, one side of the zero-stage speed change gear is provided with a matched primary speed change gear, the secondary speed change gear is arranged above the primary speed change gear, the secondary speed change gear is matched with the tertiary speed change gear, the primary speed change gear and the secondary speed change gear are coaxial and fixedly arranged on the rotating shaft, and the bottom end of the rotating shaft is rotatably installed with the motor base plate.
4. A cable mounting apparatus according to claim 3, wherein a guide post is provided on a gear shaft between the three-stage speed change gear and the traction gear, the gear shaft being rotatably mounted with respect to the gear set bearing housing by the guide post.
5. The cable mounting apparatus of claim 4 wherein the top end of the gear set bearing housing is fixedly provided with an anti-drop stop.
6. A cable mounting apparatus according to claim 1, wherein the annular sensor is fixed to the sensor holder.
7. The inhaul cable installation device according to claim 1, wherein a leveling telescopic cylinder is arranged on the outer side of the leveling tool, and the end portion of a piston rod of the leveling telescopic cylinder is fixedly connected with the side face of the leveling tool.
8. The cable mounting apparatus of claim 1, wherein the leveling tool is provided with a tail stop with respect to an outer side of the gear shaft, and the tail sensor is provided on one side of a middle portion of the leveling tool and the tail stop.
CN202321887073.8U 2023-07-18 2023-07-18 Cable installation equipment Active CN220241349U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202321887073.8U CN220241349U (en) 2023-07-18 2023-07-18 Cable installation equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202321887073.8U CN220241349U (en) 2023-07-18 2023-07-18 Cable installation equipment

Publications (1)

Publication Number Publication Date
CN220241349U true CN220241349U (en) 2023-12-26

Family

ID=89271841

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202321887073.8U Active CN220241349U (en) 2023-07-18 2023-07-18 Cable installation equipment

Country Status (1)

Country Link
CN (1) CN220241349U (en)

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