CN220239495U - Gear set cleaning equipment - Google Patents
Gear set cleaning equipment Download PDFInfo
- Publication number
- CN220239495U CN220239495U CN202321741797.1U CN202321741797U CN220239495U CN 220239495 U CN220239495 U CN 220239495U CN 202321741797 U CN202321741797 U CN 202321741797U CN 220239495 U CN220239495 U CN 220239495U
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- China
- Prior art keywords
- plate
- gear set
- fixed
- fixing
- air gun
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- 238000004140 cleaning Methods 0.000 title claims abstract description 35
- 230000000149 penetrating effect Effects 0.000 claims abstract description 7
- 238000009423 ventilation Methods 0.000 claims description 24
- 238000006073 displacement reaction Methods 0.000 claims description 10
- 238000005406 washing Methods 0.000 claims 8
- 239000003921 oil Substances 0.000 description 7
- 238000010586 diagram Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000003638 chemical reducing agent Substances 0.000 description 2
- 239000012459 cleaning agent Substances 0.000 description 2
- 238000011010 flushing procedure Methods 0.000 description 2
- 239000003350 kerosene Substances 0.000 description 2
- 239000010687 lubricating oil Substances 0.000 description 2
- 238000002791 soaking Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- Cleaning In General (AREA)
Abstract
The utility model discloses gear set cleaning equipment, which comprises a fixing device, a moving plate, a motor and a first air gun, wherein a guide rod is arranged between the first fixing plate and the second fixing plate; the movable plate is movably arranged on the connecting rod and the guide rod in a penetrating way, and a positioning column is arranged on the surface of the movable plate facing the first fixed plate; the motor is fixed at one side of the fixing device; the first air gun is movably arranged on the guide rod, and an air nozzle of the first air gun faces the gear set; according to the technical scheme, one end of the gear set can be clamped on the output shaft of the motor by arranging the moving plate and the motor on the fixing device, the other end of the gear set can be rotatably connected to the positioning column of the moving plate, and the gear set is fixed by moving the plate on the guide rod; when the motor drives the gear set to rotate, the gear set is uniformly and high-pressure washed by the first air gun on the movable guide rod, the gear set is cleaned, the gear set is rapidly and uniformly cleaned, and a traditional manual cleaning mode is replaced.
Description
Technical Field
The utility model relates to the technical field of gear cleaning, in particular to gear set cleaning equipment.
Background
The existing speed reducer is maintained, and the main working procedures comprise the steps of disassembling, cleaning, updating parts, assembling and the like, wherein the cleaning of the gear set is time-consuming and labor-consuming, the input of cleaning agent is increased, and the efficiency is extremely low. The working flow comprises the steps of removing the tooth cover, taking out the gear set, scraping the gear set lubricating oil, soaking the gear set, cleaning kerosene, wiping the gear set, removing, inspecting quality and qualified for standby. The actual process flow chart is as follows: A. pouring lubricating oil; B. soaking the gear set; C. a kerosene container with a cleaning shell; D. cleaning a gear; at present, the disassembly and maintenance of the small speed reducer mainly adopts manual cleaning, so that a large amount of cleaning agent is wasted, new damage to the tooth plate is caused in the cleaning process, and the cleaning efficiency is extremely low.
In view of the foregoing, it is a matter of urgent need for those skilled in the art to design a device for rapidly cleaning small gear sets.
Disclosure of Invention
The embodiment of the utility model mainly aims at providing gear set cleaning equipment and aims at designing equipment for quickly cleaning a gear set.
The technical scheme for solving the technical problems is that a gear set cleaning device is provided; comprises a fixing device, a moving plate, a motor, a first air gun and other parts; the fixing device comprises a first fixing plate, a second fixing plate and a connecting rod; the first fixing plate is provided with a threaded hole, a second ball hole, a bearing hole, a guide rail hole, a first connecting hole, a second connecting hole, a third connecting hole and a bearing; one end of the connecting rod is connected to the first fixed plate, and the other end of the connecting rod is connected to the second fixed plate; a guide rod is arranged between the first fixing plate and the second fixing plate; the movable plate is movably arranged on the connecting rod and the guide rod in a penetrating way and is positioned between the first fixed plate and the second fixed plate, and a positioning column is arranged on the surface of the movable plate facing the first fixed plate; the motor is fixed on one side of the fixing device, a shaft of the motor penetrates out of the first fixing plate, and one end of the shaft is positioned between the first fixing plate and the moving plate; the first air gun is movably arranged on the guide rod and positioned between the first fixed plate and the moving plate, and an air nozzle of the first air gun faces to the gear set.
The gear set cleaning equipment further comprises a second air gun and a third air gun, wherein the second air gun is rotatably fixed on the first fixing plate; the third air gun is rotatably fixed on the moving plate, and air nozzles of the second air gun and the third air gun face the gear set respectively.
The gear set cleaning device of the utility model further comprises: the fixing device and the motor are fixed on the lower frame in parallel; the oil containing groove is fixed in the lower frame and is positioned at the lower side of the fixing device.
The first fixing plate is provided with a bearing hole, a bearing is arranged in the bearing hole, and the output shaft of the motor is fixed on the bearing.
A fixed foot with a screw hole is arranged on one side of the movable plate facing the second fixed plate; the fixing frame comprises a movable block and a positioning block, wherein the movable block is provided with a movable hole, and bolts penetrate through screw holes and the movable hole of the fixing foot to position the fixing frame on the fixing foot; the inner side of the positioning block is provided with threads which are matched with the threads of the guide rod, and the positioning block is in meshed connection with the threads on the guide rod.
The first air gun comprises an air ventilation rod, an air nozzle and a handle, wherein a movable ball is formed on the air ventilation rod and can be rotatably arranged on the movable frame, and a limiting plate of the movable frame is fixed by bolts; the air nozzle is connected to one end of the ventilation rod; the handle is connected to the other end of the ventilation rod.
The second air gun and the third air gun respectively comprise an air ventilation rod, an air nozzle and a handle, wherein a movable ball is formed on the air ventilation rod, the movable ball of the second air gun can be rotatably arranged in the second ball hole, the movable ball of the third air gun can be rotatably arranged in the third ball hole, and the limiting plate is respectively fixed by bolts; the air nozzle is connected to one end of the ventilation rod, and is aligned to the direction of the gear set; the handle is connected to the other end of the ventilation rod.
The movable frame comprises a displacement plate and a limiting plate, wherein the displacement plate is movably arranged on the guide rod in a penetrating mode, the displacement plate is provided with a limiting hole, the limiting plate is fixed with the limiting hole, the limiting plate is provided with a first ball hole, and a movable ball of the ventilation rod is rotatably arranged in the first ball hole.
The gear set cleaning equipment further comprises an outer cover, wherein the outer cover is arranged on the fixing device; the outer cover is provided with a moving groove along the length direction of the guide rod, the first air gun is movably arranged in the moving groove, and a handle of the first air gun is arranged outside the moving groove.
The lower frame comprises a bottom plate and a plurality of struts, and the motor and the fixing device are fixed on the bottom plate in parallel along the length direction of the guide rod; the plurality of struts are fixed on the bottom plate along the circumferential direction of the bottom plate.
According to the technical scheme, one end of the gear set can be clamped on the output shaft of the motor through the movable plate, the other end of the gear set is connected to the positioning column of the movable plate through the movable plate, the internal threads of the positioning block are clamped into the threads of the guide rod, the gear set is driven to rotate through the motor, and the gear set is cleaned under high pressure through different angles of combination of the movable first air gun, the movable second air gun and the movable third air gun, so that the gear set is cleaned rapidly, and a traditional manual cleaning mode is replaced.
Drawings
FIG. 1 is a schematic diagram of an embodiment of a gear set cleaning apparatus according to the present utility model;
FIG. 2 is a schematic diagram of a gear set cleaning apparatus according to the present utility model;
FIG. 3 is a schematic view of a structure of a fixing device according to the present utility model;
FIG. 4 is a schematic view of a moving plate according to the present utility model;
FIG. 5 is a schematic structural view of the fixing frame according to the present utility model;
FIG. 6 is a schematic view of a first air gun according to the present utility model;
FIG. 7 is a schematic view of a structure of a movable frame according to the present utility model;
FIG. 8 is a schematic view of the structure of the lower frame according to the present utility model;
FIG. 9 is a schematic diagram of a motor according to the present utility model;
fig. 10 is a schematic structural view of the first fixing plate according to the present utility model.
Reference numerals illustrate:
Detailed Description
The utility model provides gear set cleaning equipment, and aims to design equipment for quickly cleaning a gear set. The specific structure is described:
in the technical solution of the present embodiment, as shown in fig. 1, 2, 4, 9 and 10, a gear set cleaning device includes a fixing device 10, a moving plate 21, a motor 31 and a first air gun 40, where the fixing device 10 includes a first fixing plate 11, a second fixing plate 12 and a connecting rod 13; one end of each of the three connecting rods 13 passes through the first connecting hole 114, the second connecting hole 115 and the third connecting hole 116 of the first fixing plate 11 and is fixed by nuts, and the other end of each of the three connecting rods 13 is connected or fixed on the second fixing plate 12; a guide rod 14 is arranged between the first fixing plate 11 and the second fixing plate 12 and is fixed;
the moving plate 21 is movably arranged on the connecting rod 13 and the guide rod 14 in a penetrating way and is positioned between the first fixed plate 11 and the second fixed plate 12, and a positioning column 22 is arranged on the surface of the moving plate 21 facing the first fixed plate 11; the motor 31 is fixed on one side of the fixing device 10, the output shaft 32 of the motor 31 penetrates out of the first fixing plate 11, and one end of the output shaft 32 is positioned between the first fixing plate 11 and the moving plate 21;
the side of the movable plate 21 facing the second fixed plate 12 is provided with a fixed foot 212 with a screw hole; the fixing frame 23 comprises a movable block 231 and a positioning block 232, the movable block 231 is provided with a movable hole 2311, and bolts penetrate through screw holes of the fixing legs 212 and the movable hole 2311 to position the fixing frame 23 on the fixing legs 212; the inner side of the positioning block 232 is provided with threads matched with the threads of the guide rod 14 and is engaged with the threads on the guide rod 14.
The first air gun 40 comprises an air ventilation rod 41, an air nozzle 43 and a handle 44, wherein a movable ball 42 is formed on the air ventilation rod 41, the movable ball 42 can be rotatably arranged on the movable frame 15, and a limiting plate 152 is fixed by bolts; the air nozzle 43 is connected to one end of the ventilation rod 41; the handle 44 is connected to the other end of the ventilation bar 41; the second air gun 50 and the third air gun 60 also respectively comprise a ventilation rod, an air nozzle and a handle, the ventilation rod is provided with a movable ball, the movable ball of the second air gun 50 is rotatably arranged in the second ball hole 112 of the first fixing plate 11, the movable ball of the third air gun 60 is rotatably arranged in the third ball hole 211 of the second fixing plate 12, and the limiting plate 152 is respectively fixed by bolts; the air nozzle 43 is connected to one end of the ventilation rod 41, and the air nozzle 43 is aligned to the direction of the gear set 200; the handle 44 is connected to the other end of the ventilation bar 41.
The moving frame 15 is mounted on the guide bar 14, and air nozzles 43 of the first air gun 40, the second air gun 50 and the third air gun 60 are located between the first fixed plate 11 and the moving plate 21 and face the gear set 200.
It can be understood that, by arranging the moving plate 21 and the motor 31 on the fixing device 10, one end of the gear set 200 can be clamped on the output shaft 32 of the motor 31, the other end of the gear set 200 is connected to the positioning column 22 of the moving plate 21 by the moving plate 21, the internal thread of the positioning block 232 is clamped into the thread of the guide rod 14, the gear set 200 is driven to rotate by the motor 31, the first air gun 40 transversely performs high-pressure flushing on the gear set 200 by moving the moving frame 15 on the guide rod 14, the angles of the air nozzles 43 of the second air gun 40 and the third air gun 50 are adjusted by the handle 44, so that the gear set 200 is subjected to partial longitudinal high-pressure flushing by the second air gun 40 and the third air gun 50, and the rapid cleaning of the gear set 200 by multiple angles is realized, thereby replacing the traditional manual cleaning mode.
In one possible embodiment, the second air gun 50 and the third air gun 60 are identical in structure to the first air gun 40.
In one embodiment of the present utility model, as shown in fig. 1 and 2, the gear set 200 cleaning apparatus further includes a lower frame 70 and an oil accommodating groove 80, and the fixing device 10 and the motor 31 are fixed on the lower frame 70 in parallel; the oil reservoir 80 is fixed in the lower frame 70, and the oil reservoir 80 is located at the lower side of the fixing device 10.
It will be appreciated that by providing the oil sump 80 on the underside of the fixture 10, oil on the gear set 200 is facilitated to be collected.
In an embodiment of the present utility model, as shown in fig. 3, a bearing 111 hole is formed in the first fixing plate 11, a bearing 111 is disposed in the bearing 111 hole, and the output shaft 32 of the motor 31 is fixed on the bearing 111. So that the output shaft 32 of the motor 31 rotates on the first fixing plate 11.
As can be appreciated, the gear set 200 is prevented from moving towards the second fixing plate 12 when being driven to rotate by the motor 31, and a fixing leg 212 with a screw hole is arranged on one side of the moving plate 21 towards the second fixing plate 12; the fixing frame 23 comprises a movable block 231 and a positioning block 232, the movable block 231 is provided with a movable hole 2311, and bolts penetrate through screw holes of the fixing legs 212 and the movable hole 2311 to position the fixing frame 23 on the fixing legs 212; the inner side of the positioning block 232 is provided with threads which are matched with the threads of the guide rod 14, and the threads on the guide rod 14 are engaged and connected.
In an embodiment of the present utility model, the moving frame 15 includes a displacement plate 151 and a limiting plate 152, the displacement plate 151 is movably disposed on the guide rod 14 in a penetrating manner, the displacement plate 151 is provided with a limiting hole, the limiting plate 152 is fixed in the limiting hole, the limiting plate 152 is provided with a first ball hole, and the movable ball 42 of the ventilation rod 41 is rotatably disposed in the first ball hole.
It will be appreciated that, in order to facilitate the movable arrangement of the first air gun 40 on the guide bar 14, by arranging the movable frame 15 on the guide bar 14, the displacement plate 151 of the movable frame 15 is movably arranged on the guide bar 14, the limiting plate 152 is formed with a first ball hole, the movable ball 42 is rotatably arranged in the first ball hole, the first air gun 40 is moved by the handle 44 and the air nozzle 43 of the first air gun 40 is rotated, the ventilation rod 41 is used for ventilation, and the external high-pressure air is delivered to the air nozzle 43, so that the gear set 200 is cleaned.
In one possible embodiment, as shown in fig. 3, the first fixing plate 11 is provided with a second ball hole 112, and the segmented ball 42 of the second air gun 50 is rotatably disposed in the second ball hole 112.
In one possible embodiment, as shown in fig. 4, the moving plate 21 is provided with a third ball hole 211, and the segmented ball 42 of the third air gun 60 is rotatably disposed in the third ball hole 211.
In one embodiment of the present utility model, as shown in fig. 2, the gear set cleaning apparatus further comprises a housing 90, wherein the housing 90 is disposed on the fixing device 10; the housing 90 is provided with a moving groove 91 along the length direction of the guide rod 14, and the first air gun 40 is movably provided in the moving groove 91.
It can be appreciated that, when the gear set 200 is cleaned, in order to prevent the oil on the gear set 200 from splashing, a cover 90 is disposed on the outer side of the fixing device 10, the cover 90 is covered on the fixing device 10, and a moving groove 91 is formed on the cover 90 along the length direction of the guide rod 14, so as to facilitate the movement of the first air gun 40.
In one embodiment of the present utility model, as shown in fig. 8, the lower frame 70 includes a bottom plate 71 and a plurality of struts 72, and the motor 31 and the fixing device 10 are fixed on the bottom plate 71 in parallel along the length direction of the guide rod 14; a plurality of struts 72 are fixed to the bottom plate 71 in the circumferential direction of the bottom plate 71.
It will be appreciated that the support posts 72 are bolted to the base plate 71, and the first and second fixing plates 11, 12 of the fixing device 10 are fixed to the base plate 71, and the motor 31 is also fixed to the base plate 71.
The present utility model is not limited to the above-mentioned embodiments, and any changes or substitutions that can be easily understood by those skilled in the art within the technical scope of the present utility model are intended to be included in the scope of the present utility model. Therefore, the protection scope of the present utility model should be subject to the protection scope of the claims.
Claims (9)
1. A gear set cleaning apparatus comprising:
the fixing device comprises a first fixing plate, a second fixing plate and a connecting rod; one end of the connecting rod is connected to the first fixed plate, and the other end of the connecting rod is connected to the second fixed plate; a guide rod is arranged between the first fixing plate and the second fixing plate;
the moving plate is movably arranged on the connecting rod and the guide rod in a penetrating manner and is positioned between the first fixed plate and the second fixed plate, and a positioning column is arranged on the surface of the moving plate facing the first fixed plate;
the motor is fixed on one side of the fixing device, a shaft of the motor penetrates out of the first fixing plate, and one end of the shaft is positioned between the first fixing plate and the moving plate; and
The first air gun is movably arranged on the guide rod and positioned between the first fixed plate and the moving plate, and an air nozzle of the first air gun faces to the gear set.
2. The gear set washing apparatus of claim 1, wherein the gear set washing apparatus further comprises:
the second air gun is rotatably fixed on the first fixing plate; and
and the third air gun is rotatably fixed on the moving plate.
3. The gear set washing apparatus of claim 1, wherein the gear set washing apparatus further comprises:
the fixing device and the motor are fixed on the lower frame in parallel; and
the oil accommodating groove is fixed in the lower frame and is positioned at the lower side of the fixing device.
4. The gear set washing apparatus of claim 1 wherein the first mounting plate defines a bearing aperture, a bearing being disposed within the bearing aperture, and the output shaft of the motor being secured to the bearing.
5. The gear set washing apparatus according to claim 1, wherein a side of the moving plate facing the second fixing plate is provided with a fixing foot with a screw hole,
the fixing frame comprises a movable block and a positioning block, wherein the movable block is provided with a movable hole, and bolts penetrate through screw holes and the movable hole of the fixed foot to position the fixing frame on the fixed foot; the inner side of the positioning block is provided with threads which are matched with the threads of the guide rod, and the positioning block is in meshed connection with the threads on the guide rod.
6. The gear set cleaning apparatus of claim 1, wherein the guide bar is provided with a moving frame, and the moving frame is movably disposed on the guide bar; the first air gun includes:
the ventilation rod is provided with a movable ball which is rotatably arranged on the movable frame;
the air nozzle is connected to one end of the ventilation rod;
the handle is connected to the other end of the ventilation rod.
7. The gear set cleaning device according to claim 6, wherein the movable frame comprises a displacement plate and a limiting plate, the displacement plate is movably arranged on the guide rod in a penetrating manner, the displacement plate is provided with a limiting hole, the limiting plate is fixed in the limiting hole, the limiting plate is provided with a first ball hole, and the movable ball of the ventilation rod is rotatably arranged in the first ball hole.
8. The gear set washing apparatus of claim 1, wherein the gear set washing apparatus further comprises:
the outer cover is arranged on the fixing device; the outer cover is provided with a moving groove along the length direction of the guide rod, the first air gun is movably arranged in the moving groove, and a handle of the first air gun is arranged outside the moving groove.
9. A gear unit cleaning apparatus according to claim 3 wherein the lower frame comprises:
the motor and the fixing device are fixed on the bottom plate in parallel along the length direction of the guide rod; and
and the struts are fixed on the bottom plate along the circumferential direction of the bottom plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321741797.1U CN220239495U (en) | 2023-07-05 | 2023-07-05 | Gear set cleaning equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321741797.1U CN220239495U (en) | 2023-07-05 | 2023-07-05 | Gear set cleaning equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220239495U true CN220239495U (en) | 2023-12-26 |
Family
ID=89226278
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321741797.1U Active CN220239495U (en) | 2023-07-05 | 2023-07-05 | Gear set cleaning equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220239495U (en) |
-
2023
- 2023-07-05 CN CN202321741797.1U patent/CN220239495U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |