CN220230452U - Quality detection device for pipeline - Google Patents
Quality detection device for pipeline Download PDFInfo
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- CN220230452U CN220230452U CN202223529559.2U CN202223529559U CN220230452U CN 220230452 U CN220230452 U CN 220230452U CN 202223529559 U CN202223529559 U CN 202223529559U CN 220230452 U CN220230452 U CN 220230452U
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- 238000001514 detection method Methods 0.000 title claims abstract description 52
- 230000007246 mechanism Effects 0.000 claims abstract description 42
- 230000007306 turnover Effects 0.000 claims abstract description 10
- 238000007689 inspection Methods 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
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- 230000009286 beneficial effect Effects 0.000 description 1
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- 238000005516 engineering process Methods 0.000 description 1
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Abstract
The utility model provides a quality detection device for a pipeline. The quality detection device for a pipeline includes: the device comprises a detection table, a first clamping mechanism and a second clamping mechanism, wherein the detection table is provided with a detection mechanism, a spacing adjustment mechanism, two clamping mechanisms and a turnover mechanism; the detection mechanism comprises two vertical plates, a first screw rod, a first driving motor, a first two internal thread sliding blocks, a mounting seat, two air cylinders, a mounting plate and a pipeline detector body, wherein the two vertical plates are fixedly mounted at the top of the detection table, one screw rod is rotatably mounted on the two vertical plates, the first driving motor is fixedly mounted on the outer wall of one side of the corresponding vertical plate, and an output shaft of the first driving motor is fixedly connected with one end of the first screw rod. The quality detection device for the pipeline provided by the utility model can simply and effectively detect the pipeline, can move the adjusting plate according to the length of the pipeline, can turn over the pipeline, and has the advantage of avoiding dead angles in detection.
Description
Technical Field
The utility model belongs to the technical field of pipeline detection, and particularly relates to a quality detection device for a pipeline.
Background
After the pipeline is produced, the pipeline can be sampled, and the quality of the pipeline is detected, so that the produced pipeline is ensured to have no problem in quality.
In the related art, the utility model discloses a detection device is used in steam pipe production, relate to steam pipe production field, the problem to current inconvenient fixed, the following scheme is proposed now, which comprises a base plate, equal fixed mounting in top both sides of bottom plate has the backup pad, the top welding of two backup pads has the fixed plate, the intermediate position of fixed plate is equipped with the through-hole, and install the pneumatic cylinder through the lock bolt on the inner wall of through-hole, fixedly connected with movable block on the piston rod of pneumatic cylinder, the both sides of movable block all articulate there is the movable rod, the one end that the movable block was kept away from to two movable rods all articulates there is the slide bar, the outside of two slide bars all is provided with the stopper, and the equal fixed mounting in one side that two stoppers kept away from each other has the connecting block, one side that two connecting blocks kept away from each other is fixed mutually with the side of backup pad, it is convenient to fix steam pipe's both ends, the detection of being convenient, and is fixed conveniently, the practicality is strong, be fit for promoting.
However, the above structure has a disadvantage that the device cannot rotate the pipeline when detecting the pipeline, so that a detection dead angle exists.
Accordingly, there is a need to provide a new quality inspection device for pipes that solves the above-mentioned problems.
Disclosure of Invention
The utility model solves the technical problem of providing the quality detection device for the pipeline, which can simply and effectively detect the pipeline, can move the adjusting plate according to the length of the pipeline, can turn over the pipeline and avoid detection dead angles.
In order to solve the above technical problems, the quality detection device for a pipeline provided by the present utility model includes: the device comprises a detection table, a first clamping mechanism and a second clamping mechanism, wherein the detection table is provided with a detection mechanism, a spacing adjustment mechanism, two clamping mechanisms and a turnover mechanism;
the detection mechanism comprises two vertical plates, a first screw rod, a first driving motor, two first internal thread sliding blocks, a mounting seat, two air cylinders, a mounting plate and a pipeline detector body, wherein the two vertical plates are fixedly arranged at the top of a detection table, one screw rod is rotatably arranged on the two vertical plates, the first driving motor is fixedly arranged on the outer wall of one side of the corresponding vertical plate, an output shaft of the first driving motor is fixedly connected with one end of the first screw rod, the first internal thread sliding blocks are uniformly sheathed on the first screw rod, the mounting seat is fixedly arranged at the bottom of the first internal thread sliding blocks, the two air cylinders are fixedly arranged at the bottom of the mounting seat, the mounting plate is fixedly arranged on the output shaft of the air cylinders, and the pipeline detector body is fixedly arranged at the bottom of the mounting plate;
the interval adjustment mechanism comprises an adjustment groove, a driving motor II, a screw rod II, an internal thread slider II, an adjustment plate, a fixing plate, two rectangular plates and two fixing shafts, wherein the adjustment groove is formed in the top of the detection platform, the driving motor II is fixedly mounted on one side inner wall of the adjustment groove, the screw rod II is fixedly mounted on an output shaft of the driving motor II, one end of the screw rod II, which is far away from the driving motor II, is rotationally connected with one side inner wall of the adjustment groove, the internal thread slider II is sleeved on the screw rod II, the top of the internal thread slider II extends out of the adjustment groove, the adjustment plate is fixedly mounted on the top of the internal thread slider II, the fixing plates are fixedly mounted on the top of the detection platform, the two rectangular plates are all arranged above the detection platform, the two fixing shafts are respectively fixedly mounted on the rectangular plates, and the two fixing shafts respectively penetrate through the adjustment plate and the fixing plates and are respectively rotationally connected with the adjustment plate and the fixing plates.
As a further scheme of the utility model, the clamping mechanism comprises a clamping seat, a screw rod III, a driving motor III, two arc clamping rods, an internal thread sliding block III and two push rods, wherein the clamping seat is fixedly arranged on the outer wall of one side of a rectangular plate, the screw rod III is arranged on one side of the clamping seat, the screw rod III penetrates through the clamping seat and is rotationally connected with the clamping seat, the driving motor III is fixedly arranged on the outer wall of one side of the clamping seat, an output shaft of the driving motor III is fixedly connected with one end of the screw rod III, the two arc clamping rods are all hinged on the outer wall of one side of the clamping seat, the two arc clamping rods correspond to each other, the internal thread sliding block III is sleeved on the screw rod III in a threaded manner, the two push rods are all hinged on the internal thread sliding block III, and one ends of the two push rods far away from the internal thread sliding block III are respectively hinged with the two arc clamping rods.
As a further scheme of the utility model, the turnover mechanism comprises an outer gear ring, a driving motor IV and a gear, wherein the outer gear ring is fixedly sleeved on a corresponding fixed shaft, the driving motor IV is fixedly arranged at the top of the detection table, the gear is fixedly arranged on an output shaft of the driving motor IV, and the gear is meshed with the outer gear ring.
As a further scheme of the utility model, the same bearing slide bar is fixedly arranged on the outer wall of one side of the two vertical plates, which is close to each other, and the bearing slide bar penetrates through the two internal thread slide blocks and is connected with the two internal thread slide blocks in a sliding way.
As a further scheme of the utility model, clamping blocks are fixedly arranged on one sides of the two arc-shaped clamping rods, which are close to each other, and arc-shaped clamping grooves are formed on one sides of the two clamping blocks, which are close to each other.
As a further scheme of the utility model, four fixing rods are fixedly arranged on the outer wall of one side of the rectangular plate, and one ends of the four fixing rods, which are far away from the rectangular plate, are fixedly connected with the outer wall of one side of the clamping seat.
Compared with the related art, the quality detection device for the pipeline has the following beneficial effects:
1. according to the pipeline detector, the detection mechanism is arranged, so that the pipeline detector body can be simply and effectively moved, and the detection position can be adjusted;
2. according to the utility model, by arranging the interval adjusting mechanism, the position of the adjusting plate can be simply and effectively moved according to the length of the pipeline to be detected, so that the device is suitable for detecting pipelines with different lengths;
3. according to the utility model, the clamping mechanism is arranged, so that the pipeline to be detected can be simply and effectively clamped and fixed, and the pipeline is detected;
4. according to the utility model, the turnover mechanism is arranged, so that the pipeline to be detected can be simply and effectively turned over, the other surface of the pipeline can be detected, and the detection dead angle is avoided.
Drawings
The present utility model is further described below with reference to the accompanying drawings for the convenience of understanding by those skilled in the art.
FIG. 1 is a schematic elevational cross-sectional view of a mass detection device for a pipe according to the present utility model;
FIG. 2 is an enlarged schematic view of the portion A in FIG. 1;
FIG. 3 is an enlarged schematic view of the portion B of FIG. 1;
FIG. 4 is a schematic view of the structure of the arc-shaped clamping bars, clamping blocks and clamping grooves in the utility model.
In the figure: 1. a detection table; 2. a riser; 3. a first screw; 4. driving a first motor; 5. an internal thread slider I; 6. a mounting base; 7. a cylinder; 8. a mounting plate; 9. a pipeline detector body; 10. an adjustment groove; 11. a second driving motor; 12. a second screw; 13. an internal thread sliding block II; 14. an adjustment plate; 15. a fixing plate; 16. a rectangular plate; 17. a fixed shaft; 18. a clamping seat; 19. a screw III; 20. a third driving motor; 21. an arc clamping rod; 22. an internal thread slider III; 23. a push rod; 24. an outer ring gear; 25. driving a motor IV; 26. a gear.
Detailed Description
Referring to fig. 1, 2, 3 and 4 in combination, fig. 1 is a schematic front sectional view of a quality detecting apparatus for a pipeline according to the present utility model; FIG. 2 is an enlarged schematic view of the portion A in FIG. 1; FIG. 3 is an enlarged schematic view of the portion B of FIG. 1; FIG. 4 is a schematic view of the structure of the arc-shaped clamping bars, clamping blocks and clamping grooves in the utility model. The quality detection device for a pipeline comprises: the device comprises a detection table 1, wherein the detection table 1 is provided with a detection mechanism, a spacing adjustment mechanism, two clamping mechanisms and a turnover mechanism;
the detection mechanism comprises two vertical plates 2, a first screw rod 3, a first driving motor 4, two first internal thread sliding blocks 5, a mounting seat 6, two air cylinders 7, a mounting plate 8 and a pipeline detector body 9, wherein the two vertical plates 2 are fixedly mounted on the top of the detection table 1, the first screw rod 3 is rotatably mounted on the two vertical plates 2, the first driving motor 4 is fixedly mounted on the outer wall of one side of the corresponding vertical plate 2, an output shaft of the first driving motor 4 is fixedly connected with one end of the first screw rod 3, the two first internal thread sliding blocks 5 are sleeved on the first screw rod 3 in a threaded manner, the mounting seat 6 is fixedly mounted at the bottom of the first two internal thread sliding blocks 5, the two air cylinders 7 are fixedly mounted at the bottom of the mounting seat 6, the mounting plate 8 is fixedly mounted on the output shaft of the air cylinders 7, and the pipeline detector body 9 is fixedly mounted at the bottom of the mounting plate 8;
the interval adjusting mechanism comprises an adjusting groove 10, a driving motor II 11, a screw rod II 12, an internal thread sliding block II 13, an adjusting plate 14, a fixed plate 15, two rectangular plates 16 and two fixed shafts 17, wherein the adjusting groove 10 is arranged at the top of the detecting table 1, the driving motor II 11 is fixedly arranged on one side inner wall of the adjusting groove 10, the screw rod II 12 is fixedly arranged on an output shaft of the driving motor II 11, one end of the screw rod II 12, far away from the driving motor II 11, is rotationally connected with one side inner wall of the adjusting groove 10, the internal thread sliding block II 13 is in threaded sleeve connection with the screw rod II 12, the top of the internal thread sliding block II 13 extends out of the adjusting groove 10, the adjusting plate 14 is fixedly arranged at the top of the internal thread sliding block II 13, the fixed plate 15 is fixedly arranged at the top of the detecting table 1, the two rectangular plates 16 are respectively fixedly arranged above the detecting table 1, the two fixed shafts 17 are respectively fixedly arranged on the rectangular plates 16, and the two fixed shafts 17 respectively penetrate through the adjusting plate 14 and the fixed plate 15 and are respectively rotationally connected with the adjusting plate 14 and the fixed plate 15.
As shown in fig. 2, the clamping mechanism comprises a clamping seat 18, a screw rod three 19, a driving motor three 20, two arc clamping rods 21, an internal thread sliding block three 22 and two push rods 23, wherein the clamping seat 18 is fixedly arranged on the outer wall of one side of the rectangular plate 16, the screw rod three 19 is arranged on one side of the clamping seat 18, the screw rod three 19 penetrates through the clamping seat 18 and is rotationally connected with the clamping seat 18, the driving motor three 20 is fixedly arranged on the outer wall of one side of the clamping seat 18, an output shaft of the driving motor three 20 is fixedly connected with one end of the screw rod three 19, the two arc clamping rods 21 are hinged to one outer wall of one side of the clamping seat 18, the two arc clamping rods 21 correspond to each other, the internal thread sliding block three 22 is sleeved on the screw rod three 19 in a threaded manner, the two push rods 23 are hinged to the internal thread sliding block three 22, and one ends of the two push rods 23, which are far away from the internal thread sliding block three 22, are hinged to the two arc clamping rods 21 respectively;
through setting up fixture for can be simple effectually treat that detect the pipeline carries out the centre gripping fixedly, thereby be convenient for detect the pipeline.
As shown in fig. 3, the turnover mechanism comprises an outer gear ring 24, a driving motor four 25 and a gear 26, wherein the outer gear ring 24 is fixedly sleeved on a corresponding fixed shaft 17, the driving motor four 25 is fixedly installed on the top of the detection table 1, the gear 26 is fixedly installed on an output shaft of the driving motor four 25, and the gear 26 is meshed with the outer gear ring 24;
through setting up tilting mechanism for can be simple effectual wait to detect the pipeline upset, thereby can detect the another side of pipeline.
As shown in fig. 1, the outer wall of one side of each vertical plate 2, which is close to each other, is fixedly provided with the same bearing slide bar, and the bearing slide bar penetrates through the two internal thread slide blocks 5 and is in sliding connection with the two internal thread slide blocks 5.
Through setting up the bearing slide bar for can restrict and support two internal thread slider one 5, thereby reduce the weight that screw rod one 3 bore, make internal thread slider one 5 can steady removal.
As shown in fig. 4, clamping blocks are fixedly installed on one sides of the two arc-shaped clamping rods 21, which are close to each other, and arc-shaped clamping grooves are formed on one sides of the two clamping blocks, which are close to each other;
through setting up clamp splice and arc clamping groove for can be simple effectual treat the pipeline of detecting and carry out the centre gripping, and improve the centre gripping effect.
As shown in fig. 2, four fixing rods are fixedly mounted on the outer wall of one side of the rectangular plate 16, and one ends of the four fixing rods, which are far away from the rectangular plate 16, are fixedly connected with the outer wall of one side of the clamping seat 18;
by providing the fixing rod, the clamping seat 18 can be simply and effectively fixed, and the installation space of the driving motor III 20 can be provided.
The working principle of the quality detection device for the pipeline provided by the utility model is as follows:
a first step of: when the pipeline to be detected needs to be detected, the position of the adjusting plate 14 is required to be moved according to the length of the pipeline to be detected, the driving motor II 11 is started at the moment, the driving motor II 11 drives the screw rod II 12 to rotate, the screw rod II 12 drives the internal thread slide block II 13 to move, the internal thread slide block II 13 drives the adjusting plate 14 to move, the adjusting plate 14 is moved to a proper position, the pipeline is placed between clamping blocks at the moment, the driving motor III 20 is started, the driving motor III 20 drives the screw rod III 19 to rotate, the screw rod III 19 drives the internal thread slide block III 22 to move, the internal thread slide block III 22 drives the two arc clamping rods 21 to move towards the direction of approaching each other through the two push rods 23, and the two arc clamping rods 21 drive the two clamping blocks to move, so that the pipeline to be detected is clamped into the clamping groove, and the pipeline to be detected is clamped and fixed;
and a second step of: at the moment, the air cylinder 7 is started, the air cylinder 7 drives the mounting plate 8 to move downwards, the mounting plate 8 drives the pipeline detector body 9 to move downwards, the pipeline detector body 9 is close to a pipeline to be detected, the pipeline detector body 9 is started, the driving motor I4 is started for detecting the pipeline, the driving motor I4 drives the screw rod I3 to rotate, the screw rod I3 drives the two internal thread sliding blocks I5 to move, the two internal thread sliding blocks I5 drive the mounting seat 6 to move, and therefore the pipeline detector body 9 is driven to move, and the detection position of the pipeline detector body 9 to the pipeline is adjusted;
and a third step of: when the pipeline needs to be overturned, the driving motor IV 25 is started, the driving motor IV 25 drives the gear 26 to rotate, the gear 26 drives the outer gear ring 24 to rotate, the outer gear ring 24 drives the rectangular plate 16 to rotate, and the rectangular plate 16 drives the clamping seat 18 to rotate, so that the pipeline is driven to rotate, the other surface of the pipeline can be detected, and detection dead angles are avoided.
It should be noted that, the device structure and the drawings of the present utility model mainly describe the principle of the present utility model, in terms of the technology of the design principle, the arrangement of the power mechanism, the power supply system, the control system, etc. of the device is not completely described, and on the premise that the person skilled in the art understands the principle of the present utility model, the specific details of the power mechanism, the power supply system and the control system can be clearly known, the control mode of the application file is automatically controlled by the controller, and the control circuit of the controller can be realized by simple programming of the person skilled in the art;
the standard parts used in the method can be purchased from the market, and can be customized according to the description of the specification and the drawings, the specific connection modes of the parts are conventional means such as mature bolts, rivets and welding in the prior art, the machines, the parts and the equipment are conventional models in the prior art, and the structures and the principles of the parts are all known by the skilled person through technical manuals or through conventional experimental methods.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations may be made therein without departing from the spirit and scope of the utility model as defined by the appended claims and their equivalents, and in other related technical fields, which are equally encompassed by the scope of the present utility model.
Claims (6)
1. A quality inspection device for a pipe, comprising:
the device comprises a detection table, a first clamping mechanism and a second clamping mechanism, wherein the detection table is provided with a detection mechanism, a spacing adjustment mechanism, two clamping mechanisms and a turnover mechanism;
the detection mechanism comprises two vertical plates, a first screw rod, a first driving motor, two first internal thread sliding blocks, a mounting seat, two air cylinders, a mounting plate and a pipeline detector body, wherein the two vertical plates are fixedly arranged at the top of a detection table, one screw rod is rotatably arranged on the two vertical plates, the first driving motor is fixedly arranged on the outer wall of one side of the corresponding vertical plate, an output shaft of the first driving motor is fixedly connected with one end of the first screw rod, the first internal thread sliding blocks are uniformly sheathed on the first screw rod, the mounting seat is fixedly arranged at the bottom of the first internal thread sliding blocks, the two air cylinders are fixedly arranged at the bottom of the mounting seat, the mounting plate is fixedly arranged on the output shaft of the air cylinders, and the pipeline detector body is fixedly arranged at the bottom of the mounting plate;
the interval adjustment mechanism comprises an adjustment groove, a driving motor II, a screw rod II, an internal thread slider II, an adjustment plate, a fixing plate, two rectangular plates and two fixing shafts, wherein the adjustment groove is formed in the top of the detection platform, the driving motor II is fixedly mounted on one side inner wall of the adjustment groove, the screw rod II is fixedly mounted on an output shaft of the driving motor II, one end of the screw rod II, which is far away from the driving motor II, is rotationally connected with one side inner wall of the adjustment groove, the internal thread slider II is sleeved on the screw rod II, the top of the internal thread slider II extends out of the adjustment groove, the adjustment plate is fixedly mounted on the top of the internal thread slider II, the fixing plates are fixedly mounted on the top of the detection platform, the two rectangular plates are all arranged above the detection platform, the two fixing shafts are respectively fixedly mounted on the rectangular plates, and the two fixing shafts respectively penetrate through the adjustment plate and the fixing plates and are respectively rotationally connected with the adjustment plate and the fixing plates.
2. The quality inspection device for a pipe according to claim 1, wherein: the clamping mechanism comprises a clamping seat, a screw rod III, a driving motor III, two arc clamping rods, an internal thread slider III and two push rods, wherein the clamping seat is fixedly arranged on the outer wall of one side of a rectangular plate, the screw rod III is arranged on one side of the clamping seat, the screw rod III penetrates through the clamping seat and is rotationally connected with the clamping seat, the driving motor III is fixedly arranged on the outer wall of one side of the clamping seat, an output shaft of the driving motor III is fixedly connected with one end of the screw rod III, the arc clamping rods are all hinged to one outer wall of the clamping seat, the arc clamping rods are two corresponding to each other, the internal thread slider III is sleeved on the screw rod III, the push rods are all hinged to the internal thread slider III, and one end of the push rods, far away from the internal thread slider III, is hinged to the arc clamping rods respectively.
3. The quality inspection device for pipes as set forth in claim 2, wherein: the turnover mechanism comprises an outer gear ring, a driving motor IV and a gear, wherein the outer gear ring is fixedly sleeved on a corresponding fixed shaft, the driving motor IV is fixedly installed at the top of the detection table, the gear is fixedly installed on an output shaft of the driving motor IV, and the gear is meshed with the outer gear ring.
4. The quality inspection device for a pipe according to claim 1, wherein: the two vertical plates are fixedly arranged on the outer wall of one side close to each other, and the same bearing slide rod penetrates through the two internal thread slide blocks and is in sliding connection with the two internal thread slide blocks.
5. The quality inspection device for pipes as set forth in claim 2, wherein: two the equal fixed mounting of one side that arc clamping lever is close to each other has the clamp splice, and two the arc clamping groove has all been seted up to one side that the clamp splice is close to each other.
6. The quality inspection device for a pipe according to claim 1, wherein: four fixed levers are fixedly arranged on the outer wall of one side of the rectangular plate, and one ends, far away from the rectangular plate, of the four fixed levers are fixedly connected with the outer wall of one side of the clamping seat.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223529559.2U CN220230452U (en) | 2022-12-29 | 2022-12-29 | Quality detection device for pipeline |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223529559.2U CN220230452U (en) | 2022-12-29 | 2022-12-29 | Quality detection device for pipeline |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220230452U true CN220230452U (en) | 2023-12-22 |
Family
ID=89171586
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223529559.2U Active CN220230452U (en) | 2022-12-29 | 2022-12-29 | Quality detection device for pipeline |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220230452U (en) |
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2022
- 2022-12-29 CN CN202223529559.2U patent/CN220230452U/en active Active
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