CN220222449U - Flow adjustment device based on electronic belt scale in silk production line - Google Patents

Flow adjustment device based on electronic belt scale in silk production line Download PDF

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CN220222449U
CN220222449U CN202321758375.5U CN202321758375U CN220222449U CN 220222449 U CN220222449 U CN 220222449U CN 202321758375 U CN202321758375 U CN 202321758375U CN 220222449 U CN220222449 U CN 220222449U
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conveying equipment
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flow regulating
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李泽豪
郑威毅
徐玉良
尚振
秦昊
张鼎铭
滕姣
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China Tobacco Shaanxi Industrial Co Ltd
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China Tobacco Shaanxi Industrial Co Ltd
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Abstract

The tail part of the primary flow regulating and conveying equipment is positioned above the head part of the secondary flow regulating and conveying equipment, a primary weighing sensor is arranged on the primary flow regulating and conveying equipment, and the instantaneous flow of tobacco shreds on the primary flow regulating and conveying equipment is roughly regulated by regulating the tobacco shred conveying speed on the primary flow regulating and conveying equipment according to the instantaneous weight of the tobacco shreds detected by the primary weighing sensor; the secondary flow regulating and conveying equipment is provided with a secondary weighing sensor, and the instantaneous flow of the tobacco shreds on the secondary flow regulating and conveying equipment is finely adjusted by regulating the conveying speed of the tobacco shreds on the secondary flow regulating and conveying equipment according to the instantaneous weight of the tobacco shreds detected by the secondary weighing sensor. The utility model adopts a double weighing platform structure which is distributed up and down and corresponds to the head and the tail, solves the defect of large-scale adjustment of the belt speed of the existing metering weighing platform, ensures stable flow of the supplied materials and provides guarantee for the precision of the processing production of the subsequent procedures.

Description

制丝生产线中基于电子皮带秤的流量调节装置Flow adjustment device based on electronic belt scale in silk production line

技术领域Technical field

本实用新型属于烟草加工技术领域,具体涉及一种制丝生产线中基于电子皮带秤的流量调节装置。The utility model belongs to the technical field of tobacco processing, and specifically relates to a flow regulating device based on an electronic belt scale in a silk production line.

背景技术Background technique

在烟草制丝线生产过程中,电子皮带秤主要用于计量物料重量、控制物料流量,物料流量是影响生产质量的关键因素,烟草制丝线过程包括加湿、增温、加糖(香)料、烘干水分、混丝掺配等工序,这些工序都对物料流量有极高的要求,需要通过电子皮带秤来控制流量,电子皮带秤对流量的控制直接影响到产品生产的稳定性。目前电子皮带秤对流量的控制原理是:物料在经过称重区时,计量托辊下的重量传感器会采集此时称重区内物料的瞬时重量,再通经过PLC计算后,调节电机频率改变皮带速度,以此来控制物料瞬时流量。但目前的送料方式,导致称重区内的物料瞬时重量,在生产时经常出现忽大忽小的情况,使皮带秤需要大范围的调节皮带速度来控制流量,导致皮带速度在上调和下调的过程中,流量出现较大的波动,影响到下一步工序的加工精度,因此,针对上述问题,有必要进行改进。In the production process of tobacco silk making lines, electronic belt scales are mainly used to measure material weight and control material flow. Material flow is a key factor affecting production quality. The tobacco silk making line process includes humidification, warming, adding sugar (flavor), and drying. Processes such as moisture and fiber blending have extremely high requirements on material flow, and the flow needs to be controlled by an electronic belt scale. The control of flow by the electronic belt scale directly affects the stability of product production. The current flow control principle of electronic belt scales is: when the material passes through the weighing area, the weight sensor under the metering roller will collect the instantaneous weight of the material in the weighing area at this time, and then calculate it through the PLC, and then adjust the motor frequency to change Belt speed to control the instantaneous flow of material. However, the current feeding method causes the instantaneous weight of materials in the weighing area to often fluctuate between large and small during production. The belt scale needs to adjust the belt speed in a wide range to control the flow, resulting in the belt speed being adjusted upwards and downwards. During the process, the flow rate fluctuates greatly, which affects the processing accuracy of the next step. Therefore, it is necessary to make improvements to address the above problems.

实用新型内容Utility model content

本实用新型解决的技术问题:提供一种制丝生产线中基于电子皮带秤的流量调节装置,采用上下分布且首尾对应的双秤台结构,通过一级流量调节输送设备和二级流量调节输送设备用送料,实现对称重区物料瞬时重量的精准控制,避免了现有的计量称重秤台皮带速度大范围调节的弊端,减小流量波动,从而解决流量忽大忽小的问题,来料流量稳定,减小计量称重秤台皮带速度调节的时间,为后续工序加工生产的精确度提供了保障。The technical problem solved by this utility model: Provides a flow adjustment device based on an electronic belt scale in a silk production line. It adopts a double scale platform structure distributed up and down and corresponding from end to end. Through primary flow adjustment conveying equipment and secondary flow adjustment conveying equipment Feeding is used to achieve precise control of the instantaneous weight of materials in the weighing area, avoiding the shortcomings of the existing large-range adjustment of the belt speed of the weighing scale platform, reducing flow fluctuations, thereby solving the problem of sudden large and small flow rates, and incoming material flow It is stable and reduces the time required to adjust the belt speed of the weighing platform, thus ensuring the accuracy of subsequent processing and production.

本实用新型采用的技术方案:制丝生产线中基于电子皮带秤的流量调节装置,包括上下分布的一级流量调节输送设备和二级流量调节输送设备,所述一级流量调节输送设备的尾部位于二级流量调节输送设备首部上方,所述一级流量调节输送设备上设有一级称重传感器,且一级流量调节输送设备上烟丝的瞬时流量根据一级称重传感器检测的烟丝的瞬时重量通过调节一级流量调节输送设备上烟丝输送速度进行粗调;所述二级流量调节输送设备上设有二级称重传感器,且二级流量调节输送设备上烟丝的瞬时流量根据二级称重传感器检测的烟丝的瞬时重量通过调节二级流量调节输送设备上烟丝输送速度进行微调。The technical solution adopted by this utility model is: a flow adjustment device based on an electronic belt scale in a silk production line, including a first-level flow adjustment conveying equipment and a second-level flow adjustment conveying equipment distributed up and down. The tail of the first-level flow adjustment conveying equipment is located at Above the head of the secondary flow adjustment conveying equipment, the primary flow adjustment conveying equipment is provided with a primary weighing sensor, and the instantaneous flow rate of the shredded tobacco on the primary flow regulating conveying equipment is based on the instantaneous weight of the cut tobacco detected by the primary weighing sensor. Adjust the cut tobacco conveying speed on the primary flow adjustment conveying equipment for rough adjustment; the secondary flow regulating conveying equipment is provided with a secondary weighing sensor, and the instantaneous flow rate of the cut tobacco on the secondary flow regulating conveying equipment is based on the secondary weighing sensor The instantaneous weight of the detected cut tobacco is fine-tuned by adjusting the conveying speed of the cut tobacco on the secondary flow adjustment conveying equipment.

其中,所述一级流量调节输送设备中的一级电机上设有用于检测一级电机瞬时转速的一级速度传感器。Wherein, the first-level motor in the first-level flow adjustment conveying equipment is provided with a first-level speed sensor for detecting the instantaneous rotation speed of the first-level motor.

进一步地,所述二级流量调节输送设备中的二级电机上设有用于检测二级电机瞬时转速的二级速度传感器。Further, the secondary motor in the secondary flow adjustment conveying equipment is provided with a secondary speed sensor for detecting the instantaneous rotation speed of the secondary motor.

进一步地,所述二级流量调节输送设备的长度大于一级流量调节输送设备的长度。Further, the length of the secondary flow regulating conveying device is greater than the length of the primary flow regulating conveying device.

进一步地,所述一级流量调节输送设备和二级流量调节输送设备均采用电子皮带秤。Further, both the primary flow adjustment and conveying equipment and the secondary flow adjustment and conveying equipment adopt electronic belt scales.

本实用新型与现有技术相比的优点:The advantages of this utility model compared with the existing technology:

1、本技术方案采用上下分布且首尾对应的双秤台结构,通过一级流量调节输送设备和二级流量调节输送设备用送料,实现对称重区物料瞬时重量的精准控制;1. This technical solution adopts a double weighing platform structure distributed up and down and corresponding from end to end, and uses primary flow adjustment conveying equipment and secondary flow adjustment conveying equipment to feed materials to achieve precise control of the instantaneous weight of materials in the weighing area;

2、本技术方案避免了现有的计量称重秤台皮带速度大范围调节的弊端,减小流量波动,从而解决流量忽大忽小的问题,来料流量稳定,减小计量称重秤台皮带速度调节的时间;2. This technical solution avoids the shortcomings of the existing large-range adjustment of the belt speed of the weighing and weighing platform, reduces flow fluctuations, thereby solving the problem of sudden large and small flow rates, and stabilizes the incoming material flow, reducing the impact of the weighing and weighing platform. Belt speed adjustment time;

4、本技术方案结构简单,设计新颖,二级流量调节结构有效的保证了下级工序中流量的稳定性,为后续工序加工生产的精确度提供了保障。4. This technical solution has a simple structure and novel design. The two-stage flow adjustment structure effectively ensures the stability of the flow in the lower-level process and provides guarantee for the accuracy of subsequent process processing and production.

附图说明Description of the drawings

图1为本实用新型结构简图。Figure 1 is a schematic structural diagram of the utility model.

具体实施方式Detailed ways

下面将结合本实用新型实施例中的图1,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to FIG. example. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present utility model.

需要说明的是,在本文中,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下。由语句“包括一个......”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that, as used herein, the terms "include", "comprises" or any other variation thereof are intended to cover a non-exclusive inclusion, such that a process, method, article or device that includes a series of elements not only includes those elements, It also includes other elements not expressly listed or inherent in the process, method, article or equipment. Without further restrictions. An element defined by the statement "comprises a..." does not exclude the presence of additional identical elements in a process, method, article, or device that includes the stated element.

制丝生产线中基于电子皮带秤的流量调节装置,如图1所示,包括上下分布的一级流量调节输送设备1和二级流量调节输送设备2,所述一级流量调节输送设备1的尾部位于二级流量调节输送设备2首部上方,所述一级流量调节输送设备1上设有一级称重传感器1-1,且一级流量调节输送设备1上烟丝的瞬时流量根据一级称重传感器1-1检测的烟丝的瞬时重量通过调节一级流量调节输送设备1上烟丝输送速度进行粗调;所述二级流量调节输送设备2上设有二级称重传感器2-1,且二级流量调节输送设备2上烟丝的瞬时流量根据二级称重传感器2-1检测的烟丝的瞬时重量通过调节二级流量调节输送设备2上烟丝输送速度进行微调;上述结构中,采用上下分布且首尾对应的双秤台结构,通过一级流量调节输送设备和二级流量调节输送设备用送料,实现对称重区物料瞬时重量的精准控制避免了现有的计量称重秤台皮带速度大范围调节的弊端,减小流量波动,从而解决流量忽大忽小的问题,来料流量稳定,减小计量称重秤台皮带速度调节的时间;The flow regulating device based on the electronic belt scale in the silk production line, as shown in Figure 1, includes a primary flow regulating conveying equipment 1 and a secondary flow regulating conveying equipment 2 distributed up and down. The tail of the primary flow regulating conveying equipment 1 Located above the head of the secondary flow regulating conveying equipment 2, the primary flow regulating conveying equipment 1 is provided with a primary weighing sensor 1-1, and the instantaneous flow rate of cut tobacco on the primary flow regulating conveying equipment 1 is determined by the primary weighing sensor. The instantaneous weight of the cut tobacco detected in 1-1 is roughly adjusted by adjusting the cut tobacco conveying speed on the primary flow regulating conveying device 1; the secondary flow regulating conveying device 2 is provided with a secondary weighing sensor 2-1, and the secondary weighing sensor 2-1 is provided. The instantaneous flow rate of the cut tobacco on the flow regulating conveying device 2 is fine-tuned by adjusting the conveying speed of the cut tobacco on the secondary flow regulating conveying device 2 according to the instantaneous weight of the cut tobacco detected by the secondary load sensor 2-1; in the above structure, the upper and lower distribution and the head and tail are used. The corresponding double scale structure uses the primary flow adjustment conveying equipment and the secondary flow adjustment conveying equipment to achieve precise control of the instantaneous weight of materials in the weighing area and avoids the large-range adjustment of the belt speed of the existing weighing scale platform. Disadvantages: Reduce flow fluctuations, thereby solving the problem of sudden large and small flow rates, stabilizing the incoming material flow rate, and reducing the time for belt speed adjustment on the weighing scale platform;

其中,所述一级流量调节输送设备1和二级流量调节输送设备2的输送速度调节的依据有速度传感器的检测结果进行调节:所述一级流量调节输送设备1中的一级电机1-2上设有用于检测一级电机1-2瞬时转速的一级速度传感器;具体的,所述二级流量调节输送设备2中的二级电机2-2上设有用于检测二级电机2-2瞬时转速的二级速度传感器。Among them, the conveying speed adjustment of the primary flow adjustment conveying equipment 1 and the secondary flow regulating conveying equipment 2 is adjusted based on the detection results of the speed sensor: the primary motor 1 in the primary flow regulating conveying equipment 1 - 2 is provided with a primary speed sensor for detecting the instantaneous rotation speed of the primary motor 1-2; specifically, the secondary motor 2-2 in the secondary flow regulating conveying equipment 2 is provided with a primary speed sensor for detecting the instantaneous rotation speed of the secondary motor 2-2. Secondary speed sensor for 2 instantaneous rotational speeds.

其中,所述二级流量调节输送设备2的长度大于一级流量调节输送设备1的长度;具体的,所述一级流量调节输送设备1和二级流量调节输送设备2均采用电子皮带秤。Wherein, the length of the secondary flow adjustment and conveying equipment 2 is greater than the length of the primary flow adjustment and conveying equipment 1; specifically, both the primary flow adjustment and conveying equipment 1 and the secondary flow adjustment and conveying equipment 2 adopt electronic belt scales.

当物料在经过给一级流量调节输送设备1中秤台皮带下的计量托辊时,计量托辊安装在一级称重传感器1-1上,通过一级称重传感器1-1采集物料的瞬时重量,同时,通过安装在一级电机1-2上的一级速度传感器计算出一级流量调节输送设备1皮带运行的瞬时速度,通过采集到的瞬时重量和瞬时速度,计算得到物料的瞬时流量,即瞬时流量=瞬时重量×瞬时速度,根据计算出的瞬时流量,一级流量调节输送设备1通过调节一级电机1-2的瞬时转速来调节皮带瞬时速度,使物料流量达到设定流量,实现物料流量的粗调;When the material passes through the metering roller under the belt of the scale platform in the first-level flow adjustment conveying equipment 1, the metering roller is installed on the first-level weighing sensor 1-1, and the data of the material is collected through the first-level weighing sensor 1-1. The instantaneous weight, at the same time, calculates the instantaneous speed of the belt running of the first-level flow adjustment conveying equipment 1 through the first-level speed sensor installed on the first-level motor 1-2, and calculates the instantaneous weight and instantaneous speed of the material through the collected instantaneous weight and instantaneous speed. Flow, that is, instantaneous flow = instantaneous weight , to achieve rough adjustment of material flow;

一级流量调节输送设备1上调整过流量的物料再落到计量称重秤台;此时在二级流量调节输送设备2上的来料流量已被一级流量调节输送设备1控制到一个稳定流量,二级流量调节输送设备2上称重区物料的瞬时重量也就会稳定控制在一个小范围内,使二级流量调节输送设备2的皮带不需要大范围改变运行速度,只需在很小范围进行微调,避免了因皮带速度大范围上调和下调产生流量波动,从而达到对流量的精准控制,减小了流量波动。The materials whose flow has been adjusted on the primary flow regulating conveying equipment 1 then fall onto the weighing platform; at this time, the incoming material flow on the secondary flow regulating conveying equipment 2 has been controlled to a stable level by the primary flow regulating conveying equipment 1 flow, the instantaneous weight of the material in the weighing area on the secondary flow adjustment conveying equipment 2 will be stably controlled within a small range, so that the belt of the secondary flow adjustment conveying equipment 2 does not need to change the running speed in a large range, and only needs to be adjusted within a short range. Fine-tuning in a small range avoids flow fluctuations caused by large-scale upward and downward adjustments in belt speed, thereby achieving precise control of flow and reducing flow fluctuations.

本技术方案结构简单,设计新颖,二级流量调节结构有效的保证了下级工序中流量的稳定性,为后续工序加工生产的精确度提供了保障。This technical solution has a simple structure and novel design. The two-stage flow adjustment structure effectively ensures the stability of the flow in the lower-level process and provides guarantee for the accuracy of subsequent process processing and production.

对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the appended claims rather than the above description, and it is therefore intended that all claims falling within the rights All changes within the meaning and scope of the required equivalent elements are included in the present invention. Any reference signs in the claims shall not be construed as limiting the claim in question.

此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described in terms of implementations, not each implementation only contains an independent technical solution. This description of the specification is only for the sake of clarity, and those skilled in the art should take the specification as a whole. , the technical solutions in each embodiment can also be appropriately combined to form other implementations that can be understood by those skilled in the art.

Claims (5)

1. Flow regulating device based on electronic belt scale in silk production line, its characterized in that: the automatic tobacco shred coarse adjustment device comprises primary flow adjustment conveying equipment (1) and secondary flow adjustment conveying equipment (2) which are distributed up and down, wherein the tail part of the primary flow adjustment conveying equipment (1) is positioned above the head part of the secondary flow adjustment conveying equipment (2), a primary weighing sensor (1-1) is arranged on the primary flow adjustment conveying equipment (1), and the instantaneous flow of tobacco shreds on the primary flow adjustment conveying equipment (1) is coarse adjusted according to the instantaneous weight of the tobacco shreds detected by the primary weighing sensor (1-1) by adjusting the tobacco shred conveying speed on the primary flow adjustment conveying equipment (1); the secondary flow regulating and conveying equipment (2) is provided with a secondary weighing sensor (2-1), and the instantaneous flow of the tobacco shreds on the secondary flow regulating and conveying equipment (2) is finely adjusted by regulating the conveying speed of the tobacco shreds on the secondary flow regulating and conveying equipment (2) according to the instantaneous weight of the tobacco shreds detected by the secondary weighing sensor (2-1).
2. The flow regulating device based on an electronic belt scale in a wire manufacturing line according to claim 1, wherein: a primary speed sensor for detecting the instantaneous rotating speed of the primary motor (1-2) is arranged on the primary motor (1-2) in the primary flow regulating and conveying equipment (1).
3. The flow regulating device based on an electronic belt scale in a wire manufacturing line according to claim 2, wherein: the secondary speed sensor for detecting the instantaneous rotating speed of the secondary motor (2-2) is arranged on the secondary motor (2-2) in the secondary flow regulating and conveying equipment (2).
4. A flow regulating device based on an electronic belt scale in a wire manufacturing line according to claim 1 or 2 or 3, characterized in that: the length of the secondary flow regulating and conveying equipment (2) is larger than that of the primary flow regulating and conveying equipment (1).
5. The flow regulating device based on an electronic belt scale in a wire manufacturing line according to claim 4, wherein: the primary flow adjusting and conveying equipment (1) and the secondary flow adjusting and conveying equipment (2) are electronic belt scales.
CN202321758375.5U 2023-07-06 2023-07-06 Flow adjustment device based on electronic belt scale in silk production line Active CN220222449U (en)

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