CN220221191U - High-precision high-speed material filling machine - Google Patents
High-precision high-speed material filling machine Download PDFInfo
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- CN220221191U CN220221191U CN202321008580.XU CN202321008580U CN220221191U CN 220221191 U CN220221191 U CN 220221191U CN 202321008580 U CN202321008580 U CN 202321008580U CN 220221191 U CN220221191 U CN 220221191U
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- feeder
- butt joint
- blocking
- filling machine
- dry weight
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- 239000000463 material Substances 0.000 title claims abstract description 68
- 230000000903 blocking effect Effects 0.000 claims abstract description 40
- 238000005303 weighing Methods 0.000 claims abstract description 35
- 210000001503 joint Anatomy 0.000 claims abstract description 28
- 230000003139 buffering effect Effects 0.000 claims description 13
- 238000005452 bending Methods 0.000 claims description 9
- 239000007788 liquid Substances 0.000 claims description 5
- 239000006096 absorbing agent Substances 0.000 claims description 3
- 230000035939 shock Effects 0.000 claims description 3
- 241000282326 Felis catus Species 0.000 claims description 2
- 239000004744 fabric Substances 0.000 claims 1
- 238000007599 discharging Methods 0.000 abstract description 3
- 238000009434 installation Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 3
- 238000004806 packaging method and process Methods 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 230000009193 crawling Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Abstract
The utility model discloses a high-precision high-speed material filling machine, which comprises a vibration feeding mechanism, wherein a total hopper is arranged at the upper end of the vibration feeding mechanism in a butt joint manner, a net weight type weighing device is arranged at the side end of the vibration feeding mechanism in a butt joint manner, a buffer bin is arranged at the lower end of the net weight type weighing device in a butt joint manner, a butterfly valve for controlling opening and closing is arranged between the net weight type weighing device and the buffer bin in a butt joint manner, a diameter blanking pipe is arranged at the side end of the buffer bin in a butt joint manner, the vibration feeding mechanism comprises a vibrator, a supporting seat, a feeder, a controller and a material blocking component, the upper end of the feeder is provided with a material inlet which is in butt joint with the total hopper, a blanking port which is arranged at the lower part of the tail end of the feeder is provided with the controller, and the material blocking component which can control the opening and the closing of the feeder is also arranged on the feeder. Through the mode, the automatic feeding device disclosed by the utility model is used for vibrating feeding and uniformly discharging, can automatically control the filling speed according to the requirement, and timely stops feeding, so that the filling precision is high.
Description
Technical Field
The utility model relates to the technical field of filling, in particular to a high-precision high-speed material filling machine.
Background
In the filling industry, the filling precision of equipment is extremely high, the accurate ration of a good product filling not only involves the height of cost, but also influences the reputation of filling equipment in consumer's mind simultaneously, however, the current filling device of mostly filling precision is low, the uniformity is low, former compounding equipment is through electronic scale and proportional valve or flowmeter to measure various trace auxiliary material in the raw materials, because the measurement precision of electronic scale often can be influenced by external environment, such as external vibration, ambient temperature, humidity, etc. often cause electronic scale measurement precision unstable in the production process, in order to guarantee the speed of filling, two hoppers are often adopted in market to fill, one is quick hopper, the material more than 95 percent of filling, stop after the completion of filling, have another slow hopper to fill surplus material, control the filling volume by slow hopper department electronic scale, adopt two quick hoppers with high costs and occupation space.
In addition, filling equipment is used for filling different materials, and when other materials are filled, the equipment is cleaned, so that the problem of being more rough is solved, and the cleaning of two hoppers is particularly realized.
Based on the defects and shortcomings, the prior art needs to be improved, and a high-precision high-speed material filling machine is designed.
Disclosure of Invention
The utility model mainly solves the technical problem of providing a high-precision high-speed material filling machine, which is characterized by vibrating feeding and uniformly discharging, being capable of automatically controlling the filling speed according to requirements, blocking the feeding in time and having high filling precision.
In order to solve the technical problems, the utility model adopts a technical scheme that: the utility model provides a high-accuracy high-speed material liquid filling machine, this kind of high-accuracy high-speed material liquid filling machine includes total hopper, vibrations feed mechanism, net weight formula weighing device, butterfly valve, buffering feed bin and diameter unloading pipe, vibrations feed mechanism upper end feed inlet butt joint is provided with total hopper, vibrations feed mechanism side discharge gate butt joint is provided with net weight formula weighing device, net weight formula weighing device lower extreme ejection of compact butt joint has the buffering feed bin, install the butterfly valve of control opening and shutting between net weight formula weighing device and the buffering feed bin, buffering feed bin discharge gate butt joint is provided with diameter unloading pipe, vibrations feed mechanism includes vibrator, supporting seat, feeder, controller and material blocking component, install the supporting seat on the vibrator, the feeder has been placed on the supporting seat, the feeder upper end seted up with the blanking mouth of total hopper butt joint, the terminal lower part of feeder has been seted up with the blanking mouth that net weight formula weighing device butt joint set up, and the vibrator side end is provided with the controller, and the controller controls feeding speed through controlling frequency, the vibrator bottom is installed and can height-adjusting's butterfly valve, the vibration feed bin ejection of compact mouth is installed and can adjust its shock absorber that can still install on the slope and block material.
Preferably, the blocking assembly comprises a blocking cylinder arranged above the feeder and a blocking plate driven to move by the blocking cylinder, and the blocking plate can be inserted into the feeder to block feeding.
Preferably, the material blocking component is arranged on the adjusting frame component, the adjusting frame component comprises mounting frames, switching folded plates and fixing plates, the switching folded plates are arranged on the two mounting frames, a waist-shaped hole capable of adjusting the mounting height is formed in a bending edge of each switching folded plate, the fixing plates are arranged on the other bending edge of each switching folded plate, fixing holes and arc-shaped holes capable of adjusting the mounting angle are formed in the other bending edge of each switching folded plate, and the blocking cylinder is arranged on the fixing plates.
Preferably, the total hopper is obliquely arranged.
Preferably, the dry weight scale comprises a plurality of sensors for weighing and a dry weight housing mounted on the sensors.
Preferably, the high-precision high-speed material filling machine further comprises a roller conveying line and a final assembly platform, wherein the roller conveying line used for placing and conveying packaging bags is arranged below the diameter blanking pipe in a butt joint mode, the final assembly platform is further built around the vibration feeding mechanism, a filter screen opposite to the final hopper is mounted at the top of the final assembly platform, a crawling ladder is mounted at the side end of the final assembly platform, and guardrails are further mounted around the top of the final assembly platform.
Compared with the prior art, the utility model has the beneficial effects that:
the main hopper is obliquely arranged, so that the material is prevented from directly falling on the vibration feeding mechanism to influence vibration feeding, the material falls on the feeder along the oblique side wall of the main hopper, one half of the material is stressed on the side wall of the main hopper, and the material is uniformly discharged;
vibration feeding of the vibration feeding mechanism can rapidly discharge materials, meanwhile, the materials are prevented from being stuck to the inner wall of the machine, and cleaning is reduced;
the controller controls the feeding speed by controlling the vibration frequency, and the vibration feeding mechanism firstly rapidly vibrates for feeding and then slowly feeds, so that the net weight type weighing device accurately weighs and timely stops feeding;
the vibration feeding mechanism is provided with a blocking component, and when weighing meets the requirement, the blocking cylinder drives the blocking plate to extend out of the blocking feeder to block continuous feeding, so that the filling precision is ensured, and resource waste caused by continuous feeding of the feeder is avoided;
the vibration damper with the adjustable height is arranged at the bottom of the vibrator, the inclination angle of the feeder is adjustable, the inclination angle is related to the sliding speed, the angle of the material blocking component is adjusted through the adjusting frame component according to requirements, the installation height and the angle are adjustable, and the self-adaptive adjustment can be performed according to the inclination angle of the feeder.
Drawings
Fig. 1 is a schematic structural diagram of a high-precision high-speed material filling machine.
Fig. 2 is a schematic diagram of the internal structure of a high-precision high-speed material filling machine.
Fig. 3 is a schematic view of a part of a high-precision high-speed material filling machine.
Fig. 4 is a schematic structural diagram of a vibration feeding mechanism of a high-precision high-speed material filling machine.
Wherein 1, mount, 2, total hopper, 3, vibrations feed mechanism, 31, vibrator, 32, the supporting seat, 33, feeder, 331, the pan feeding mouth, 332, the blanking mouth, 34, the controller, 35, hinder material subassembly, 351, block the cylinder, 352, the barrier plate, 36, the alignment jig subassembly, 361, the mounting bracket, 362, switching folded plate, 3621, waist type hole, 3622, arc hole, 363, the fixed plate, 4, the dry weight formula weighing machine, 41, sensor, 42, the dry weight shell, 5, butterfly valve, 6, buffering feed bin, 7, diameter unloading pipe, 8, roller transfer chain, 9, final assembly platform, 91, filter screen, 92, cat ladder, 93, guardrail.
Detailed Description
The preferred embodiments of the present utility model will be described in detail below with reference to the accompanying drawings so that the advantages and features of the present utility model can be more easily understood by those skilled in the art, thereby making clear and defining the scope of the present utility model.
Referring to fig. 1 to 4, an embodiment of the present utility model includes:
the utility model provides a high-accuracy high-speed material liquid filling machine, this kind of high-accuracy high-speed material liquid filling machine includes mount 1, total hopper 2, vibrations feed mechanism 3, dry weight formula weighing machine 4, butterfly valve 5, buffering feed bin 6, diameter unloading pipe 7, cylinder transfer chain 8 and final assembly platform 9, vibrations feed mechanism 3 are installed at mount 1 top, and the butt joint of vibrations feed mechanism 3 upper end feed inlet is provided with total hopper 2, and the butt joint of vibrations feed mechanism 3 side discharge gate is provided with dry weight formula weighing machine 4, and dry weight formula weighing machine 4 includes a plurality of sensors 41 that are used for weighing and installs the dry weight shell 42 on the sensor, and dry weight formula weighing machine 4 lower extreme ejection of compact butt joint has buffering feed bin 6, installs butterfly valve 5 that control was opened and shut between dry weight formula weighing machine 4 and the buffering feed bin 6, and is provided with diameter unloading pipe 7 in the butt joint of diameter unloading pipe 7 during the filling material, diameter unloading pipe 7 butt joint is provided with the cylinder transfer chain 8 that is used for placing and carrying, and the relative ladder stand 9 of 3 side discharge gate butt joint of mount 3 side, and install the total ladder stand side 9, and install the relative ladder top 9 around the total ladder stand platform is installed to 92, and the total ladder top 93 can be installed to the total ladder top 9 through the side of the support platform is installed to the filter platform 92.
The vibration feeding mechanism 3 comprises a vibrator 31, a supporting seat 32, a feeder 33, a controller 34 and a material blocking component 35, wherein the supporting seat 32 is arranged on the vibrator 31, the feeder 33 is arranged on the supporting seat 32, a material inlet 331 which is in butt joint with the total hopper 2 is formed in the upper end of the feeder 33, a blanking port 332 which is in butt joint with the dry weight type weighing device 4 is formed in the lower end of the tail end of the feeder 33, the controller 34 controls the feeding speed by controlling the vibration frequency, so that the accuracy is controlled, the controller 34 controls the vibration frequency fast for filling materials of 95 weight percent, the follow-up controller 34 is fast in rate adjustment, slow in material loading, so that the dry weight type weighing device 4 is accurately weighed, a shock absorber capable of adjusting the height is arranged at the bottom of the vibrator 31, the inclination angle of the feeder 33 is adjustable, the inclination angle is related to the sliding material speed, the material blocking component 35 which can be controlled to open and close is further arranged on the feeder 33, when the dry weight type weighing device 4 is weighed, the material blocking component 35 is controlled to prevent the material from being continuously filled when the dry weight type weighing device 4 meets the requirement for controlling the vibration frequency, the material blocking component 33 is prevented from being continuously filled, and the material feeding accuracy is avoided from being continuously wasted.
The blocking assembly 35 includes a blocking cylinder 351 disposed above the feeder 33 and a blocking plate 352 driven to move by the blocking cylinder 351, the blocking plate 352 being capable of being inserted into the feeder 33 to block feeding.
The material blocking component 35 is installed on the adjusting frame component 36, the adjusting frame component 36 comprises an installation frame 361, transfer folded plates 362 and fixing plates 363, the installation frame 361 is fixed on a support of the assembly platform 9, the transfer folded plates 362 are installed on the two installation frames 361, a bending edge of each transfer folded plate 362 is provided with a waist-shaped hole 3621 capable of adjusting installation height, the fixing plates 363 are installed on the other bending edge of each transfer folded plate 362, the fixing holes and the arc-shaped holes 3622 capable of adjusting installation angles are formed in the other bending edge of each transfer folded plate 362, the blocking air cylinders 351 are installed on the fixing plates 363, and the installation heights and the angles of the blocking air cylinders 351 are adjustable and can be adjusted according to the inclination angle of the feeder 33 in a self-adaptive mode.
The total hopper 2 slant sets up for the direction pan feeding, and half atress of material is in total hopper 2 lateral wall, if perpendicular setting, and the material directly falls on vibrations feed mechanism 3, influences vibrations material loading, and the material falls to feeder 33 along total hopper 2 slant lateral wall, and the ejection of compact is even, and the slant setting can be in space abdicating in addition, increases blanking time when not increasing the hopper height.
When the high-precision high-speed material filling machine works, materials to be filled are input into a total hopper 2 through a filter screen 91 of the total filling platform 9, the materials sequentially and uniformly fall into a feeder 33 of a vibration feeding mechanism 3 along the inclined side wall of the total hopper 2, a vibrator 31 drives the feeder 33 to vibrate, the materials fall into a net weight type weighing machine 4 from a blanking port 332 along the direction of the feeder 33, a sensor 41 is used for weighing the materials in a net weight shell 42 in real time, at the moment, a butterfly valve 5 is in a closed state, at the beginning, when the materials with the weight of 95 percent are filled, a controller 34 is used for controlling the vibration frequency to be fast, the feeding speed is fast, the following controller 34 is used for adjusting the rate, the feeding speed is slow, so that the net weight type weighing machine 4 is used for accurately weighing the materials, when the net weight type weighing machine 4 is used for weighing the set weight, a blocking cylinder 351 of a blocking component 35 drives a blocking plate 352 to stretch out to block the feeding, at the moment, the butterfly valve 5 is opened, the materials sequentially fall into a packaging bag along a buffering bin 6 and a diameter blanking pipe 7, and the filled packaging bag is output along a roller conveying line 8.
The high-precision high-speed material filling machine disclosed by the utility model is capable of vibrating, feeding and uniformly discharging, controlling the filling speed according to requirements, blocking the feeding in time and realizing high filling precision.
The foregoing description is only illustrative of the present utility model and is not intended to limit the scope of the utility model, and all equivalent structures or equivalent processes or direct or indirect application in other related technical fields are included in the scope of the present utility model.
Claims (6)
1. The utility model provides a high-accuracy high-speed material liquid filling machine which characterized in that: including total hopper, vibrations feed mechanism, dry weight formula weighing ware, butterfly valve, buffering feed bin and diameter unloading pipe, vibrations feed mechanism upper end feed inlet butt joint is provided with total hopper, and vibrations feed mechanism side discharge gate butt joint is provided with the dry weight formula weighing ware, and dry weight formula weighing ware lower extreme ejection of compact butt joint has the buffering feed bin, installs the butterfly valve of controlling to open and shut between dry weight formula weighing ware and the buffering feed bin, and the butt joint of buffering feed bin discharge gate is provided with diameter unloading pipe, vibrations feed mechanism includes vibrator, supporting seat, feeder, controller and hinders the material subassembly, install the supporting seat on the vibrator, placed the feeder on the supporting seat, the feed inlet with total hopper butt joint has been seted up to the feeder upper end, the blanking mouth with the butt joint of dry weight formula weighing ware has been seted up to the terminal lower part of feeder, and the vibrator side is provided with the controller, and the controller controls feeding rate through controlling vibration frequency, the bumper shock absorber that can height-adjusting is installed to the vibrator bottom, inclination is adjustable, still install the material blocking subassembly that can control its to open and shut on the feeder.
2. The high-precision high-speed material filling machine according to claim 1, wherein: the blocking component comprises a blocking air cylinder arranged above the feeder and a blocking plate driven to move by the blocking air cylinder, and the blocking plate can be inserted into the feeder to block feeding.
3. The high-precision high-speed material filling machine according to claim 1, wherein: the material blocking assembly is arranged on the adjusting frame assembly, the adjusting frame assembly comprises a mounting frame, switching folded plates and fixing plates, the switching folded plates are arranged on the two mounting frames, a waist-shaped hole capable of adjusting the mounting height is formed in a bending edge of each switching folded plate, the fixing plates are arranged on the other bending edge of each switching folded plate, fixing holes and arc-shaped holes capable of adjusting the mounting angle are formed in the other bending edge of each switching folded plate, and the blocking cylinder is arranged on the fixing plates.
4. The high-precision high-speed material filling machine according to claim 1, wherein: the total hopper is obliquely arranged.
5. The high-precision high-speed material filling machine according to claim 1, wherein: the dry weight type weighing device comprises a plurality of sensors for weighing and a dry weight shell arranged on the sensors.
6. The high-precision high-speed material filling machine according to claim 1, wherein: still include cylinder transfer chain and assembly platform, diameter unloading pipe below butt joint is provided with the cylinder transfer chain that is used for placing and carry the wrapping bag, and vibration feed mechanism still builds assembly platform all around, and filter screen cloth relative with the total hopper is installed at assembly platform top, and the cat ladder is installed to assembly platform side, still installs the guardrail all around at assembly platform top.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321008580.XU CN220221191U (en) | 2023-04-28 | 2023-04-28 | High-precision high-speed material filling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321008580.XU CN220221191U (en) | 2023-04-28 | 2023-04-28 | High-precision high-speed material filling machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220221191U true CN220221191U (en) | 2023-12-22 |
Family
ID=89181337
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321008580.XU Active CN220221191U (en) | 2023-04-28 | 2023-04-28 | High-precision high-speed material filling machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220221191U (en) |
-
2023
- 2023-04-28 CN CN202321008580.XU patent/CN220221191U/en active Active
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