CN220220051U - Hot plate type laminating machine and used heating plate side extraction device - Google Patents

Hot plate type laminating machine and used heating plate side extraction device Download PDF

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Publication number
CN220220051U
CN220220051U CN202322141929.3U CN202322141929U CN220220051U CN 220220051 U CN220220051 U CN 220220051U CN 202322141929 U CN202322141929 U CN 202322141929U CN 220220051 U CN220220051 U CN 220220051U
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China
Prior art keywords
laminating
slope
leveling
screw
heating
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CN202322141929.3U
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Chinese (zh)
Inventor
齐文远
张亮
李树珍
任晓光
沈江涛
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Hebei Normal University of Science and Technology
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Hebei Normal University of Science and Technology
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Abstract

The utility model provides a novel-structure hot-sheet laminating machine and a heating sheet side extraction device used for the same, aiming at the defect that a battery assembly is heated by adopting a heating sheet and the heating sheet cannot be replaced because the distance between adjacent laminating work tables is small in the prior art multi-layer laminating machine.

Description

Hot plate type laminating machine and used heating plate side extraction device
Technical Field
The utility model belongs to the technical field of photovoltaic laminating machines, and particularly relates to a hot sheet laminating machine and a dismounting and fixing device for a heating sheet.
Background
In the prior art, a heating element of a photovoltaic module of the hot-sheet type laminating machine is an electric heating sheet (heating sheet for short), and the hot-sheet type laminating machine has the characteristics of good heating uniformity, environmental protection and easiness in temperature control, and gradually becomes a main stream type of a single-layer laminating machine. The main structure of this individual layer laminator is, the heating plate is fixed to be set up in the below of laminating workstation, thereby heat laminating workstation through the heating plate and realize the photovoltaic module heating, at present, the heating plate is through connecting the mounting such as bolt fixed connection on laminating workstation, all set up the connecting hole on laminating workstation and heating plate, the bolt passes connecting hole and connects laminating workstation and heating plate, the bolt sets up perpendicularly with laminating workstation, when changing the heating plate, the operation workman need enter into laminating workstation below in the laminator support body and operate, after changing the new heating plate with the bolt one by one, install the bolt of tearing down again one by one, fix the below at laminating workstation with the heating plate. When the hot-sheet type laminating machine is used for the multi-layer laminating machine, the structure of the multi-layer laminating machine comprises more than two laminating machines, the laminating machines are arranged up and down oppositely, each laminating machine comprises a laminating workbench, the laminating workbench of each laminating machine is not only the laminating workbench of the upper laminating machine, but also the upper cover of the lower laminating machine, the distance between the laminating workbench of the two laminating machines is small and is generally only 100mm due to space limitation, an operator cannot enter the space between the two laminating workbench, if a heating sheet is adopted as a heating device of a photovoltaic module, the operator cannot enter the lower part of the laminating workbench to operate when the heating sheet is replaced, and therefore, the use of the electric heating sheet in the multi-layer laminating machine is limited and has been hindered.
Disclosure of Invention
The utility model aims to provide a novel-structure hot-plate type laminating machine and a used hot-plate side extraction device, aiming at the defect that a battery component is heated by a heating plate and the heating plate cannot be replaced because the distance between adjacent laminating work tables of the prior art multi-layer laminating machine is small.
The technical aim of the utility model is realized by the following technical scheme:
the utility model provides a hot plate type laminator heating piece side extraction device, the flatbed that comprises automobile body and wheel is constituteed, flatbed lifting device and vertical tight device, the flatbed has automobile body and wheel, the top of flatbed constitutes the supporting plane of supporting the heating piece, be used for supporting the heating piece, the flatbed lifting device includes the slope, the slope is located the front side of flatbed automobile body, the wheel can make automobile body lifting or decline along the slope, vertical tight device includes the tight screw that pushes up, the tight support body that pushes up, the tight screw that pushes up is connected with the tight support body screw thread, the axis of tight screw that pushes up is parallel with the supporting plane, the lead screw that pushes up is faced towards the flatbed automobile body and is faced with the slope, the height of tight screw that highly suits with the automobile body, at least when the flatbed automobile body is located the high position of slope, the tight support body is fixed to be located the rear side of automobile body, the vertical projection of flatbed automobile body is located between slope and the tight support body, when the heating piece needs to be fixed, the flatbed automobile body is followed by its wheel climbing to the high position of slope, by tight screw that pushes up, when the heating piece is loosened tight screw and is followed by falling down to the heating piece and falls down to the low position;
the leveling device comprises leveling screws and a leveling frame body, the axis of each leveling screw is perpendicular to the supporting plane, each adjusting screw is in threaded connection with the corresponding leveling frame body, each leveling screw is located below the corresponding flat car body, the flat car body is supported through each leveling screw, the leveling device is located on one side opposite to the corresponding slope, and when the corresponding flat car body is located at a high position of the corresponding slope, the height of the other side of the corresponding flat car body is adjusted through each leveling screw, so that the supporting plane of the corresponding flat car body is horizontal;
the wheels are bearings, and the bearings are rotationally connected with the flat car body through bearing seats;
the bearing is a deep ball groove bearing.
The hot plate type laminating machine comprises a laminating workbench and a heating plate, wherein the heating plate is positioned below the laminating workbench, the heating plate is fixedly arranged below the laminating workbench through a heating plate side extraction device and is in contact connection with the laminating workbench surface, one of the heating plate side extraction devices is adopted, when a flat car body is positioned at a high position, the heating plate is in contact connection with the lower surface of the laminating workbench, and when the car body is positioned at a low position, the heating plate is separated from the laminating workbench;
an insulation layer is arranged below the heating plate, and fixing structures are arranged on the insulation layer and the heating plate;
the laminating machine is a single layer, and the jacking frame body, the leveling frame body and the slope are respectively fixedly arranged on the ground or fixedly connected with the frame;
the laminating machine is characterized in that the laminating machine comprises at least two layers, a laminating workbench of a laminating host machine positioned on the upper layer and an upper box structure of the laminating host machine positioned on the lower layer form an intermediate layer, an accommodating space for accommodating the heating sheet side extraction device is arranged between the laminating workbench and the upper box structure, and a jacking frame body, a leveling frame body and a slope are respectively fixedly arranged on the top of the upper box structure or fixedly connected with the frame.
The utility model has the following beneficial effects:
the side extraction device for the heating sheet of the hot sheet type laminating machine has the advantages that the flat car body can be lifted or lowered along the slope, so that the heating sheet above the flat car body is lifted, the heating sheet can reach the height contacted with the laminating worktable, the height is fixed through the locking device, or the car body falls back along the slope to lower the height of the car body, so that the heating sheet and the car body fall together to be separated from the lower part of the laminating worktable, the mounting and dismounting of the heating sheet are realized, in the process, the car body can be pushed to rise or fall along the slope to complete the mounting and dismounting of the heating sheet, personnel do not need to enter the lower part of the laminating worktable, the occupation of space is reduced, the multi-layer laminating machine can use the heating sheet as the heating device, and the side extraction device for the heating sheet and the laminating worktable do not need to be fixedly connected together, so that the dismounting is convenient.
When the flat car body is positioned at a high position, the heating sheet is in contact connection with the lower surface of the laminating workbench, and when the flat car body is positioned at a low position, the heating sheet is separated from the laminating workbench, the surface contact between the heating sheet and the laminating workbench can be realized without installing the heating sheet, the connecting structure for connecting the heating sheet is not arranged on the laminating workbench, and the connecting structure for fixedly connecting the heating sheet with the laminating workbench is not arranged on the heating sheet, so that the space for the operation of a person is not required, the assembly and the disassembly of the heating sheet can be realized by enabling the flat car body to move up and down along a slope, the structure of the traditional laminating machine is broken, and the heating sheet is used for realizing the multilayer laminating machine.
Drawings
FIG. 1 is a schematic structural view of an embodiment of an intermediate layer formed by a lamination workbench of an upper lamination host and an upper case of a lower lamination host of a multi-layer laminator of the utility model;
FIG. 2 is a left side view schematic of FIG. 1;
FIG. 3 is a schematic structural diagram of an embodiment of a multi-layer laminator containing the intermediate layer shown in FIG. 1, only the intermediate layer being shown;
description of the reference numerals
101. A lamination station; 102. a heating sheet; 103. a heat preservation layer; 104. a frame; 105. an upper box structure; 107. A receiving compartment; 108. an intermediate layer; 201. a heating plate side extraction device; 2011. a vehicle body; 2012. a wheel; 2013. a ramp; 2014. a limiting piece; 2015. leveling screws; 2016. Leveling the frame body; 202. a longitudinal jacking device; 2021. tightly pushing the screw; 2022. tightly pushing the frame body;
Detailed Description
The utility model is described in further detail below with reference to the drawings and the specific examples. Wherein like parts are designated by like reference numerals. This specific example is merely illustrative of the utility model and is not intended to be limiting.
The utility model provides a heating sheet side extraction device and a laminating machine with a novel structure, which reduces the occupied space when the heating sheet is disassembled and assembled, so that the heating sheet can be applied to a multilayer laminating machine.
The laminator of the utility model includes a lamination host including an upper case structure 105 having lamination features, a lamination station 101, a heating sheet 102, the heating sheet 102 being located below the lamination station, the lamination station being located below the upper case structure. A heating sheet side extraction device 201 is provided below the lamination table, and the heating sheet is removed from below the lamination table by fixedly connecting the heating sheet to the lamination table by the heating sheet side extraction device with a holding surface in contact or by detaching the heating sheet from the lower surface of the lamination table.
1-3, the heating sheet side extraction device 201 comprises a flat car composed of a car body 2011 and wheels 2012, a flat car lifting device and a longitudinal jacking device, wherein the flat car body is transversely arranged along a laminator frame, the top of the flat car body forms a supporting plane for supporting the heating sheet, the flat car lifting device is arranged on one side of the lamination frame body, the longitudinal jacking device is arranged on the other side of the laminator frame and is respectively positioned on the left side and the right side of the flat car body, the flat car lifting device comprises a slope 2013, the slope is inclined upwards from the flat car to the lower surface of the lamination workbench, the length and the height of the slope are required to meet the requirement that the heating sheet can be attached to the lower surface of the lamination workbench when the flat car climbs along a slope, the longitudinal jacking device 202 comprises jacking screws 2021 and jacking rack 2022, the axes of the jacking screws are parallel to the supporting plane, opposite to the slope, the flat car is prevented from sliding off the slope, the flat car is fixedly arranged on the outer side of the laminator frame, and the flat car body is correspondingly aligned with the front surface of the flat car body after the flat car is adjusted to be higher than the flat car body, and the flat car is also required to be tightly attached to the lower surface of the flat car. The leveling device comprises leveling screws 2015, leveling frame bodies 2016, the axes of the leveling screws are perpendicular to the supporting plane, the adjusting screws are in threaded connection with the leveling frame bodies, the leveling screws are located below the flatbed car body, and the flatbed car body is supported through the leveling screws. When the heating plate is installed, the jacking screw and the leveling screw are adjusted to enable the flat car to be located at the lower position of a slope, the heating plate is inserted between the laminating workbench and the top of the flat car body, the heating plate is located at the top of the flat car body, the flat car is pushed in the direction of the slope to enable front wheels of the flat car to walk on the slope to enable the flat car body to ascend until the flat car is not pushed to prove that the heating plate is attached to the lower surface of the laminating workbench, the car body is kept parallel to the lower surface of the laminating workbench, the leveling screw is adjusted to enable the flat car body to be propped against the flat car body to enable the other end of the flat car body to be attached to the lower surface of the laminating workbench, the jacking screw is adjusted to enable the flat car body to be longitudinally propped against and located, the flat car body is prevented from sliding down along the slope, the heating plate is fixedly arranged below the laminating workbench, when the heating plate is detached, the jacking screw and the leveling screw are loosened to enable the flat car body to fall back from the slope, the heating plate is enabled to be separated from the lower surface of the laminating workbench, the heating plate is enabled to fall along with the falling back of the flat car body, and the heating plate is pulled out from the lower surface of the laminating workbench and the upper box structure. By adopting the device for dismounting the heating plate, the heating plate can be tightly attached to or detached from the laminating workbench only by adjusting the tightening screw and the leveling screw and enabling the flat car to ascend or descend according to actual conditions, and the dismounting is very convenient. Preferably, the screw is tightly screwed by a butterfly screw, so that the quick screwing and unscrewing operation can be realized, and the operation is convenient and quick. Preferably, the limiting piece 2014 is arranged, the limiting piece 2014 and the slope 2013 are integrated, the stability of the slope is improved, and the limiting piece 2014 and the slope are fixedly arranged. The wheels can adopt bearings which are rotationally connected with the lower part of the flat car body through bearing seats. Preferably, the deep groove ball bearing is adopted, so that friction between the deep groove ball bearing and a plane and a slope of the pushing of the flat car can be reduced, and the operation is more labor-saving.
The lamination host machine of the utility model can be single-layer or multi-layer, and when the lamination host machine is single-layer, the jacking frame body of the jacking device, the leveling frame body of the leveling device and the slope structure are all fixed on the ground or fixedly connected with the frame 104 of the laminating machine.
When the lamination host is a plurality of layers, the lamination workbench of the upper lamination host and the upper box structure of the lower lamination host form an intermediate layer, and a containing space 107 for arranging the side extraction device of the heating sheet is arranged between the two layers, that is, a certain distance is arranged between the lower part of the lamination workbench of the upper lamination host and the upper box structure of the lower lamination host, and the upper box structure 105 and the lamination workbench 101 are respectively supported by the frame 104. The heating plate is positioned below the laminating workbench, and the jacking frame body of the jacking device, the leveling frame body of the leveling device and the slope structure are respectively and fixedly arranged above the top of the upper box body. The flat car is pushed to slide on the slope, so that the flat car supporting plane is far away from or near the lower surface of the laminating workbench, the flat car roof electric heating sheet is firmly attached to the workbench of the laminating machine, the flat car is fixed and tightly jacked through the leveling device and the longitudinal jacking device, the electric heating sheet can be quickly replaced by loosening jacking screws and leveling screws, a large number of parts are prevented from being replaced and detached, the occupied space is small, and the distance between the laminating workbench and the upper box structure is greatly reduced relative to the space required by personnel to enter and exit.
The upper box structure is connected with the frame and supported by the frame, the upper box structure is provided with an upper cover and/or a pressing component, in each middle layer, the upper box structure and a laminating workbench positioned above the upper box structure form a whole, when the laminating machine is closed, the upper box structure and the laminating workbench positioned below the upper box structure form a sealed cavity, and the pressing component is used for laminating the photovoltaic module in the sealed cavity. In the embodiment of the utility model, the upper box structure can adopt a structure, for example, the upper box structure comprises a laminated board, a pressing frame is arranged below the laminated board, when the upper box structure and the laminating workbench are closed, a sealed space is formed by the laminated board, the pressing frame and the laminating workbench, and the prior art of the laminating machine adopting the upper box structure is called a plate-pressing type laminating machine. The upper box structure can also comprise an upper cover, a silica gel plate is arranged below the upper cover, the silica gel plate is fixedly arranged below the upper cover through calipers, a sealed cavity is formed below the upper cover, when the upper cover and the laminating workbench are closed, the upper cover and the laminating workbench form a sealed cavity, the sealed cavity is divided into an upper cavity and a lower cavity by the silica gel plate, and the laminating machine with the structure is known as a rubber plate type laminating machine in the prior art.
Preferably, the heat-insulating layer is laid under the heating plate, when the heat-insulating layer is laid under the heating plate, the heat-insulating layer and the heating plate are drawn out together when the heat-insulating layer is disassembled according to the order of the heating plate under the upper heat-insulating layer, namely, the heat-insulating layer is opposite to the vehicle body, and the heat-insulating layer and the heating plate are fixedly connected together and then are installed.

Claims (8)

1. The utility model provides a hot plate type laminator heating piece side extraction device, a serial communication port, include the flatbed that comprises automobile body and wheel, flatbed lifting device and vertical tight device of top, the flatbed has automobile body and wheel, the top of flatbed constitutes the supporting plane of supporting the heating piece, be used for supporting the heating piece, flatbed lifting device includes the slope, the slope is located the front side of flatbed automobile body, the wheel can make automobile body lifting or decline along the slope from top to bottom, vertical tight device includes the tight screw of top, tight support body, tight screw and tight support body threaded connection of top, the axis of tight screw of top is parallel with the supporting plane, tight screw of top is faced the flatbed automobile body towards the slope, the high adaptation of height and automobile body, tight screw of top can top tightly the automobile body when the flatbed automobile body is located the high position of slope at least, the vertical projection of flatbed automobile body is located between slope and the tight support body, when needs fixed heating piece, the flatbed automobile body climbs to the high position of slope through its wheel, tight screw of top, the automobile body is tightly supported by the screw of top, the screw of top is followed closely falls to the low position when the heating piece is fallen to the low position when the heating piece is loosened.
2. The hot plate laminator hot plate side extraction apparatus of claim 1, wherein: the leveling device comprises leveling screws and a leveling frame body, the axis of each leveling screw is perpendicular to the supporting plane, each adjusting screw is in threaded connection with the corresponding leveling frame body, each leveling screw is located below the corresponding flat car body, the flat car body is supported through each leveling screw, the leveling device is located on one side opposite to the corresponding slope, and when the corresponding flat car body is located at a high position of the corresponding slope, the height of the other side of the corresponding flat car body is adjusted through each leveling screw, so that the supporting plane of the corresponding flat car body is horizontal.
3. The hot plate laminator hot plate side extraction apparatus of claim 1, wherein: the wheels are bearings, and the bearings are rotationally connected with the flat car body through bearing seats.
4. A hot plate laminator heating plate side extraction apparatus according to claim 3, wherein the bearings are deep ball groove bearings.
5. A hot plate laminator, includes lamination workstation and heating plate, and the heating plate is located lamination workstation's below, its characterized in that: the heating plate is fixedly arranged below the laminating workbench and is in contact connection with the laminating workbench surface through the heating plate side extraction device, the heating plate side extraction device is adopted according to any one of claims 1-4, when the flatbed car body is in a high position, the heating plate is in contact connection with the lower surface of the laminating workbench, and when the car body is in a low position, the heating plate is separated from the laminating workbench.
6. The hot plate laminator of claim 5, wherein: an insulation layer is arranged below the heating plate, and fixing structures are arranged on the insulation layer and the heating plate.
7. The hot plate laminator of claim 5, wherein: the laminating machine is a single-layer, and the jacking frame body, the leveling frame body and the slope are respectively fixedly arranged on the ground or fixedly connected with the frame.
8. The hot plate laminator of claim 5, wherein: the laminating machine is characterized in that the laminating machine comprises at least two layers, a laminating workbench of a laminating host machine positioned on the upper layer and an upper box structure of the laminating host machine positioned on the lower layer form an intermediate layer, an accommodating space for accommodating the heating sheet side extraction device is arranged between the laminating workbench and the upper box structure, and a jacking frame body, a leveling frame body and a slope are respectively fixedly arranged on the top of the upper box structure or fixedly connected with the frame.
CN202322141929.3U 2023-08-10 2023-08-10 Hot plate type laminating machine and used heating plate side extraction device Active CN220220051U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202322141929.3U CN220220051U (en) 2023-08-10 2023-08-10 Hot plate type laminating machine and used heating plate side extraction device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202322141929.3U CN220220051U (en) 2023-08-10 2023-08-10 Hot plate type laminating machine and used heating plate side extraction device

Publications (1)

Publication Number Publication Date
CN220220051U true CN220220051U (en) 2023-12-22

Family

ID=89186089

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202322141929.3U Active CN220220051U (en) 2023-08-10 2023-08-10 Hot plate type laminating machine and used heating plate side extraction device

Country Status (1)

Country Link
CN (1) CN220220051U (en)

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