CN220218980U - Full-automatic device for glazing and sand-coating of antifouling ceramic suspension insulator - Google Patents
Full-automatic device for glazing and sand-coating of antifouling ceramic suspension insulator Download PDFInfo
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- CN220218980U CN220218980U CN202321915747.0U CN202321915747U CN220218980U CN 220218980 U CN220218980 U CN 220218980U CN 202321915747 U CN202321915747 U CN 202321915747U CN 220218980 U CN220218980 U CN 220218980U
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- glaze
- glazing
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- automatic device
- storage tank
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- 239000012212 insulator Substances 0.000 title claims abstract description 23
- 230000003373 anti-fouling effect Effects 0.000 title claims abstract description 17
- 239000000919 ceramic Substances 0.000 title claims abstract description 17
- 239000000725 suspension Substances 0.000 title claims abstract description 15
- 239000011248 coating agent Substances 0.000 title abstract description 7
- 238000000576 coating method Methods 0.000 title abstract description 7
- 238000004140 cleaning Methods 0.000 claims abstract description 15
- 238000003756 stirring Methods 0.000 claims abstract description 13
- 230000005540 biological transmission Effects 0.000 claims abstract description 10
- 238000007650 screen-printing Methods 0.000 claims abstract description 7
- 238000003860 storage Methods 0.000 claims description 36
- 239000007921 spray Substances 0.000 claims description 11
- 238000005507 spraying Methods 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 7
- 238000001514 detection method Methods 0.000 abstract description 6
- 239000007788 liquid Substances 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000005086 pumping Methods 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 239000004020 conductor Substances 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 238000010992 reflux Methods 0.000 description 2
- 230000001502 supplementing effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
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Abstract
The utility model discloses an anti-fouling ceramic suspension insulator glazing and sanding full-automatic device, which relates to the field of insulator production and comprises a support frame, a double-station inner hole glazing mechanism, an appearance cleaning mechanism and a coating trademark screen printing device, wherein the double-station inner hole glazing mechanism is arranged on one side of the support frame, two support frames are provided with chain conveying lines in a transmission manner, and a pneumatic diaphragm pump is used for pumping out glaze in a glaze stirring tank and outputting the glaze through two output ends, one path of the glaze is connected to an inner hole glaze pipe, lifting and glazing are carried out through a first sliding component, glaze water flows onto an inner hole of a product through a rubber soft nozzle, a full glaze sensing signal is sent through a liquid level detection device, and the other path of glaze can be more uniform when glazing the head of the inner hole is carried out through lifting and flowing to a head glaze basin through a pneumatic pinch valve.
Description
Technical Field
The utility model relates to the field of insulator production, in particular to a full-automatic device for glazing and sand-coating of an antifouling ceramic suspension insulator.
Background
An insulator is a device that is mounted between conductors of different potential or between a conductor and a ground member, and is capable of withstanding voltage and mechanical stress. Insulators are various in variety and shape. The insulator is a special insulation control and can play an important role in overhead transmission lines.
Among the existing equipment, the glaze layer inhomogeneous can appear when hole head glazing, needs the manual work to take to dip in glaze sponge stick and mend glaze, and needs the manual work to clean the glaze layer of head top surface with the sponge, wastes time and energy, and the uniformity is not high, in addition for the manual work brush the trade mark, needs artifical supplementary transfer to link up, and is inefficiency and cause the product pollution easily and scratch.
Therefore, the utility model discloses a full-automatic device for glazing and sand-coating an antifouling ceramic suspension insulator, which is necessary to solve the problems.
Disclosure of Invention
The utility model aims to provide a full-automatic device for glazing and sanding an antifouling ceramic suspension insulator, which solves the problems that in the existing equipment, the glaze layer is uneven when the head of an inner hole is glazed, the glaze is required to be supplemented by manually taking a dipped glaze sponge rod, the glaze layer on the top surface of the head is required to be cleaned by manually using a sponge, time and labor are wasted, and the consistency is low.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a full-automatic device of antifouling formula ceramic suspended insulator glazing, includes support frame, duplex position hole glazing mechanism, clean mechanism of appearance and application trade mark silk screen printing device, duplex position hole glazing mechanism sets up in one side of support frame, the support frame is provided with two, and the transmission is provided with the chain transfer chain between two support frames, the outer lane of chain transfer chain evenly is provided with a plurality of backup pads, circular slot has been seted up at the center on backup pad top, and the both sides of circular slot all are provided with the backplate, duplex position hole glazing mechanism includes workstation and glaze agitator tank, the glaze agitator tank sets up in one side of workstation, the top of workstation is provided with vacuum pump and two pneumatic diaphragm pumps respectively, one side on workstation top is provided with the link, one side that the link is close to the vacuum pump is provided with first glaze storage tank and second glaze storage tank respectively, the top that the link is close to chain transfer chain one side is provided with two first slip subassemblies, one side of two first slip subassemblies is provided with the soft shower nozzle of rubber, the soft shower nozzle's top intercommunication has the hole glaze pipe, the both sides of soft shower nozzle of rubber all have liquid level detection device.
Preferably, the bottom that the link is close to chain transfer chain one side is provided with two second slip subassembly, and one side of two second slip subassemblies is fixed to be provided with the head glaze basin, the bottom mounting of work is provided with pneumatic pinch valve.
Preferably, the output end of the glaze stirring tank is connected with the input end of one of the pneumatic diaphragm pumps, the output end of the pneumatic diaphragm pump is connected with the inner hole glaze pipe through a pipeline, the other output end of the pneumatic diaphragm pump is connected with the pneumatic pinch valve, and the extending end of the pneumatic pinch valve is communicated with the inside of the head glaze basin through a pipeline.
Preferably, the head glaze basin sets up in the top of second glaze storage tank, the vacuum pump is connected with first glaze storage tank, the top of first glaze storage tank is connected with broken vacuum valve, first glaze storage tank and second glaze storage tank intercommunication, the input of another pneumatic diaphragm pump is connected with the second glaze storage tank, the output and the glaze agitator tank of pneumatic diaphragm pump are connected.
Preferably, the first sliding component and the second sliding component comprise an electric sliding rail and a sliding block arranged on the electric sliding rail in a sliding manner, and the rubber soft spray head is arranged on one side of the sliding block.
Preferably, the head glaze basin is arranged in the chain conveying line, the head glaze basin is arranged at the bottom end of the circular groove, and the positions of the two rubber soft spray heads and the head glaze basin are corresponding.
The utility model has the technical effects and advantages that:
1. according to the utility model, the glaze in the glaze stirring tank is pumped out by the pneumatic diaphragm pump to be split into two paths, the two paths are output through the two output ends, one path is connected to the inner hole glaze pipe, lifting and glaze supplementing are carried out through the first sliding component, glaze water flows onto the inner hole of the product from the rubber soft nozzle, a full glaze sensing signal is sent out through the liquid level detection device, and the other path is lifted and flowed to the head glaze basin through the pneumatic pinch valve through the second sliding component to carry out head glazing of the product, so that the glaze layer is more uniform when the inner hole head is glazed.
2. When the head of the inner hole emits a full glaze signal, the vacuum pump is used for vacuumizing, the first glaze storage tank is under negative pressure, and redundant head glaze and inner hole glaze are sucked back. And then the pressure of the first glaze storage tank is restored to the atmospheric pressure by using a vacuum breaking valve, so that the glaze of the first glaze storage tank flows to the second glaze storage tank, and when the glaze of the second glaze storage tank reaches a certain value, the glaze is pumped into the glaze stirring tank through the second pneumatic diaphragm pump. Thereby realizing the automatic reflux of the glaze water, avoiding the waste of the glaze water, increasing and reducing the availability of resources and improving the environmental protection effect.
Drawings
Fig. 1 is a schematic structural view of a support frame according to the present utility model.
FIG. 2 is a schematic structural view of the double-station inner hole glazing mechanism of the utility model.
Fig. 3 is a schematic structural diagram of the full-automatic device for glazing and sanding of the antifouling ceramic suspension insulator.
Fig. 4 is a schematic structural view of the contour cleaning mechanism of the present utility model.
Fig. 5 is a schematic structural view of a screen printing device for coating trademark according to the utility model.
In the figure: 1. a support frame; 2. a chain conveyor line; 3. a support plate; 4. a guard board; 5. a double-station inner hole glazing mechanism; 55. a glaze stirring tank; 56. a pneumatic pinch valve; 57. an inner hole glaze pipe; 58. a rubber soft nozzle; 59. a liquid level detection device; 6. a contour cleaning mechanism; 60. a first slide assembly; 61. a head glaze basin; 62. a second slide assembly; 63. a vacuum pump; 64. breaking a vacuum valve; 65. a first glaze storage tank; 66. a second glaze storage tank; 67. a pneumatic diaphragm pump; 7. a coating trademark screen printing device; 70. a lifting cylinder; 71. a fixing plate; 72. a brushless motor; 73. a conveying roller; 74. a sprocket; 75. an unpowered roller; 76. cleaning a sponge; 77. pressing a shaft; 78. a pool; 91. a scraper; 92. a shaft clamp; 93. a lifting plate; 94. a flexible mechanism; 95. an angle adjusting plate; 96. a second cylinder; 97. an electric cylinder.
Detailed Description
The technical solutions in the embodiments of the present utility model will be made clear below in conjunction with the drawings in the embodiments of the present utility model; it will be apparent that the embodiments described are only some, but not all, of the embodiments of the utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
The utility model provides an anti-fouling ceramic suspended insulator glazing sand full-automatic device shown in fig. 1-5, which comprises a support frame 1 and a double-station inner hole glazing mechanism 5, wherein the double-station inner hole glazing mechanism 5 is arranged on one side of the support frame 1, two support frames 1 are provided with a chain conveying line 2 in a transmission manner, the outer ring of the chain conveying line 2 is uniformly provided with a plurality of support plates 3, the center of the top end of each support plate 3 is provided with a circular groove, both sides of each circular groove are provided with guard plates 4, and insulators are placed between the circular grooves and the two guard plates 4.
Further, the double-station inner hole glazing mechanism 5 comprises a workbench and a glaze stirring tank 55, the glaze stirring tank 55 is arranged on one side of the workbench, a vacuum pump 63 and two pneumatic diaphragm pumps 67 are respectively arranged on the top end of the workbench, a connecting frame is arranged on one side of the connecting frame close to the vacuum pump 63, a first glaze storage tank 65 and a second glaze storage tank 66 are respectively arranged on one side of the connecting frame close to the vacuum pump 63, two first sliding assemblies 60 are arranged on the top end of one side of the connecting frame close to the chain conveying line 2, rubber soft spray heads 58 are arranged on one side of the two first sliding assemblies 60, inner hole glaze pipes 57 are communicated on the top ends of the rubber soft spray heads 58, and liquid level detection devices 59 are respectively fixed on two sides of the rubber soft spray heads 58.
Two second sliding components 62 are arranged at the bottom end of one side of the connecting frame, which is close to the chain conveying line 2, a head glaze basin 61 is fixedly arranged at one side of the two second sliding components 62, and a pneumatic pinch valve 56 is fixedly arranged at the working bottom end.
The output end of the glaze stirring tank 55 is connected with the input end of one of the pneumatic diaphragm pumps 67, the output end of the pneumatic diaphragm pump 67 is connected with the inner hole glaze pipe 57 through a pipeline, the other output end of the pneumatic diaphragm pump 67 is connected with the pneumatic pinch valve 56, and the extending end of the pneumatic pinch valve 56 is communicated with the inside of the head glaze basin 61 through a pipeline.
One pneumatic diaphragm pump 67 is used for pumping out two paths of glaze in the glaze stirring tank 55, outputting the glaze through two output ends, one path of the glaze is connected to the inner hole glaze pipe 57, lifting and glaze supplementing is carried out through the first sliding component 60, glaze water flows onto the inner hole of a product from the rubber soft spray head 58, a full glaze sensing signal is sent out through the liquid level detection device 59, and the other path of the glaze flows to the head glaze basin 61 through the pneumatic pinch valve 56 in a lifting manner through the second sliding component 62 to carry out head glaze of the product, so that a glaze layer can appear when the head of the inner hole is glazed.
The first sliding component 60 can drive the rubber soft spray head 58 to lift, and the second sliding component 62 can lift the head glaze basin 61.
Further, the head glaze basin 61 is arranged above the second glaze storage tank 66, the vacuum pump 63 is connected with the first glaze storage tank 65, the top end of the first glaze storage tank 65 is connected with the vacuum breaking valve 64, the first glaze storage tank 65 is communicated with the second glaze storage tank 66, the input end of the other pneumatic diaphragm pump 67 is connected with the second glaze storage tank 66, and the output end of the pneumatic diaphragm pump 67 is connected with the glaze stirring tank 55.
When the inner hole heads send out full glaze signals, the vacuum pump 63 vacuumizes, and the first glaze storage tank 65 reaches negative pressure to suck the redundant head glaze and inner hole glaze back. And then the pressure of the first glaze storage tank 65 is restored to the atmospheric pressure by the vacuum breaking valve 64, so that the glaze of the first glaze storage tank 65 flows to the second glaze storage tank 66, and when the glaze of the second glaze storage tank 66 reaches a certain value, the glaze is pumped into the glaze stirring tank 55 through the second pneumatic diaphragm pump 67. Thereby realizing the automatic reflux of the glaze water, avoiding the waste of the glaze water, increasing and reducing the availability of resources and improving the environmental protection effect.
The first sliding component 60 and the second sliding component 62 each comprise an electric sliding rail and a sliding block arranged on the electric sliding rail in a sliding manner, and the rubber soft spray head 58 is arranged on one side of the sliding block.
The head glaze basin 61 is arranged in the chain conveying line 2, the head glaze basin 61 is arranged at the bottom end of the circular groove, the two soft rubber spray heads 58 are corresponding to the head glaze basin 61 in position, and the glazing efficiency can be increased due to the arrangement of the two stations.
The appearance cleaning mechanism 6 comprises a fixed plate 71, the top end of the fixed plate 71 is provided with two vertical frames, a conveying roller 73 and an unpowered roller 75 are respectively arranged between the top ends of the two vertical frames in a rotating mode, a cleaning sponge 76 is arranged on the outer ring of the conveying roller 73 and the outer ring of the unpowered roller 75 in a transmission mode, a brushless motor 72 is arranged on one side of the vertical frames, a chain wheel 74 is sleeved on one end of the conveying roller 73 and a driving shaft of the brushless motor 72, the two chain wheels 74 are in transmission connection, a pool 78 is arranged at the bottom end of the cleaning sponge 76, a pressing shaft 77 is arranged on one side of the unpowered roller 75 in a rotating mode, and a lifting cylinder 70 is arranged at the bottom end of the fixed plate 71
As shown in fig. 4, the outline cleaning mechanism 6 can clean the product, the extension and retraction of the cleaning sponge 76 is controlled by the extension end of the top end of the lifting cylinder 70, the brushless motor 72 drives the sprocket 74, the sprocket 74 is driven to the power transmission roller 73, and the cleaning sponge 76 is driven to clean the head of the product. During the rotation of the cleaning sponge 76, the cleaning sponge 76 is circulated and washed in the sump 78, and the cleaning sponge 76 is pressed to dry moisture by the unpowered roller 75 and the pressing shaft 77.
As shown in fig. 5, the coated trademark screen printing device 7 comprises an electric cylinder 97, shaft clamps 92, lifting plates 93, scrapers 91, angle adjusting plates 95, a flexible mechanism 94 and a second cylinder 96, wherein a support plate is arranged at the bottom end of the electric cylinder 97, a plurality of slide columns are arranged on the support plate, the slide columns penetrate through the support plate, an outer ring of the slide columns penetrating through the ends is slidably provided with a lower plate, the bottom end of the lower plate is provided with the angle adjusting plates 95, the angle adjusting plates 95 are provided with two, the flexible mechanism 94 is rotatably arranged between the two angle adjusting plates 95, the lifting plates 93 are arranged at the bottom ends of the flexible mechanism 94 in a telescopic mode, the scrapers 91 are arranged at the bottom ends of the lifting plates 93, and a first cylinder is arranged on the flexible mechanism.
The electric cylinder 97 controls the scraper 91 to lift, the angle adjusting plate 95 is firstly adjusted to a proper angle, the scraper 91 is respectively adjusted to an angle suitable for scraping by utilizing the shaft clamp 92, the scraper 91 is controlled by the first cylinder to coat ink, the electric cylinder 97 lifts to an irregular umbrella disk surface of a product, the flexible mechanism 94 is used for placing the scraper 91 to scratch the surface of the product in a transitional way, the second cylinder 96 and the electric cylinder 97 synchronously move, the scraper 91 is controlled to obliquely coat ink on the surface of the product, then the scraper 91 pushes the silk-screen ink to a position to be coated again, the first cylinder 94 retracts to a safety position, and the electric cylinder 97 moves the scraper 91 to the safety position.
Claims (8)
1. The utility model provides a full-automatic device of antifouling ceramic suspension insulator glazing and frosting, includes support frame (1), duplex hole glazing mechanism (5), appearance cleaning mechanism (6) and application trade mark silk screen printing device (7), its characterized in that: the utility model provides a glaze spraying device, including support frame (1), duplex hole glazing mechanism (5), support frame (1) are provided with two, the transmission is provided with chain transfer chain (2) between two support frames (1), the outer lane of chain transfer chain (2) evenly is provided with a plurality of backup pads (3), circular slot has been seted up at the center on backup pad (3) top, and the both sides of circular slot all are provided with backplate (4), duplex hole glazing mechanism (5) include workstation and glaze agitator tank (55), glaze agitator tank (55) set up in one side of workstation, the top of workstation is provided with vacuum pump (63) and two pneumatic diaphragm pumps (67) respectively, one side on workstation top is provided with the link, one side that the link is close to vacuum pump (63) is provided with first glaze storage tank (65) and second glaze storage tank (66) respectively, the link is provided with two first slip components (60) near the top on one side of chain transfer chain (2), one side of two first slip components (60) is provided with rubber shower nozzle (58), one side of two first slip components (58) is provided with rubber shower nozzle (58), shower nozzle (58) both sides are all equipped with soft shower nozzle (59).
2. The full-automatic device for glazing and sanding an antifouling ceramic suspension insulator according to claim 1, wherein the full-automatic device is characterized in that: the bottom that the link is close to chain transfer chain (2) one side is provided with two second slip subassembly (62), and one side of two second slip subassemblies (62) is fixed to be provided with head glaze basin (61), the bottom mounting of work is provided with pneumatic pinch valve (56).
3. The full-automatic device for glazing and sanding an antifouling ceramic suspension insulator according to claim 2, wherein the full-automatic device is characterized in that: the output end of the glaze stirring tank (55) is connected with the input end of one of the pneumatic diaphragm pumps (67), the output end of the pneumatic diaphragm pump (67) is connected with the inner hole glaze pipe (57) through a pipeline, the other output end of the pneumatic diaphragm pump (67) is connected with the pneumatic pinch valve (56), and the extending end of the pneumatic pinch valve (56) is communicated with the inside of the head glaze basin (61) through a pipeline.
4. The full-automatic device for glazing and sanding an antifouling ceramic suspension insulator according to claim 3, wherein: the head glaze basin (61) is arranged above the second glaze storage tank (66), the vacuum pump (63) is connected with the first glaze storage tank (65), the top end of the first glaze storage tank (65) is connected with the vacuum breaking valve (64), the first glaze storage tank (65) is communicated with the second glaze storage tank (66), the input end of the other pneumatic diaphragm pump (67) is connected with the second glaze storage tank (66), and the output end of the pneumatic diaphragm pump (67) is connected with the glaze stirring tank (55).
5. The full-automatic device for glazing and sanding an antifouling ceramic suspension insulator according to claim 2, wherein the full-automatic device is characterized in that: the first sliding component (60) and the second sliding component (62) comprise an electric sliding rail and a sliding block arranged on the electric sliding rail in a sliding mode, and the rubber soft spray head (58) is arranged on one side of the sliding block.
6. The full-automatic device for glazing and sanding an antifouling ceramic suspension insulator according to claim 2, wherein the full-automatic device is characterized in that: the head glaze basin (61) is arranged in the chain conveying line (2), the head glaze basin (61) is arranged at the bottom end of the circular groove, and the positions of the two rubber soft spray heads (58) and the head glaze basin (61) are corresponding.
7. The full-automatic device for glazing and sanding an antifouling ceramic suspension insulator according to claim 1, wherein the full-automatic device is characterized in that: the appearance cleaning mechanism (6) comprises a fixed plate (71), the top of fixed plate (71) is provided with two grudging posts, rotates respectively between two grudging posts tops and is provided with carry cylinder (73) and unpowered cylinder (75), carries the outer lane transmission of cylinder (73) and unpowered cylinder (75) to be provided with clean sponge (76), and one side of grudging post is provided with brushless motor (72), all overlaps in the one end of carrying cylinder (73) and brushless motor (72) drive axle and is equipped with sprocket (74), and the transmission is connected between two sprockets (74), the bottom of clean sponge (76) is provided with pond (78), and one side rotation of unpowered cylinder (75) is provided with pressure axle (77), the bottom of fixed plate (71) is provided with lift cylinder (70).
8. The full-automatic device for glazing and sanding an antifouling ceramic suspension insulator according to claim 1, wherein the full-automatic device is characterized in that: the coated trademark screen printing device (7) comprises an electric cylinder (97), a shaft clamp (92), a lifting plate (93), a scraper (91), an angle adjusting plate (95), a flexible mechanism (94) and a second air cylinder (96).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321915747.0U CN220218980U (en) | 2023-07-20 | 2023-07-20 | Full-automatic device for glazing and sand-coating of antifouling ceramic suspension insulator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321915747.0U CN220218980U (en) | 2023-07-20 | 2023-07-20 | Full-automatic device for glazing and sand-coating of antifouling ceramic suspension insulator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220218980U true CN220218980U (en) | 2023-12-22 |
Family
ID=89188659
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321915747.0U Active CN220218980U (en) | 2023-07-20 | 2023-07-20 | Full-automatic device for glazing and sand-coating of antifouling ceramic suspension insulator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220218980U (en) |
-
2023
- 2023-07-20 CN CN202321915747.0U patent/CN220218980U/en active Active
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