CN220218210U - Car side wall anchor clamps switch structure - Google Patents
Car side wall anchor clamps switch structure Download PDFInfo
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- CN220218210U CN220218210U CN202322259087.1U CN202322259087U CN220218210U CN 220218210 U CN220218210 U CN 220218210U CN 202322259087 U CN202322259087 U CN 202322259087U CN 220218210 U CN220218210 U CN 220218210U
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Abstract
Description
技术领域Technical field
本实用新型属于汽车制造技术领域,尤其涉及一种汽车侧围夹具切换结构。The utility model belongs to the technical field of automobile manufacturing, and in particular relates to an automobile side panel clamp switching structure.
背景技术Background technique
在实现本实用新型的过程中,发明人发现现有技术至少存在以下问题:In the process of realizing the present utility model, the inventor found that the existing technology has at least the following problems:
目前汽车行业焊装生产线在高自动化、柔性化、高节拍方向发展迅速,然而过高的自动化水平往往意味着高投入和高运营成本,对于企业本身的经营来说是较大的负担,特别是中小型的汽车企业,产线和车型迭代的速率较低、产能规模较小,中低节拍、低成本的手工生产线仍具有不可替代的成本优势。At present, the welding production lines in the automobile industry are developing rapidly in the direction of high automation, flexibility and high cycle time. However, excessive automation level often means high investment and high operating costs, which is a huge burden for the operation of the enterprise itself, especially For small and medium-sized automobile companies, the iteration rate of production lines and models is low, and the scale of production capacity is small. Manual production lines with low to medium cycle times and low costs still have irreplaceable cost advantages.
在车型生产线开发中,为降低成本,通常对较低层级的分总成采用手工生产线。考虑到手工夹具的柔性化较差,在车型迭代时往往需要整体替换夹具,在车型淘汰时夹具机构大部分失去作用,为改善此类情况,降低手工夹具开发成本和周期。In the development of vehicle model production lines, in order to reduce costs, manual production lines are usually used for lower-level sub-assemblies. Considering that the flexibility of manual fixtures is poor, it is often necessary to replace the fixture as a whole when the model is iterated. When the model is eliminated, most of the fixture mechanism loses its function. To improve this situation, reduce the development cost and cycle of manual fixtures.
1.目前传统汽车制造主机厂,侧围生产线通常采用高自动化柔性线,夹具整体切换,占地面积大、成本投入高。2.传统企业采用自动化的局部切换方案,占地面积较大,投入成本较高。3.传统手工线侧围夹具通常只能匹配单一车型,在车型迭代和新开发时手工夹具往往整体切换、成本和周期较高。1. At present, in traditional automobile manufacturing OEMs, the side panel production lines usually use highly automated flexible lines, and the fixtures are switched as a whole, which requires a large area and high cost investment. 2. Traditional enterprises adopt automated partial switching solutions, which occupy a large area and require high investment costs. 3. Traditional manual line side panel fixtures can usually only match a single model. During model iteration and new development, manual fixtures are often switched as a whole, resulting in higher costs and cycles.
实用新型内容Utility model content
本实用新型所要解决的技术问题是提供一种汽车侧围夹具切换结构,通过设计侧围夹具局部切换结构,在中低节拍的手工生产夹具中,降低了产品迭代时夹具开发成本和周期,减少了生产成本。The technical problem to be solved by this utility model is to provide a switching structure for a side panel clamp of an automobile. By designing a partial switching structure of the side panel clamp, the cost and cycle of clamp development during product iteration can be reduced in the manual production of clamps with medium to low beats. production costs.
为了解决上述技术问题,本实用新型所采用的技术方案是:一种汽车侧围夹具切换结构,具有:In order to solve the above technical problems, the technical solution adopted by the present utility model is: an automobile side wall clamp switching structure, which has:
底板,其上设有定位汽车侧围的侧围夹具;A base plate, on which is provided a side wall clamp for positioning the car's side wall;
后部定位板,其与所述底板可拆卸连接;a rear positioning plate, which is detachably connected to the base plate;
定位销机构,设置在所述后部定位板上,所述定位销机构与底板适配;A positioning pin mechanism is provided on the rear positioning plate, and the positioning pin mechanism is adapted to the bottom plate;
限位机构,设置在所述底板上,所述限位机构与后部定位板适配;A limiting mechanism is provided on the bottom plate, and the limiting mechanism is adapted to the rear positioning plate;
压紧机构,设置在所述底板上,所述限位机构与后部定位板适配。A pressing mechanism is provided on the bottom plate, and the limiting mechanism is adapted to the rear positioning plate.
所述定位销机构包括定位孔、螺纹销和锁紧螺纹板,所述底板上设有定位孔,所述螺纹销设置在后部定位板上,所述螺纹销与定位孔适配;所述锁紧螺纹板能够与螺纹销螺纹配合。The positioning pin mechanism includes a positioning hole, a threaded pin and a locking threaded plate, the base plate is provided with a positioning hole, the threaded pin is provided on the rear positioning plate, the threaded pin is adapted to the positioning hole; Locking threaded plates are capable of threading with threaded pins.
所述限位机构包括限位座和限位轴承,所述限位座设置在底板上,所述限位轴承转动安装在限位座上,所述限位轴承能够与后部定位板的侧边适配。The limit mechanism includes a limit seat and a limit bearing. The limit seat is provided on the bottom plate. The limit bearing is rotatably installed on the limit seat. The limit bearing can engage with the side of the rear positioning plate. Edge adaptation.
所述压紧机构压紧气缸和压紧夹爪,所述压紧气缸安装在底板上,所述压紧夹爪与压紧气缸的活塞杆连接,所述压紧夹爪能够压紧后部定位板。The compression mechanism has a compression cylinder and a compression jaw. The compression cylinder is installed on the base plate. The compression jaw is connected to the piston rod of the compression cylinder. The compression jaw can compress the rear part. Positioning plate.
所述后部定位板的四周各设有一组压紧机构。A set of pressing mechanisms are provided around the rear positioning plate.
所述底板和后部定位板共设有两组定位销机构。The bottom plate and the rear positioning plate are provided with two sets of positioning pin mechanisms.
上述技术方案中的一个技术方案具有如下优点或有益效果,通过设计侧围夹具局部切换结构,在中低节拍的手工生产夹具中,降低了产品迭代时夹具开发成本和周期,减少了生产成本。One of the above technical solutions has the following advantages or beneficial effects. By designing the partial switching structure of the side fixture, in the manual production of fixtures with medium and low beats, the fixture development cost and cycle during product iteration are reduced, and the production cost is reduced.
附图说明Description of the drawings
图1为本实用新型实施例中提供的汽车侧围夹具切换结构的结构示意图;Figure 1 is a schematic structural diagram of a switching structure of a car side panel clamp provided in an embodiment of the present invention;
图2为图1的汽车侧围夹具切换结构的结构示意图;Figure 2 is a schematic structural diagram of the automobile side wall clamp switching structure of Figure 1;
图3为图1的汽车侧围夹具切换结构的结构示意图;Figure 3 is a schematic structural diagram of the automobile side wall clamp switching structure of Figure 1;
图4为图1的汽车侧围夹具切换结构的结构示意图;Figure 4 is a schematic structural diagram of the automobile side wall clamp switching structure of Figure 1;
图5为图1的汽车侧围夹具切换结构的结构示意图;Figure 5 is a schematic structural diagram of the automobile side wall clamp switching structure of Figure 1;
上述图中的标记均为:1、底板,101、定位孔,2、后部定位板,201、螺纹销,202、锁紧螺纹板,203、限位座,204、限位轴承,205、压紧机构,206、侧围总成后部定位机构。The marks in the above figures are: 1. Bottom plate, 101. Positioning hole, 2. Rear positioning plate, 201. Threaded pin, 202. Locking threaded plate, 203. Limit seat, 204. Limit bearing, 205. Pressing mechanism, 206, rear positioning mechanism of side panel assembly.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only part of the embodiments of the present utility model, not all implementations. example. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present utility model.
参见图1~5,一种汽车侧围夹具切换结构,具有:底板1,其上设有定位汽车侧围的侧围夹具;后部定位板2,其与底板1可拆卸连接,后部定位板2上设有定位汽车侧围的侧围总成后部定位机构206;定位销机构,设置在后部定位板2上,定位销机构与底板1适配;限位机构,设置在底板1上,限位机构与后部定位板2适配;压紧机构205,设置在底板1上,限位机构与后部定位板2适配。选取侧围总成后部(在车型迭代和新车开发时造型结构变化大的部分),将此部分零件的定位、夹持单元集成到一块过渡基板上,行成一个车型的夹具定位模块。将上述定位模块安装到侧围总成基板面上:基板之间采用销孔配合并锁紧、基板周边采用轴承导向限位,基板平面间采用气缸锁紧。定位模块周边配螺纹孔,在切换时可整体吊装上线。Referring to Figures 1 to 5, a car side wall clamp switching structure has: a base plate 1, on which a side wall clamp is provided for positioning the car side wall; a rear positioning plate 2, which is detachably connected to the base plate 1, and the rear positioning plate 2 is detachably connected to the base plate 1. The side panel 2 is provided with a rear positioning mechanism 206 for positioning the side panels of the car; a positioning pin mechanism is provided on the rear positioning panel 2, and the positioning pin mechanism is adapted to the bottom panel 1; a limiting mechanism is provided on the bottom panel 1 On the base plate 1 , the limiting mechanism is adapted to the rear positioning plate 2 ; the pressing mechanism 205 is provided on the bottom plate 1 , and the limiting mechanism is adapted to the rear positioning plate 2 . Select the rear part of the side panel assembly (the part that changes greatly in the shape and structure during model iteration and new car development), and integrate the positioning and clamping units of this part of the part onto a transition substrate to form a fixture positioning module for the model. Install the above-mentioned positioning module on the base plate surface of the side panel assembly: the base plates are matched and locked with pin holes, the periphery of the base plates are limited by bearing guides, and the planes of the base plates are locked with cylinders. There are threaded holes around the positioning module, so it can be hoisted online as a whole during switching.
定位销机构包括定位孔101、螺纹销201和锁紧螺纹板202,底板1上设有定位孔101,螺纹销201设置在后部定位板2上,螺纹销201与定位孔101适配;锁紧螺纹板202能够与螺纹销201螺纹配合。起到定位底板1和后部定位板2的作用。底板1和后部定位板2共设有两组定位销机构。定位更加稳定可靠。The positioning pin mechanism includes a positioning hole 101, a threaded pin 201 and a locking threaded plate 202. The base plate 1 is provided with a positioning hole 101. The threaded pin 201 is provided on the rear positioning plate 2. The threaded pin 201 is adapted to the positioning hole 101; lock The threaded plate 202 can threadably mate with the threaded pin 201 . It plays the role of positioning the bottom plate 1 and the rear positioning plate 2. The bottom plate 1 and the rear positioning plate 2 are provided with two sets of positioning pin mechanisms. Positioning is more stable and reliable.
限位机构包括限位座203和限位轴承204,限位座203设置在底板1上,限位轴承204转动安装在限位座203上,限位轴承204能够与后部定位板2的侧边适配。通过周边采用轴承导向限位,起到导向限位的作用。The limiting mechanism includes a limiting seat 203 and a limiting bearing 204. The limiting seat 203 is provided on the base plate 1. The limiting bearing 204 is rotatably installed on the limiting seat 203. The limiting bearing 204 can engage with the side of the rear positioning plate 2. Edge adaptation. The bearing guide limiter is used around the periphery to play the role of guide limiter.
压紧机构压紧气缸和压紧夹爪,压紧气缸安装在底板上,压紧夹爪与压紧气缸的活塞杆连接,压紧夹爪能够压紧后部定位板。起到夹紧作用。后部定位板的四周各设有一组压紧机构。The compression mechanism has a compression cylinder and a compression jaw. The compression cylinder is installed on the base plate. The compression jaw is connected to the piston rod of the compression cylinder. The compression jaw can compress the rear positioning plate. Play a clamping role. A set of pressing mechanisms are provided around the rear positioning plate.
摘取了侧围总成局部变化较大的区域:采用一种低成本、可切换的夹具机构,实现车型的迭代和新开发上线。通过设计侧围夹具局部切换结构,在中低节拍的手工生产夹具中,降低了产品迭代时夹具开发成本和周期,减少了生产成本。此类结构可沿用至其他同类型夹具。The area with large local changes in the side panel assembly is extracted: a low-cost, switchable clamping mechanism is used to realize iteration of vehicle models and the launch of new developments. By designing the partial switching structure of the side fixture, in the manual production of fixtures with medium and low beats, the fixture development cost and cycle during product iteration are reduced, and production costs are reduced. This type of structure can be applied to other fixtures of the same type.
采用上述的结构后,通过设计侧围夹具局部切换结构,在中低节拍的手工生产夹具中,降低了产品迭代时夹具开发成本和周期,减少了生产成本。After adopting the above structure, by designing the partial switching structure of the side fixture, in the manual production fixture of medium and low beats, the fixture development cost and cycle during product iteration are reduced, and the production cost is reduced.
在本实用新型的描述中,需要理解的是,术语“同轴”、“底部”、“一端”、“顶部”、“中部”、“另一端”、“上”、“一侧”、“顶部”、“内”、“前部”、“中央”、“两端”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "one side", " The orientations or positional relationships indicated by "top", "inner", "front", "center", "both ends", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description. , rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as a limitation of the present invention.
在本实用新型中,除非另有明确的规定和限定,术语“安装”、“设置”、“连接”、“固定”、“旋接”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In this utility model, unless otherwise expressly stipulated and limited, the terms "installation", "setting", "connection", "fixing", "rotating" and other terms should be understood in a broad sense. For example, it can be a fixed connection, It can also be detachably connected, or integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or indirectly connected through an intermediate medium; it can be the internal connection of two elements or the interaction of two elements relationship, unless otherwise explicitly limited, those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific circumstances.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art will understand that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention. , substitutions and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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Denomination of utility model: A switching structure for automotive side panel fixtures Granted publication date: 20231222 Pledgee: Yibin Development Holding Group Co.,Ltd. Pledgor: YIBIN COWIN AUTO Co.,Ltd. Registration number: Y2025510000054 |