CN220216473U - Powder metallurgy gear shaping device capable of automatically smearing lubricant - Google Patents
Powder metallurgy gear shaping device capable of automatically smearing lubricant Download PDFInfo
- Publication number
- CN220216473U CN220216473U CN202321084927.9U CN202321084927U CN220216473U CN 220216473 U CN220216473 U CN 220216473U CN 202321084927 U CN202321084927 U CN 202321084927U CN 220216473 U CN220216473 U CN 220216473U
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- powder metallurgy
- processing
- matched
- shaping die
- device capable
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- 239000000314 lubricant Substances 0.000 title claims abstract description 34
- 238000004663 powder metallurgy Methods 0.000 title claims abstract description 27
- 238000010862 gear shaping Methods 0.000 title claims abstract description 20
- 238000007493 shaping process Methods 0.000 claims abstract description 39
- 230000001050 lubricating effect Effects 0.000 claims abstract description 5
- 229920000742 Cotton Polymers 0.000 claims description 27
- 239000007788 liquid Substances 0.000 claims description 19
- 238000005461 lubrication Methods 0.000 claims description 14
- 238000003860 storage Methods 0.000 claims description 13
- 238000002791 soaking Methods 0.000 claims description 10
- 238000009736 wetting Methods 0.000 claims description 3
- 239000003973 paint Substances 0.000 claims 1
- 238000004140 cleaning Methods 0.000 abstract description 9
- 239000002699 waste material Substances 0.000 description 7
- 238000000034 method Methods 0.000 description 4
- 238000004080 punching Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000003754 machining Methods 0.000 description 3
- 238000004506 ultrasonic cleaning Methods 0.000 description 3
- 230000003028 elevating effect Effects 0.000 description 2
- 238000007730 finishing process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Abstract
The utility model discloses a powder metallurgy gear shaping device capable of automatically smearing lubricant, which comprises a processing table shaping die, wherein the middle part of the top end of the processing table is fixedly connected with the shaping die, an ejection mechanism matched with the shaping die is arranged at the bottom end of the processing table, grooves are symmetrically formed in the top end of the processing table, a collecting assembly is arranged in one groove, a mounting plate is arranged at the top end of the processing table through a lifting moving mechanism, a stamping plate matched with the shaping die is arranged under the mounting plate, and a lubricating mechanism is arranged at one side of the stamping plate. The utility model fully and uniformly smears the lubricant in the shaping die before processing, thereby effectively reducing the resistance of the inner wall of the tooth die, facilitating the subsequent processing and use, and being matched with the collecting component, being capable of conveniently cleaning the processed shaping die, facilitating the next processing and use, simultaneously being capable of uniformly collecting the lubricant and facilitating the subsequent uniform treatment.
Description
Technical Field
The utility model relates to the technical field of powder metallurgy gear processing, in particular to a powder metallurgy gear shaping device capable of automatically smearing lubricant.
Background
The powder metallurgy gear is a powder metallurgy part commonly used in various automobile engines, and can completely meet the requirement of dimensional accuracy, especially tooth form accuracy, through a primary forming and finishing process without other post-treatment processes, so that compared with the traditional mechanical processing method, the powder metallurgy gear is a typical product which shows the characteristic of powder metallurgy in terms of material investment and manufacturing, and the finishing process of the powder metallurgy gear is to stamp the powder metallurgy gear into a die for secondary shaping. In order to ensure the resistance of the inner wall of the tooth mold in the shaping process, the lubricant needs to be coated before the processing, but the lubricant is not uniform and sufficient when the partial device is coated, and after the shaping is finished, part of scraps and the like can remain in the shaping mold, so that the scraps are inconvenient to clean and the next gear shaping processing use is affected.
Disclosure of Invention
The utility model aims to provide a powder metallurgy gear shaping device capable of automatically smearing lubricant so as to solve the problems in the background art.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a but powder metallurgy gear shaping device of automatic lubricant application, includes processing platform plastic mould, processing platform top middle part and plastic mould fixed connection to processing platform bottom is equipped with plastic mould assorted ejection mechanism, and processing platform top symmetry is seted up flutedly, is equipped with in one of them recess and collects the subassembly, and processing platform top is equipped with the mounting panel through the elevating system, and the mounting panel has set up under with plastic mould assorted punching press board, and one side of punching press board is equipped with lubrication mechanism.
Preferably, in order to facilitate the movement of the device, lubrication and secondary shaping are realized, the operation is convenient, the lifting moving mechanism comprises a linear guide rail device arranged on a processing table, guide rail moving blocks matched with the linear guide rail device are symmetrically arranged on two sides of the mounting plate, mounting blocks are arranged at two ends of the linear guide rail device, and the mounting blocks are connected with the processing table through hydraulic telescopic rods.
Preferably, in order to be convenient to soak more fully even when smearing the lubrication, lubrication mechanism is equipped with the connecting pipe including setting up the liquid reserve tank on mounting panel top, the one end of liquid reserve tank, and the connecting pipe runs through the mounting panel and extends to the below and be equipped with the drain pipe, and the equidistance is equipped with the wetting mouth under the drain pipe.
Preferably, in order to ensure the uniformity of smearing the lubricant, a small amount of scraps in the die can be conveniently taken out together after the processing is finished, the cleaning of the inside is ensured, the lubricating mechanism further comprises a circular plate arranged outside the connecting pipe, a soaking and wiping cotton is arranged below the circular plate and matched with the shaping die, and the liquid outlet pipe is positioned inside the soaking and wiping cotton.
Preferably, in order to ensure stability, support columns are arranged between the circular plate and the mounting plate at equal intervals.
Preferably, the method is used. In order to conveniently collect sweeps and lubricant, can also clear up the surface of the soaked wiping cotton, facilitate the next lubrication and use, the collection assembly comprises a storage bucket arranged in one of the grooves, the storage bucket is matched with the soaked wiping cotton, and ultrasonic generating devices are symmetrically arranged on the side walls of the storage bucket.
Preferably, in order to be convenient for carry out the processing use next in order to can be ejecting with the gear after processing finishes, ejection mechanism is equipped with electric putter including the mounting bracket of setting in the processing platform bottom on the mounting bracket, and electric putter wears out the processing platform and is equipped with the roof through the through-hole, roof and plastic mould assorted to the through-hole is seted up at the processing platform middle part.
Compared with the prior art, the utility model has the beneficial effects that:
(1) The lubrication mechanism can ensure that the lubricant is fully and uniformly smeared in the shaping die before processing, so that the resistance of the inner wall of the tooth die can be effectively reduced, the subsequent processing and use are facilitated, the processed shaping die can be conveniently cleaned by the cooperation of the collection assembly, the next processing and use are facilitated, and meanwhile, the lubricant can be uniformly collected, and the subsequent uniform treatment is facilitated;
(2) The lifting moving mechanism can conveniently move with the stamping plate and the lubricating mechanism, so that lubrication operation can be achieved before machining, the gear can be secondarily shaped by matching with the shaping die after lubrication, the gear inside the die can be automatically ejected out after machining is finished through the ejection mechanism, collection is convenient, and next machining and use are performed.
Drawings
FIG. 1 is a schematic diagram of a powder metallurgy gear shaping device capable of automatically applying lubricant according to the present utility model;
FIG. 2 is a schematic diagram of a powder metallurgy gear shaping device capable of automatically applying lubricant according to a second embodiment of the present utility model;
FIG. 3 is a schematic view of a part of a powder metallurgy gear shaping device capable of automatically applying lubricant according to the present utility model;
FIG. 4 is a schematic structural view of an ejection mechanism in a powder metallurgy gear shaping device capable of automatically applying lubricant according to the present utility model;
fig. 5 is a schematic diagram of a part of a lubrication mechanism in a powder metallurgy gear shaping device capable of automatically applying lubricant according to the present utility model.
In the figure: 1. a processing table; 2. a hydraulic telescopic rod; 3. a mounting block; 4. a linear guide rail device; 5. a guide rail moving block; 6. a storage bucket; 7. shaping a die; 8. an ultrasonic wave generating device; 9. a stamping plate; 10. a liquid storage tank; 11. a mounting plate; 12. a connecting pipe; 13. a support column; 14. a circular plate; 15. soaking the wiping cotton; 16. a mounting frame; 17. an electric push rod; 18. a through hole; 19. a top plate; 20. a liquid outlet pipe; 21. a wetting port; 22. a groove.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-5, an embodiment of the present utility model is provided: the utility model provides a but powder metallurgy gear shaping device of automatic lubrication agent application, including the processing platform 1 that conveniently carries out plastic processing to the powder metallurgy gear, in order to guarantee the stability of processing platform 1 when using, the welding has the support fixed support all around in processing platform 1 bottom, processing platform 1 top middle part accessible bolt (or fixture) is provided with plastic mould 7 (comparatively ripe technique, do not repeated here), be convenient for change according to the gear size of processing, processing platform 1 is located the both ends of plastic mould 7 and offered rectangular recess 22, be equipped with in one of them recess 22 and collect the subassembly, can conveniently wet and keep in soaking cotton 15, still conveniently clear up the impurity of its surface adhesion, and another one recess 22 can be corresponding with punching press board 9 when lubricated mechanism lubricates plastic mould 7, avoid contacting with processing platform 1, and cause the damage to equipment, processing platform 1 top is equipped with mounting panel 11 through removing elevating system, be provided with plastic mould 7 assorted punching press board 9 (comparatively ripe technique, do not repeated here), be convenient for cooperate plastic mould 7 to carry out plastic processing to the gear.
Referring to fig. 1-5, in order to facilitate the vertical movement of the stamping plate 9, facilitate the shaping process, and simultaneously facilitate the movement of the lubrication mechanism, facilitate the lubrication of the shaping die 7 before the shaping process of the symmetrical gears, the lifting movement mechanism comprises a hydraulic telescopic rod 2 arranged at four corners of the top end of the processing table 1, the extension end of the hydraulic telescopic rod 2 is provided with a rectangular mounting block 3 through a screw, a linear guide device 4 (which can be driven by a linear motor or replaced by a reciprocating screw rod) which facilitates the horizontal movement of the mounting plate 11 is arranged between the two mounting blocks 3 on the same side, so as to realize the reciprocating movement, the technology is more mature, and is not repeated herein), guide moving blocks 5 which facilitate the sliding on the linear guide device 4 are welded on two sides of the mounting plate 11, and in order to facilitate the ejection of the gears from the shaping die 7 after the shaping process, an ejection mechanism is arranged on the processing table 1, the ejection mechanism comprises a through hole 18 arranged on the processing table 1 and positioned below the shaping die 7, an electric push rod 17 is arranged in the through hole 18, the extension end of the electric push rod 17 is welded with a top plate 19, the top plate 19 is matched with the shaping die 7, the bottom end of the electric push rod 17 can be welded with the bottom end of the mounting frame 16, and the bottom end of the mounting frame is welded with the top plate 16 is welded with the bottom end of the shaping die 1.
Referring to fig. 1-5, in order to automatically apply lubricant to the inside of the die before shaping, and to carry out a small amount of waste scraps and the like in the inside after finishing the processing, a lubrication mechanism is provided on the mounting plate 11, the lubrication mechanism includes a liquid storage tank 10 (the liquid in the inside is lubricant, a mature technology is not described here), which is arranged at the top end of the mounting plate 11, one end of the liquid storage tank 10 is provided with an L-shaped connecting pipe 12 (connected by a pump), a vertical section of the connecting pipe 12 penetrates the mounting plate 11 and extends to a lower side to be connected with a cross-shaped liquid outlet pipe 20, a soaking opening 21 is provided at the lower side of the liquid outlet pipe 20 at equal distance to ensure that when lubricant is applied, the soaked and wiped cotton 15 can be fully soaked, the effect of applying is ensured to be fully uniform, a circular plate 14 is sleeved outside the vertical section of the liquid outlet pipe 20, a supporting column 13 for improving stability is welded between the circular plate 14 and the mounting plate 11, the circular plate 14 is adhered with the soaked cotton 15 (the inside is a mature technology is relatively suitable for applying lubricant to the inside), the liquid outlet pipe 20 and the soaking opening 21 are both positioned inside the wiping cotton 15, and the soaked cotton is placed inside the cleaning cotton is in the ultrasonic bucket 6, the ultrasonic cleaning device is also provided for cleaning the side wall of the inner side wall 6, and the ultrasonic cleaning device is placed in the clean mode is relatively clean the side wall 6, and the inner side is relatively clean by the ultrasonic cleaning device is provided for cleaning the side wall 6, ensuring the cleanliness of the surface of the soaked wiping cotton 15.
Before processing, the mounting plate 11 on the guide rail moving block 5 is moved through the linear guide rail device 4, at this time, the soaked wiping cotton 15 is moved to the position above the shaping die 7, the stamping plate 9 is positioned above the other groove 22, the lubricant in the liquid storage tank 10 is pumped to the liquid outlet pipe 20 through the connecting pipe 12 through the pump, the soaked wiping cotton 15 is soaked through the soaking opening 21, at this time, the soaked wiping cotton 15 is contracted through the hydraulic telescopic rod 2 and moves downwards, enters the shaping die 7, can be smeared with the lubricant inside, then is stretched through the hydraulic telescopic rod 2 and reset, the stamping plate 9 is moved to the position above the shaping die 7 for shaping processing, after processing is finished, the electric push rod 17 is stretched, the top plate 19 is moved upwards, the gear can be ejected, and then contracted and reset, the next use is facilitated, at this time, the operation is repeated, a small amount of chips in the shaping die 7 can be carried out through the soaked wiping cotton 15 and the lubricant, the soaked wiping cotton is moved to the inside the shaping die 6, the waste cotton is stored in the pressure plate 9, the position above the shaping die 7 can be cleaned, the waste cotton is not affected, and the cleaning of the shaping die is carried out, and the waste cotton is cleaned, and the cleaning of the surface of the shaping die is not washed by the ultrasonic wave device 8, and the waste cotton is cleaned, and the cleaning device is guaranteed, and the cleaning of the waste cotton is cleaned, and the waste cotton is cleaned.
It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present utility model may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (7)
1. The utility model provides a powder metallurgy gear shaping device that can paint lubricant automatically, includes processing platform (1) plastic mould (7), its characterized in that: the processing bench is characterized in that the middle of the top end of the processing bench (1) is fixedly connected with the shaping die (7), an ejection mechanism matched with the shaping die (7) is arranged at the bottom end of the processing bench (1), grooves (22) are symmetrically formed in the top end of the processing bench (1), collecting components are arranged in the grooves (22), a mounting plate (11) is arranged on the top end of the processing bench (1) through a lifting moving mechanism, a stamping plate (9) matched with the shaping die (7) is arranged below the mounting plate (11), and a lubricating mechanism is arranged on one side of the stamping plate (9).
2. A powder metallurgy gear shaping device capable of automatically applying a lubricant according to claim 1, wherein: the lifting moving mechanism comprises a linear guide rail device (4) arranged on a processing table (1), guide rail moving blocks (5) matched with the linear guide rail device (4) are symmetrically arranged on two sides of a mounting plate (11), mounting blocks (3) are arranged at two ends of the linear guide rail device (4), and the mounting blocks (3) are connected with the processing table (1) through hydraulic telescopic rods (2).
3. A powder metallurgy gear shaping device capable of automatically applying a lubricant according to claim 2, wherein: the lubricating mechanism comprises a liquid storage tank (10) arranged at the top end of a mounting plate (11), one end of the liquid storage tank (10) is provided with a connecting pipe (12), the connecting pipe (12) penetrates through the mounting plate (11) and extends to the lower side to be provided with a liquid outlet pipe (20), and wetting ports (21) are formed in the lower side of the liquid outlet pipe (20) at equal intervals.
4. A powder metallurgy gear shaping device capable of automatically applying a lubricant according to claim 3, wherein: the lubrication mechanism further comprises a circular plate (14) arranged outside the connecting pipe (12), soaking wiping cotton (15) is arranged below the circular plate (14), the soaking wiping cotton (15) is matched with the shaping die (7), and the liquid outlet pipe (20) is positioned inside the soaking wiping cotton (15).
5. A powder metallurgy gear shaping device capable of automatically applying a lubricant according to claim 4, wherein: support columns (13) are arranged between the circular plate (14) and the mounting plate (11) at equal intervals.
6. A powder metallurgy gear shaping device capable of automatically applying a lubricant according to claim 5, wherein: the collecting assembly comprises a storage hopper (6) arranged in one groove (22), the storage hopper (6) is matched with the soaked wiping cotton (15), and ultrasonic generating devices (8) are symmetrically arranged on the side wall of the storage hopper (6).
7. A powder metallurgy gear shaping device capable of automatically applying a lubricant according to claim 6, wherein: the ejection mechanism comprises a mounting frame (16) arranged at the bottom end of the processing table (1), an electric push rod (17) is arranged on the mounting frame (16), the electric push rod (17) penetrates out of the processing table (1) through a through hole (18) and is provided with a top plate (19), the top plate (19) is matched with the shaping die (7), and the through hole (18) is formed in the middle of the processing table (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321084927.9U CN220216473U (en) | 2023-05-08 | 2023-05-08 | Powder metallurgy gear shaping device capable of automatically smearing lubricant |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321084927.9U CN220216473U (en) | 2023-05-08 | 2023-05-08 | Powder metallurgy gear shaping device capable of automatically smearing lubricant |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220216473U true CN220216473U (en) | 2023-12-22 |
Family
ID=89196340
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321084927.9U Active CN220216473U (en) | 2023-05-08 | 2023-05-08 | Powder metallurgy gear shaping device capable of automatically smearing lubricant |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220216473U (en) |
-
2023
- 2023-05-08 CN CN202321084927.9U patent/CN220216473U/en active Active
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