CN220216028U - Energy-saving heating module for ultrasonic cleaning equipment - Google Patents
Energy-saving heating module for ultrasonic cleaning equipment Download PDFInfo
- Publication number
- CN220216028U CN220216028U CN202321438833.7U CN202321438833U CN220216028U CN 220216028 U CN220216028 U CN 220216028U CN 202321438833 U CN202321438833 U CN 202321438833U CN 220216028 U CN220216028 U CN 220216028U
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- Prior art keywords
- heating element
- heat exchanger
- heating
- ultrasonic cleaning
- exchanger cavity
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 73
- 238000004506 ultrasonic cleaning Methods 0.000 title claims abstract description 18
- 239000007788 liquid Substances 0.000 claims abstract description 20
- 238000009826 distribution Methods 0.000 claims abstract description 9
- 238000009413 insulation Methods 0.000 claims description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 3
- 229910021389 graphene Inorganic materials 0.000 claims description 3
- 238000004140 cleaning Methods 0.000 abstract description 22
- 238000010992 reflux Methods 0.000 abstract description 4
- 239000011810 insulating material Substances 0.000 description 7
- 239000002184 metal Substances 0.000 description 4
- 238000005234 chemical deposition Methods 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N Alumina Chemical compound [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
Landscapes
- Cleaning Or Drying Semiconductors (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The utility model discloses an energy-saving heating module for ultrasonic cleaning equipment, which comprises a heating element, a heat exchanger cavity and a meshed flow dividing plate; the bottom of heat exchanger cavity is equipped with the backward flow mouth, the top is equipped with the liquid outlet, heating element and flow distribution plate set up respectively in the heat exchanger cavity, heating element is located the upper portion of flow distribution plate, the backward flow mouth is located the lower part of flow distribution plate. The heat exchanger has the advantages that the cleaning solution to be heated enters the heat exchanger cavity from the reflux port, is split by the meshed splitter plate, flows out of the liquid outlet at the top of the heat exchanger cavity after being heated by the heating element, and then enters the cleaning link of the cleaning equipment. The mesh-shaped flow dividing plate ensures that the cleaning liquid flows back to the surface of the heating element uniformly, the cleaning liquid is heated by the heating element fully, and then flows out from the liquid outlet at the upper part. The mesh-shaped flow dividing plate ensures that the cleaning solution can be sufficiently heated by the heating element.
Description
Technical Field
The utility model relates to the technical field of energy-saving heating of ultrasonic cleaning equipment, in particular to an energy-saving heating module for ultrasonic cleaning equipment.
Background
The cleaning liquid of the existing ultrasonic cleaning equipment is heated by using a traditional tubular metal heating pipe as a heating source, and the ultrasonic cleaning equipment has the advantages that the heat exchange area between the heating source and the heated liquid is usually smaller due to the self structural characteristics of the tubular metal heating pipe, the heating speed of the cleaning liquid is low, the conversion efficiency of the heating source is low, and the production efficiency is further influenced.
Disclosure of Invention
The utility model aims to solve the technical problem of providing an energy-saving heating module for ultrasonic cleaning equipment aiming at the defects of the prior art.
In order to solve the technical problems, the utility model adopts the following technical scheme.
An energy-saving heating module for ultrasonic cleaning equipment comprises a heating element, a heat exchanger cavity and a meshed flow dividing plate; the bottom of heat exchanger cavity is equipped with the backward flow mouth, the top is equipped with the liquid outlet, heating element and flow distribution plate set up respectively in the heat exchanger cavity, heating element is located the upper portion of flow distribution plate, the backward flow mouth is located the lower part of flow distribution plate.
The heat exchanger is characterized in that a heat insulation layer is arranged outside the heat exchanger cavity.
One preferable scheme is that the heating element is of a planar strip-shaped structure.
One or more heating elements are arranged in parallel with the flow dividing plate, so that the mesh holes of the flow dividing plate are perpendicular to the heating elements.
One preferred solution is when the heating elements are a plurality of heating elements connected in parallel.
The heating element is an electrothermal film heater or a graphene heater.
The energy-saving heating module for the ultrasonic cleaning equipment provided by the embodiment of the utility model has at least the following beneficial effects: the cleaning solution to be heated enters the heat exchanger cavity from the reflux port, is split by the meshed splitter plate, is heated by the heating element, flows out from the liquid outlet at the top of the heat exchanger cavity, and enters the cleaning link of the cleaning equipment. The mesh-shaped flow dividing plate ensures that the cleaning liquid flows back to the surface of the heating element uniformly, the cleaning liquid is heated by the heating element fully, and then flows out from the liquid outlet at the upper part. The mesh-shaped flow dividing plate ensures that the cleaning solution can be sufficiently heated by the heating element. The traditional linear heating element is changed into a planar heating element, so that the heat exchange area between the heating element and the heated liquid is increased, and the production efficiency is improved.
The foregoing description is only an overview of the present utility model, and is intended to be implemented in accordance with the teachings of the present utility model, as well as the preferred embodiments thereof, together with the following detailed description of the utility model, given by way of illustration only, together with the accompanying drawings.
Drawings
FIG. 1 is a schematic diagram of the present utility model;
fig. 2 is a schematic diagram of the present utility model.
Detailed Description
The utility model is described in more detail below with reference to the drawings and examples.
As shown in fig. 1 and 2, an energy-saving heating module for an ultrasonic cleaning apparatus includes a heating element 3, a heat exchanger chamber 2 and a mesh-shaped flow dividing plate 4; the bottom of the heat exchanger cavity 2 is provided with a reflux port 5, the top is provided with a liquid outlet 1, the heating element 3 and the flow dividing plate 4 are respectively arranged in the heat exchanger cavity 2, the heating element 3 is positioned on the upper part of the flow dividing plate 4, and the reflux port 5 is positioned on the lower part of the flow dividing plate 4.
As shown in fig. 1 and 2, the cleaning solution to be heated enters the heat exchanger cavity 2 from the backflow port 5, is split by the meshed splitter plate 4, is heated by the heating element 3, flows out from the liquid outlet 1 at the top of the heat exchanger cavity 2, and then enters the cleaning link of the cleaning device. The mesh-shaped flow dividing plate 4 ensures that the cleaning liquid flows back to the surface of the heating element 3, the cleaning liquid is uniformly and fully heated by the heating element 3, and then flows out from the liquid outlet 1 at the upper part. The mesh-like flow dividing plate 4 ensures that the cleaning solution is sufficiently heated by the heating element 3.
As shown in fig. 1 and 2, the heat exchanger cavity 2 is externally provided with a heat insulation layer 6. The heat insulation layer 6 prevents the heat exchange between the heat exchanger cavity 2 and air to increase energy consumption.
As shown in fig. 1 and 2, the heating element 3 has a planar elongated structure.
As shown in fig. 1 and 2, the heating element 3 is one or more, and the heating element 3 is arranged parallel to the dividing plate 4, so that the mesh of the dividing plate 4 is perpendicular to the heating element 3.
As shown in fig. 1 and 2, when the number of heating elements 3 is plural, the plural heating elements 3 are connected in parallel.
As shown in fig. 1 and 2, the heating element 3 is an electrothermal film heater or a graphene heater. The heating element 3 replaces the traditional metal resistance wire-shaped heating element 3, so that the heat exchange condition between the cleaning solution and the heating element 3 is optimized, and the heated speed of the cleaning solution is improved; compared with the traditional ultrasonic cleaning equipment of the metal resistance wire-shaped heating tube, the electric heat conversion efficiency is higher.
As shown in fig. 1 and 2, the electrothermal film heater may be a heating element 3 formed by printing a thick film resistor on the surface of a nonmetallic insulating material. The heat exchanger cavity 2 may be in the shape of a square cylinder, a circular cylinder, etc.
The nonmetallic insulating material can be high-temperature resistant insulating materials such as quartz glass, microcrystalline glass, high-boron glass, alumina ceramic and the like. The nonmetallic insulating material is prepared into a U-shaped tube in advance, nano resistance slurry is uniformly coated on the inner wall of the U-shaped tube or a nano conductive layer is generated by chemical deposition, and then a conductive electrode is led out, so that the electrothermal film electric heater capable of being electrified and heating is manufactured. The nonmetallic insulating material can also be prepared into a sheet shape, and a nano conductive layer is generated by uniformly coating nano resistance slurry or chemical deposition on a certain surface of the nonmetallic insulating material, and then a conductive electrode is led out. The conductive layer is encapsulated by the same-sized sheet insulating material to form the flat electrothermal film heater.
The foregoing is a specific embodiment of the utility model, it will be appreciated by those skilled in the art that modifications and variations may be made without departing from the principles of the utility model, and such modifications and variations are to be regarded as being within the scope of the utility model.
Claims (6)
1. An energy-conserving module that generates heat for ultrasonic cleaning equipment, its characterized in that: comprises a heating element, a heat exchanger cavity and a mesh-shaped flow dividing plate; the bottom of heat exchanger cavity is equipped with the backward flow mouth, the top is equipped with the liquid outlet, heating element and flow distribution plate set up respectively in the heat exchanger cavity, heating element is located the upper portion of flow distribution plate, the backward flow mouth is located the lower part of flow distribution plate.
2. The energy saving and heating module for ultrasonic cleaning equipment according to claim 1, wherein the heat exchanger cavity is externally covered with a heat insulation layer.
3. The energy saving and heating module for an ultrasonic cleaning apparatus according to claim 1, wherein the heating element is a planar elongated structure.
4. An energy saving and heating module for an ultrasonic cleaning apparatus according to claim 3, wherein the heating element is one or more, and the heating element is arranged in parallel with the flow dividing plate such that the mesh of the flow dividing plate is perpendicular to the heating element.
5. The energy saving and heating module for ultrasonic cleaning equipment according to claim 4, wherein when the heating elements are plural, the plural heating elements are connected in parallel.
6. The energy saving heating module for an ultrasonic cleaning apparatus according to claim 1, wherein the heating element is an electrothermal film heater or a graphene heater.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202321438833.7U CN220216028U (en) | 2023-06-07 | 2023-06-07 | Energy-saving heating module for ultrasonic cleaning equipment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202321438833.7U CN220216028U (en) | 2023-06-07 | 2023-06-07 | Energy-saving heating module for ultrasonic cleaning equipment |
Publications (1)
Publication Number | Publication Date |
---|---|
CN220216028U true CN220216028U (en) | 2023-12-22 |
Family
ID=89198010
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202321438833.7U Active CN220216028U (en) | 2023-06-07 | 2023-06-07 | Energy-saving heating module for ultrasonic cleaning equipment |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN220216028U (en) |
-
2023
- 2023-06-07 CN CN202321438833.7U patent/CN220216028U/en active Active
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