CN220210022U - Electric fracturing energy storage system - Google Patents

Electric fracturing energy storage system Download PDF

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Publication number
CN220210022U
CN220210022U CN202321380593.XU CN202321380593U CN220210022U CN 220210022 U CN220210022 U CN 220210022U CN 202321380593 U CN202321380593 U CN 202321380593U CN 220210022 U CN220210022 U CN 220210022U
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energy
energy storage
storage device
fracturing
energy conversion
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CN202321380593.XU
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牟新明
吴俊伟
聂鹏
乔汉杰
钟山
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Aois Ocean Engineering Shanghai Co ltd
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Aois Ocean Engineering Shanghai Co ltd
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Abstract

The utility model provides an electrically driven fracturing energy storage system which comprises electrically driven fracturing equipment and an energy storage device, wherein the input ends of the electrically driven fracturing equipment and the energy storage device are connected with a power grid, and the output end of the energy storage device is connected with the input end of the electrically driven fracturing equipment; the energy conversion system comprises a flywheel energy conversion mechanism, a hydraulic energy conversion mechanism and a self-generating mechanism which utilize the main motor in the electric drive fracturing equipment to brake for energy conversion, wherein the output ends of the flywheel energy conversion mechanism, the hydraulic energy conversion mechanism and the self-generating mechanism are connected with the input end of an energy storage device.

Description

Electric fracturing energy storage system
Technical Field
The utility model belongs to the technical field of oilfield fracturing, and particularly relates to an electric drive fracturing energy storage system.
Background
With the large-scale development of fracturing construction, the electric power problem becomes a key problem for restricting the development, taking 70000HHP full-electric drive fracturing platform as an example: sixteen 5000 electric drive fracturing sleds (two spare), two electric sand mixing sleds, two electric instrument sleds, two electric water supply sleds, one electric acid supply sleds, one electric liquid supply sleds and one electric pumping perforating sleds are arranged on the field of the all electric drive fracturing platform, the maximum power load reaches 30000kW when the all electric drive equipment works simultaneously, a 35KV power supply special line is adopted for power supply, compared with resident power, the power consumption difference in the early stage and the later stage of construction is large, the fracturing operation has staged and high peak power consumption, and the power grid utilization rate is not high after the fracturing construction is finished, so that the problem of the power grid utilization rate can be effectively solved by adopting a movable energy storage system.
In the existing electrically driven fracturing system, although the problem of low power grid utilization rate is solved by additionally arranging an energy storage system, when the electrically driven fracturing system is stopped, the driving main motor continues to operate under the action of inertia force until the electrically driven fracturing system is stopped by mechanical friction force, and the time of stopping is longer and the energy loss is larger because the output power and the inertia of the large driving main motor are large.
How to design an electrically driven fracturing energy storage system and how to realize energy recovery and reduce energy consumption of stopping the electrically driven fracturing system is a problem to be solved at present.
Disclosure of Invention
In view of the above-mentioned drawbacks of the prior art, an object of the present utility model is to provide an electrically driven fracturing energy storage system, which is used for solving the problem of high energy consumption of the electrically driven fracturing system in the prior art.
In order to achieve the above purpose, the utility model provides an electrically driven fracturing energy storage system, which comprises electrically driven fracturing equipment and an energy storage device, wherein the input ends of the electrically driven fracturing equipment and the energy storage device are connected with a power grid, and the output end of the energy storage device is connected with the input end of the electrically driven fracturing equipment;
the energy conversion system comprises a flywheel energy conversion mechanism, a hydraulic energy conversion mechanism and a self-generating mechanism, wherein the flywheel energy conversion mechanism, the hydraulic energy conversion mechanism and the self-generating mechanism are used for performing energy conversion by utilizing braking of a main motor in the electric drive fracturing equipment, and the output ends of the flywheel energy conversion mechanism, the hydraulic energy conversion mechanism and the self-generating mechanism are connected with the input end of the energy storage device.
By adopting the technical scheme: the energy storage device is arranged to provide power for the electrically driven fracturing equipment, so that the power is provided for the electrically driven fracturing equipment together, and the energy storage device can continuously provide power for the electrically driven fracturing equipment for a certain time when a power grid fails and is powered off in the fracturing operation process, so that the electrically driven fracturing equipment can be used for treating accidents; in the non-fracturing operation time, the power grid directly charges the energy storage device, so that the effects of adjusting electricity price, peak clipping and valley filling can be achieved; the energy conversion system is arranged to convert the main motor braking mechanical energy in the electric drive fracturing equipment into other forms of energy to be transmitted to the energy storage device for storage through the flywheel energy conversion mechanism, the hydraulic energy conversion mechanism and the self-generating mechanism respectively, and the energy can be directly supplied to the electric drive fracturing equipment for use through the energy storage device subsequently, so that the recovery and the utilization of the main motor braking mechanical energy in the electric drive fracturing equipment are realized, and the energy loss caused by shutdown of the electric drive fracturing system is reduced.
In an embodiment of the present utility model, the system further includes a controller, where the controller is connected to the electrically driven fracturing device, the energy conversion system, and the energy storage device, respectively, and controls the electrically driven fracturing device, the energy conversion system, and the energy storage device connected thereto through the controller.
By adopting the technical scheme: the controller is used for monitoring the running state of the electrically-driven fracturing equipment to automatically control the energy conversion system and the energy storage device, so that the automation of energy recycling is realized.
In an embodiment of the present utility model, the energy storage device is configured to store and release, to the electrically driven fracturing device, energy obtained by converting main motor braking mechanical energy in the electrically driven fracturing device and electrical energy obtained by the electrical grid.
By adopting the technical scheme: all the energy can be integrated, and the energy can be supplied to the electrically-driven fracturing equipment directly through the energy storage device.
In an embodiment of the utility model, the flywheel energy conversion mechanism body is a flywheel generator, and a flywheel of the flywheel generator rotates along with an output shaft of a main motor in the electrically-driven fracturing equipment, and the flywheel is utilized to rotate by inertia to drive the generator to generate electricity when the main motor of the electrically-driven fracturing equipment is braked.
By adopting the technical scheme: the main motor in the electric drive fracturing equipment can drive the flywheel to rotate at a high speed during operation, and the flywheel can continuously rotate under the action of self inertia when the main motor brakes, so that the generator is driven to generate electricity and is conducted to the energy storage device to store energy, and the utilization of the shutdown inertial energy of the electric drive fracturing equipment is realized.
In an embodiment of the utility model, the hydraulic energy conversion mechanism is used for converting energy in the main motor into compression energy and transmitting the compression energy to the energy storage device for storage when the main motor in the electrically driven fracturing equipment is braked.
By adopting the technical scheme: when the hydraulic energy conversion mechanism brakes a main motor in the electrically driven fracturing equipment, the energy in the electrically driven fracturing equipment is converted into compression energy to be stored, when the electrically driven fracturing equipment runs again, the compression energy can be converted into hydraulic pressure and pneumatic pressure energy to be released, the hydraulic energy conversion mechanism drives the electrically driven fracturing equipment to run together with the main motor, and when the instantaneous pressure of the electrically driven fracturing equipment system increases, the hydraulic energy conversion mechanism can absorb the energy of the part so as to ensure that the pressure of the whole electrically driven fracturing equipment system is normal.
In an embodiment of the present utility model, the self-generating mechanism is configured to perform self-generation of the main motor by using a drag torque generated when the main motor in the electrically driven fracturing device is braked.
By adopting the technical scheme: when the electric drive fracturing equipment receives a braking instruction and brakes, the main motor is converted into a braking mode from a driving mode to enable the main motor to generate negative torque to participate in braking force distribution of self braking when the electric drive fracturing equipment is in full of energy recovery starting conditions, meanwhile, a transmission shaft of the main motor drives a rotor of the main motor to cut a stator magnetic induction wire under the inertia effect along with a fracturing pump shaft in the braking force distribution process of the main motor, the working characteristic enables the main motor to serve as a generator in the braking process, energy lost is converted into electric energy to be transmitted and stored into an energy storage device, the purpose of energy recovery is achieved, energy waste can be reduced, and abrasion of a brake pad can be reduced.
Advantageous effects
In the structure, on the basis of arranging the energy storage device, an energy conversion system is additionally arranged to recycle the braking mechanical energy of the main motor in the electrically-driven fracturing equipment in cooperation with the energy storage device, so that the aim of reducing the energy consumption of the electrically-driven fracturing system when the fracturing system stops is fulfilled; the popularization and application have good economic benefit and social benefit.
Drawings
Fig. 1 is a schematic diagram of the present utility model.
Detailed Description
Further advantages and effects of the present utility model will become apparent to those skilled in the art from the disclosure of the present utility model, which is described by the following specific examples.
Please refer to fig. 1. It should be understood that the structures, proportions, sizes, etc. shown in the drawings are for illustration purposes only and should not be construed as limiting the utility model to the extent that it can be practiced, since modifications, changes in the proportions, or otherwise, used in the practice of the utility model, are not intended to be critical to the essential characteristics of the utility model, but are intended to fall within the spirit and scope of the utility model. Also, the terms such as "upper," "lower," "left," "right," "middle," and "a" and the like recited in the present specification are merely for descriptive purposes and are not intended to limit the scope of the utility model, but are intended to provide relative positional changes or modifications without materially altering the technical context in which the utility model may be practiced.
As shown in fig. 1, the utility model provides an electrically driven fracturing energy storage system, which comprises electrically driven fracturing equipment and an energy storage device, wherein the input ends of the electrically driven fracturing equipment and the energy storage device are connected with a power grid, and the output end of the energy storage device is connected with the input end of the electrically driven fracturing equipment; the energy storage device is arranged to provide power for the electrically driven fracturing equipment, so that the power is provided for the electrically driven fracturing equipment together, and the energy storage device can continuously provide power for the electrically driven fracturing equipment for a certain time when a power grid fails and is powered off in the fracturing operation process, so that the electrically driven fracturing equipment can be used for treating accidents; in the non-fracturing operation time, the power grid directly charges the energy storage device, so that the effects of adjusting electricity price, peak clipping and valley filling can be achieved.
The energy conversion system comprises a flywheel energy conversion mechanism, a hydraulic energy conversion mechanism and a self-generating mechanism which utilize the braking of the main motor in the electric drive fracturing equipment to perform energy conversion, wherein the output ends of the flywheel energy conversion mechanism, the hydraulic energy conversion mechanism and the self-generating mechanism are connected with the input end of the energy storage device; the energy conversion system is arranged to convert the main motor braking mechanical energy in the electric drive fracturing equipment into other forms of energy to be transmitted to the energy storage device for storage through the flywheel energy conversion mechanism, the hydraulic energy conversion mechanism and the self-generating mechanism respectively, and the energy can be directly supplied to the electric drive fracturing equipment for use through the energy storage device subsequently, so that the recovery and the utilization of the main motor braking mechanical energy in the electric drive fracturing equipment are realized, and the energy loss caused by shutdown of the electric drive fracturing system is reduced.
The energy storage device comprises an energy storage device, an electric drive fracturing device, an energy conversion system and a controller, wherein the energy storage device is connected with the energy storage device; the controller is used for monitoring the running state of the electrically-driven fracturing equipment to automatically control the energy conversion system and the energy storage device, so that the automation of energy recycling is realized.
Further, the energy storage device is used for storing and releasing energy obtained by converting main motor braking mechanical energy in the electric drive fracturing equipment and electric energy obtained by a power grid to the electric drive fracturing equipment; all the energy can be integrated, and the energy can be supplied to the electrically-driven fracturing equipment directly through the energy storage device.
Further, the flywheel energy conversion mechanism main body is a flywheel generator, a flywheel of the flywheel generator rotates along with an output shaft of a main motor in the electric drive fracturing equipment, and the flywheel is used for driving the generator to generate electricity by utilizing inertial rotation of the flywheel when the main motor of the electric drive fracturing equipment is braked; the main motor in the electric drive fracturing equipment can drive the flywheel to rotate at a high speed during operation, and the flywheel can continuously rotate under the action of self inertia when the main motor brakes, so that the generator is driven to generate electricity and is conducted to the energy storage device to store energy, and the utilization of the shutdown inertial energy of the electric drive fracturing equipment is realized.
Further, when the main motor in the electrically driven fracturing equipment is braked, the hydraulic energy conversion mechanism converts energy in the electrically driven fracturing equipment into compression energy to be stored, when the electrically driven fracturing equipment is operated again, the compression energy can be converted into hydraulic pressure and pneumatic pressure energy to be released, the hydraulic energy conversion mechanism and the main motor drive the electrically driven fracturing equipment to operate together, and when the instantaneous pressure of the electrically driven fracturing equipment system is increased, the hydraulic energy conversion mechanism can absorb the energy of the part so as to ensure that the pressure of the whole electrically driven fracturing equipment system is normal.
Further, the self-generating mechanism is used for self-generating of the main motor by utilizing a drag torque generated when the main motor in the electric drive fracturing equipment is braked; when the electric drive fracturing equipment receives a braking instruction and brakes, the main motor is converted into a braking mode from a driving mode to enable the main motor to generate negative torque to participate in braking force distribution of self braking when the electric drive fracturing equipment is in full of energy recovery starting conditions, meanwhile, a transmission shaft of the main motor drives a rotor of the main motor to cut a stator magnetic induction wire under the inertia effect along with a fracturing pump shaft in the braking force distribution process of the main motor, the working characteristic enables the main motor to serve as a generator in the braking process, energy lost is converted into electric energy to be transmitted and stored into an energy storage device, the purpose of energy recovery is achieved, energy waste can be reduced, and abrasion of a brake pad can be reduced.
When the electric drive fracturing equipment is in specific implementation, the electric network is taken as a main part, the energy storage device is taken as an auxiliary part, and power is supplied to the electric drive fracturing equipment together; in the non-fracturing operation time, the power grid charges the energy storage device, so that the energy storage device is guaranteed to be electrified, and meanwhile, the energy storage device can be matched to play roles in adjusting electricity price and peak clipping and valley filling; when the electric drive fracturing equipment is stopped, the energy conversion system can convert braking mechanical energy generated by the main motor in the electric drive fracturing equipment and transmit the braking mechanical energy to the energy storage device for energy storage, so that the electric drive fracturing equipment is conveniently and subsequently supplied again for use, and the effects of energy recycling and stopping power consumption reduction are realized.
In summary, the utility model provides an electrically driven fracturing energy storage system, which is additionally provided with an energy conversion system on the basis of arranging an energy storage device to recycle the braking mechanical energy of a main motor in electrically driven fracturing equipment in cooperation with the energy storage device, so as to achieve the purpose of reducing the energy consumption of the electrically driven fracturing system; the popularization and application have good economic benefit and social benefit. Therefore, the utility model effectively overcomes various defects in the prior art and has high industrial utilization value.
The above embodiments are merely illustrative of the principles of the present utility model and its effectiveness, and are not intended to limit the utility model. Modifications and variations may be made to the above-described embodiments by those skilled in the art without departing from the spirit and scope of the utility model. Accordingly, it is intended that all equivalent modifications and variations of the utility model be covered by the claims, which are within the ordinary skill of the art, be within the spirit and scope of the present disclosure.

Claims (6)

1. The electric drive fracturing energy storage system comprises electric drive fracturing equipment and an energy storage device, wherein the input ends of the electric drive fracturing equipment and the energy storage device are connected with a power grid, and the output end of the energy storage device is connected with the input end of the electric drive fracturing equipment;
the energy conversion system comprises a flywheel energy conversion mechanism, a hydraulic energy conversion mechanism and a self-generating mechanism, wherein the flywheel energy conversion mechanism, the hydraulic energy conversion mechanism and the self-generating mechanism are used for performing energy conversion by utilizing braking of a main motor in the electric drive fracturing equipment, and the output ends of the flywheel energy conversion mechanism, the hydraulic energy conversion mechanism and the self-generating mechanism are connected with the input end of the energy storage device.
2. An electrically driven fracturing energy storage system according to claim 1, characterized in that: the device comprises an electric drive fracturing device, an energy conversion system and an energy storage device, and is characterized by further comprising a controller which is respectively connected with the electric drive fracturing device, the energy conversion system and the energy storage device and controls the electric drive fracturing device, the energy conversion system and the energy storage device which are connected with the controller.
3. An electrically driven fracturing energy storage system according to claim 1, characterized in that: the energy storage device is used for storing and releasing energy obtained by converting main motor braking mechanical energy in the electrically-driven fracturing equipment and electric energy obtained by a power grid to the electrically-driven fracturing equipment.
4. An electrically driven fracturing energy storage system according to claim 1, characterized in that: the flywheel energy conversion mechanism body is a flywheel generator, a flywheel of the flywheel generator rotates along with an output shaft of a main motor in the electric drive fracturing equipment, and the flywheel is utilized to rotate to drive the generator to generate electricity when the main motor of the electric drive fracturing equipment is braked.
5. An electrically driven fracturing energy storage system according to claim 1, characterized in that: the hydraulic energy conversion mechanism is used for converting energy in the main motor into compression energy and transmitting the compression energy to the energy storage device for storage when the main motor in the electrically driven fracturing equipment is braked.
6. An electrically driven fracturing energy storage system according to claim 1, characterized in that: the self-generating mechanism is used for self-generating of the main motor by utilizing the drag torque generated when the main motor in the electrically-driven fracturing equipment brakes.
CN202321380593.XU 2023-06-01 2023-06-01 Electric fracturing energy storage system Active CN220210022U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202321380593.XU CN220210022U (en) 2023-06-01 2023-06-01 Electric fracturing energy storage system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202321380593.XU CN220210022U (en) 2023-06-01 2023-06-01 Electric fracturing energy storage system

Publications (1)

Publication Number Publication Date
CN220210022U true CN220210022U (en) 2023-12-19

Family

ID=89147818

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202321380593.XU Active CN220210022U (en) 2023-06-01 2023-06-01 Electric fracturing energy storage system

Country Status (1)

Country Link
CN (1) CN220210022U (en)

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