CN220198491U - Extruder for processing high polymer material - Google Patents
Extruder for processing high polymer material Download PDFInfo
- Publication number
- CN220198491U CN220198491U CN202321580684.8U CN202321580684U CN220198491U CN 220198491 U CN220198491 U CN 220198491U CN 202321580684 U CN202321580684 U CN 202321580684U CN 220198491 U CN220198491 U CN 220198491U
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- Prior art keywords
- fixedly connected
- extruder
- swing joint
- controller
- processing
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- 239000002861 polymer material Substances 0.000 title claims abstract description 26
- 239000000463 material Substances 0.000 claims abstract description 83
- 238000001816 cooling Methods 0.000 claims abstract description 36
- 238000010438 heat treatment Methods 0.000 claims abstract description 20
- 238000003756 stirring Methods 0.000 claims abstract description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 15
- 238000002156 mixing Methods 0.000 claims description 13
- 239000000498 cooling water Substances 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000007493 shaping process Methods 0.000 description 3
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 2
- 230000001788 irregular Effects 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 241000081385 Marchesinia Species 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
The utility model relates to the technical field of extruders and discloses an extruder for processing high polymer materials, which comprises a feeding bin, wherein the bottom of the feeding bin is fixedly connected with a radiator, the bottom of the radiator is fixedly connected with a controller, the bottom of the controller is fixedly connected with a signal pipe, the bottom of the signal pipe is fixedly connected with a material stirrer, the bottom of the material stirrer is fixedly connected with an operating table, one side of the operating table is fixedly connected with a power device, the power device comprises an engine, one side of the engine is movably connected with a power controller, one side of the power controller is movably connected with a converter, the other side of the operating table is fixedly connected with a heater, the heater comprises a heating bin, the bottom of the heating bin is fixedly connected with a ventilator, the inner side of the heater is movably connected with a stirring shaft, one side of the stirring shaft is fixedly connected with a discharge hole, and one side of the discharge hole is fixedly connected with a cooling pool.
Description
Technical Field
The utility model relates to the technical field of extruders, in particular to an extruder for processing high polymer materials.
Background
The extruder originated in the 18 th century and the manual piston extruder manufactured by Joseph Bramah (england) in 1795 for the manufacture of seamless lead tubes was considered the first extruder in the world. Since then, during the first 50 years of the 19 th century, extruders have been essentially only suitable for use in the production of lead pipes, the processing of macaroni and other foods, the brick making and ceramic industries. In the development of a manufacturing method, patent of producing a solid-tertblasted wire by an extruder, which was applied for in 1845 by r.brooman, was explicitly described 1. The extruder was subsequently modified by the firm h.bewlgy and was used in 1851 to coat copper wire of the 1 st submarine cable between the Dover and Calais companies. The first patent to use an archimedes screw extruder was obtained by english, m.gray, 1879. The extrusion process was increasingly important over the next 25 years.
And the extruder which is gradually operated by electric force rapidly replaces the former manual extruder. The german mechanical manufacturer Paul Troestar in 1935 produced an extruder for thermoplastics. In 1939, they developed plastic extruders to a current stage, the modern single screw extruder stage, which can divide the die into a right angle die and a bevel die, etc., depending on the die flow direction and the angle of the screw center line. The screw extruder relies on pressure and shearing force generated by screw rotation, so that materials can be fully plasticized and uniformly mixed, and the materials are molded through a die. Plastic extruders can be classified basically into twin-screw extruders, single-screw extruders and less common multi-screw extruders and screw-less extruders.
The polymer material processed by the existing polymer material has some problems during working, specifically as follows:
the method comprises the following steps: the feeding bin of the traditional extruder cannot accurately find the consumption amount of the high polymer material due to the reasons of the constituent materials, the high polymer material cannot be timely supplemented, and the condition that faults or irregular shapes occur in finished products extruded by the subsequent extruder due to the deficiency of the high polymer material can influence the overall quality of the products.
The traditional material is cooled by a cooling water pipe, but the inner wall is easy to form scale and the outside is easy to corrode and rust after long-time use due to the closed state of the cooling water pipe, the scale is gradually fused by a high-temperature polymer material, the stability of the molecular structure of the polymer material is affected by the existence of the scale, the service life of the polymer material is shortened, and the quality of a product produced by using the polymer material is affected.
Disclosure of Invention
In order to overcome the above-mentioned drawbacks of the prior art, the present utility model provides an extruder for processing polymer materials, which solves the above-mentioned problems of the prior art.
The utility model provides the following technical scheme: the extruder for processing the high polymer material comprises a feeding bin, wherein the feeding bin comprises a radiator, the bottom of the radiator is fixedly connected with a controller, the bottom of the controller is fixedly connected with a signal pipe, the bottom of the signal pipe is fixedly connected with a material stirrer, the bottom of the material stirrer is fixedly connected with a material connecting pipe, the top of the material stirrer is fixedly connected with a storage bin, the side surface of the storage bin is fixedly connected with a scale, the side surface of the storage bin is provided with a material observation window, the bottom of the material connecting pipe is fixedly connected with an operation desk, the operation desk comprises a display, the bottom of the display is fixedly connected with a control panel, the side surface of the control panel is fixedly connected with a control key, one side of the operation desk is fixedly connected with a power device, the power device comprises an engine,
one side swing joint of engine has power controller, one side swing joint of power controller has the converter, the opposite side fixedly connected with heater of operation panel, the heater includes the heating storehouse, the bottom fixedly connected with ventilator of heating storehouse, the inboard swing joint of heating storehouse has the (mixing) shaft, the outside swing joint of (mixing) shaft has the mount, the side fixedly connected with discharge gate of (mixing) shaft, the side fixedly connected with design mouth of discharge gate, one side swing joint of design mouth has the cooling tank, the cooling tank includes the pool board, the pool board side is equipped with the delivery port, the opposite side of pool board is equipped with the water inlet, the bottom fixedly connected with base of pool board, the side of pool board is equipped with the cooling port, the top of base is equipped with the cooling tank.
Further, the feeding bin comprises a storage bin, a material observation window is arranged on the side face of the storage bin, a scale is fixedly connected to the side face of the material observation window, the scale can clearly observe the loss condition of materials, a material stirrer is fixedly connected to the bottom of the storage bin, different materials can be fully mixed by the material stirrer, and a controller is fixedly connected to the side face of the material stirrer.
Further, one side of the engine is movably connected with a power controller, one side of the power controller is fixedly connected with a converter, and the bottom of the converter is fixedly connected with an operating platform.
Further, a control panel is fixedly connected to the bottom of the display, a control key is fixedly connected to the side face of the display, and an operation table is fixedly connected to the bottom of the control key
Further, the inside swing joint of heating storehouse has the (mixing) shaft, the inboard swing joint of mount has the (mixing) shaft, the bottom fixedly connected with ventilator in heating storehouse.
Further, one side fixedly connected with discharge gate of (mixing) shaft, one side fixedly connected with design mouth of discharge gate.
Further, a water inlet is formed in one side of the pool plate, a water outlet is formed in the other side of the pool plate, a cooling port is formed in the middle of the inner side of the pool plate, and a cooling groove is formed in the middle of the base.
The utility model has the technical effects and advantages that:
1. the utility model is beneficial to observing the service condition of materials in real time by arranging the scale and the material observation window, the traditional feeding bin cannot observe the material left in the bin to cause the waste of the materials or the phenomenon of irregular shape or fault of subsequent products due to the shortage of the materials, the material left in the feeding bin can be clearly observed by arranging the material observation window, and the material left in the feeding bin can be timely found and supplemented when the material is insufficient, so that the problem is effectively avoided.
2. The cooling tank is arranged, so that the cooling and shaping of the high polymer material are facilitated, the traditional cooling is realized through the cooling water pipe, but the inner wall is easy to form scale and the outer part is easy to corrode and rust after long-time use due to the closed state of the cooling water pipe, the quality of the high polymer material can be influenced, and the influence on the high polymer material can be reduced under the condition that the cooling effect is unchanged due to the fact that the cooling tank is cooled by running water.
Drawings
Fig. 1 is a schematic diagram of the overall structure of the present utility model.
FIG. 2 is a schematic view of the structure of the feed bin of the utility model.
Fig. 3 is a schematic view of a heater according to the present utility model.
Fig. 4 is a schematic diagram of the cooling tank structure of the present utility model.
FIG. 5 is a schematic diagram of a cooling tank according to the present utility model.
Fig. 6 is a schematic view of a partial structure of the present utility model.
The reference numerals are: 1. a feeding bin; 101. a heat sink; 102. a controller; 103. a ruler; 104. a signal tube; 105. a material connecting pipe; 106. a material agitator; 107. a storage bin; 108. a material viewing window; 2. a heater; 201. a heating bin; 202. a ventilator; 203. a fixing frame; 204. a discharge port; 205. shaping ports; 206. a stirring shaft; 3. a cooling pool; 301. a pool plate; 302. a water outlet; 303. a base; 304. a cooling port; 305. a cooling tank; 306. a water inlet; 4. a power device; 401. an engine; 402. a power controller; 403. a converter; 5. an operation table; 501. a display; 502. a control panel; 503. and controlling the keys.
Detailed Description
The embodiments of the present utility model will be clearly and completely described below with reference to the drawings in the present utility model, and the configurations of the structures described in the following embodiments are merely examples, and an extruder for processing a polymer material according to the present utility model is not limited to the structures described in the following embodiments, and all other embodiments obtained by a person having ordinary skill in the art without making any inventive effort are within the scope of the present utility model.
Referring to fig. 1 to 6, the utility model provides an extruder for processing high polymer materials, which comprises a feeding bin 1, and is characterized in that: the feeding bin 1 comprises a radiator 101, a controller 102 is fixedly connected to the bottom of the radiator 101, a signal pipe 104 is fixedly connected to the bottom of the controller 102, a material stirrer 106 is fixedly connected to the bottom of the signal pipe 104, a material connecting pipe 105 is fixedly connected to the bottom of the material stirrer 106, a storage bin 107 is fixedly connected to the top of the material stirrer 106, a scale 103 is fixedly connected to the side surface of the storage bin 107, a material observation window 108 is arranged on the side surface of the storage bin 107, an operation table 5 is fixedly connected to the bottom of the material connecting pipe 105, the operation table 5 comprises a display 501, the bottom of the display 501 is fixedly connected to a control panel 502, a control key 503 is fixedly connected to the side surface of the control panel 502, a power unit 4 is fixedly connected to one side of the operation table 5, the power unit 4 comprises an engine 401,
one side swing joint of engine (401) has power controller 402, power controller 402's one side swing joint has converter 403, the opposite side fixedly connected with heater 2 of operation panel 5, heater 2 includes heating storehouse 201, heating storehouse 201's bottom fixedly connected with ventilator 202, heating storehouse 201's inboard swing joint has (mixing) shaft 206, stirring shaft 206's outside swing joint has mount 203, stirring shaft 206's side fixedly connected with discharge gate 204, discharge gate 204's side fixedly connected with design mouth 205, design mouth 205's one side swing joint has cooling pond 3, cooling pond 3 includes pond board 301, chi Ban 301 side is equipped with delivery port 302, pond board 301's opposite side is equipped with water inlet 306, pond board 301's bottom fixedly connected with base 303, pond board 301's side is equipped with cooling port 304, base 303's top is equipped with cooling tank 305, be favorable to can real-time observation and record the loss condition of material, also can make the cooling effect of material best.
In a preferred embodiment, the feeding bin 1 comprises a storage bin 107, a material observation window 108 is arranged on the side face of the storage bin 107, a scale 103 is fixedly connected to the side face of the material observation window 108, the scale 103 can clearly observe the loss condition of materials, a material stirrer 106 is fixedly connected to the bottom of the storage bin 107, different materials can be fully mixed by the material stirrer 106, a controller 102 is fixedly connected to the side face of the material stirrer 106, the use condition of the materials can be observed, and the materials can be timely added under the condition of insufficient materials, so that the effective quality of products cannot be caused by the loss of the materials.
In a preferred embodiment, a power controller 402 is movably connected to one side of the engine 401, a converter 403 is fixedly connected to one side of the power controller 402, and an operating platform 5 is fixedly connected to the bottom of the converter 403, so that the power of the engine 401 is controlled, and the working efficiency of the engine 401 is maximized.
In a preferred embodiment, the bottom of the display 501 is fixedly connected with the control panel 502, the side of the display 501 is fixedly connected with the control key 503, and the bottom of the control key 503 is fixedly connected with the console 5, which is beneficial to controlling the operation condition of the device and can be effectively adjusted according to the real-time condition.
In a preferred embodiment, the stirring shaft 206 is movably connected to the inner side of the heating bin 201, the stirring shaft 206 is movably connected to the inner side of the fixing frame 203, and the ventilator 202 is fixedly connected to the bottom of the heating bin 201, so that materials are fully fused together.
In a preferred embodiment, a discharge port 204 is fixedly connected to one side of the stirring shaft 206, and a shaping port 205 is fixedly connected to one side of the discharge port 204, so that the fused materials can be collected, and the later products can be shaped conveniently.
In a preferred embodiment, one side of the pool plate 301 is provided with a water inlet 306, the other side of the pool plate 301 is provided with a water outlet 302, the middle part of the inner side of the pool plate 301 is provided with a cooling port 304, and the middle part of the base 303 is provided with a cooling groove 305, which is beneficial to rapidly cooling products and does not damage the products in the cooling process.
The working principle of the utility model is as follows:
the high polymer material is added into the feeding bin 1, the high polymer material enters the storage bin 107 from the feeding bin 1, a material observation window 108 is formed in the side face of the feeding bin 1, a scale 103 is fixedly connected to the side face of the material observation window 108, the surplus of the material in the feeding bin 1 can be observed in real time, the material enters the material stirrer 106, the materials can be fully mixed, the mixed material enters the heater 2, the engine 401 drives a stirring shaft 206 at the inner side of the heating bin 201, the stirring shaft 206 rotates to push the high polymer material to advance, the heating bin 201 fuses the high polymer material, the fused high polymer material moves to the storage bin 107 under the pushing of the stirring shaft 206, the storage bin 107 forms the material through a forming opening 205, the formed material is pushed to a cooling pool 3 through the forming opening 205, the forming opening 205 is aligned to a cooling opening 204, the cooling opening 204 soaks the material into a cooling groove 305, cold water enters from a water inlet 306, warm water after the material is cooled is discharged from a water outlet 302, and the material is cooled from a cooling opening 204 at the other side.
Claims (7)
1. The extruder for processing the high polymer material comprises a feeding bin (1), and is characterized in that: the feeding bin (1) comprises a radiator (101), a controller (102) is fixedly connected to the bottom of the radiator (101), a signal pipe (104) is fixedly connected to the bottom of the controller (102), a material stirrer (106) is fixedly connected to the bottom of the signal pipe (104), a material connecting pipe (105) is fixedly connected to the bottom of the material stirrer (106), a storage bin (107) is fixedly connected to the top of the material stirrer (106), a scale (103) is fixedly connected to the side surface of the storage bin (107), a material observation window (108) is arranged on the side surface of the storage bin (107), an operating table (5) is fixedly connected to the bottom of the material connecting pipe (105), the operating table (5) comprises a display (501), the bottom of the display (501) is fixedly connected to a control panel (502), a control key (503) is fixedly connected to the side surface of the control panel (502), a power device (4) is fixedly connected to one side of the operating table (5), the power device (4) comprises an engine (401),
one side swing joint of engine (401) has power controller (402), one side swing joint of power controller (402) has converter (403), the opposite side fixedly connected with heater (2) of operation panel (5), heater (2) are including heating storehouse (201), the bottom fixedly connected with ventilator (202) of heating storehouse (201), the inboard swing joint of heating storehouse (201) has (mixing) shaft (206), the outside swing joint of (mixing) shaft (206) has mount (203), the side fixedly connected with discharge gate (204) of (mixing) shaft (206), the side fixedly connected with design mouth (205) of discharge gate (204), one side swing joint of design mouth (205) has cooling bath (3), cooling bath (3) are including pond board (301), chi Ban (301) side is equipped with delivery port (302), the opposite side of Chi Ban (301) is equipped with water inlet (306), the bottom fixedly connected with base (303) of Chi Ban (301), the side of Chi Ban (301) is equipped with cooling bath (305), top (305).
2. An extruder for processing a polymeric material according to claim 1, wherein: feeding storehouse (1) is including storing storehouse (107), the side of storing storehouse (107) is equipped with material observation window (108), there is side fixedly connected with scale (103) of material observation window (108), the loss condition of observation material that scale (103) can be clear, the bottom fixedly connected with material agitator (106) of storing storehouse (107), material agitator (106) can make different materials intensive mixing, the side fixedly connected with controller (102) of material agitator (106).
3. An extruder for processing a polymeric material according to claim 1, wherein: one side of engine (401) swing joint has power controller (402), one side of power controller (402) fixedly connected with converter (403), the bottom fixedly connected with operation panel (5) of converter (403).
4. An extruder for processing a polymeric material according to claim 1, wherein: the bottom of display (501) fixedly connected with control panel (502), the side fixedly connected with control button (503) of display (501), the bottom fixedly connected with operation panel (5) of control button (503).
5. An extruder for processing a polymeric material according to claim 1, wherein: the inside swing joint of heating storehouse (201) has (mixing) shaft (206), the inboard swing joint of mount (203) has (mixing) shaft (206), the bottom fixedly connected with ventilator (202) of heating storehouse (201).
6. An extruder for processing a polymeric material according to claim 1, wherein: one side of (206) stirring axle is fixedly connected with discharge gate (204), one side of discharge gate (204) is fixedly connected with design mouth (205).
7. An extruder for processing a polymeric material according to claim 1, wherein: one side of Chi Ban (301) is equipped with water inlet (306), the opposite side of Chi Ban (301) is equipped with delivery port (302), the inboard middle part of Chi Ban (301) is equipped with cooling port (304), the middle part of base (303) is equipped with cooling tank (305).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321580684.8U CN220198491U (en) | 2023-06-20 | 2023-06-20 | Extruder for processing high polymer material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321580684.8U CN220198491U (en) | 2023-06-20 | 2023-06-20 | Extruder for processing high polymer material |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220198491U true CN220198491U (en) | 2023-12-19 |
Family
ID=89151997
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321580684.8U Active CN220198491U (en) | 2023-06-20 | 2023-06-20 | Extruder for processing high polymer material |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220198491U (en) |
-
2023
- 2023-06-20 CN CN202321580684.8U patent/CN220198491U/en active Active
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