CN220195439U - Coating equipment with divide clean structure of shovel - Google Patents
Coating equipment with divide clean structure of shovel Download PDFInfo
- Publication number
- CN220195439U CN220195439U CN202322282144.8U CN202322282144U CN220195439U CN 220195439 U CN220195439 U CN 220195439U CN 202322282144 U CN202322282144 U CN 202322282144U CN 220195439 U CN220195439 U CN 220195439U
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- Prior art keywords
- coating
- shovel
- sub
- bracket
- coating equipment
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- 238000000576 coating method Methods 0.000 title claims abstract description 71
- 239000011248 coating agent Substances 0.000 title claims abstract description 69
- 238000004140 cleaning Methods 0.000 claims abstract description 40
- 230000033001 locomotion Effects 0.000 claims description 12
- 230000005540 biological transmission Effects 0.000 claims description 8
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 claims description 3
- 238000007664 blowing Methods 0.000 claims description 3
- 229910052744 lithium Inorganic materials 0.000 claims description 3
- 238000005520 cutting process Methods 0.000 claims description 2
- 239000012535 impurity Substances 0.000 abstract description 15
- 239000002245 particle Substances 0.000 abstract description 5
- 238000003466 welding Methods 0.000 abstract description 5
- 239000002893 slag Substances 0.000 abstract description 4
- 238000007790 scraping Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 5
- 239000003973 paint Substances 0.000 description 5
- 239000007921 spray Substances 0.000 description 5
- 229910001018 Cast iron Inorganic materials 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000005286 illumination Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001354 calcination Methods 0.000 description 1
- 238000003763 carbonization Methods 0.000 description 1
- 238000005536 corrosion prevention Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Landscapes
- Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
Abstract
The utility model discloses coating equipment with a sub-shovel cleaning structure, which relates to the field of coating equipment and aims to solve the technical problem that the coating quality is easily affected by impurities such as carbonized dirt particles and welding slag remained on the surface of a workpiece without treatment.
Description
Technical Field
The utility model belongs to the field of coating equipment, and particularly relates to coating equipment with a sub-shovel cleaning structure.
Background
The coating process is a treatment method generally applied to the surface of a workpiece at present, and mainly depends on paint spraying equipment to form a complete film layer on the surface of the workpiece, so that the effects of rust prevention, corrosion prevention, attractive appearance and material self-changing are achieved on the workpiece, and when the workpiece is subjected to spray processing of cast iron workpieces, steel workpieces and the like, the workpiece is extremely easy to remain dirt particles and welding slag generated by high-temperature carbonization because of the steps of calcination, welding and the like in the manufacturing and processing process, and if the impurities remained on the workpiece are not treated to be directly coated, the adhesive force between the paint and the surface of the workpiece is greatly reduced, and the uneven surface of the paint also affects the attractive appearance.
Therefore, aiming at the situation that the coating quality is easily affected because the impurities such as carbonized dirt particles and welding slag remained on the surface of the cast iron workpiece, the steel workpiece and the like are not treated, the coating equipment with the split shovel type workpiece surface impurity cleaning function is developed, and the workpiece moving and feeding mechanism is matched with the split shovel mechanism which is arranged oppositely, so that the influence of the impurity particles on the surface of the workpiece on the coating quality is prevented.
Disclosure of Invention
(1) Technical problem to be solved
Aiming at the defects of the prior art, the utility model aims to provide a coating device with a separate shovel cleaning structure, which aims to solve the technical problem that the coating quality is easily affected because impurities such as carbonized dirt particles and welding slag remained on the surface of a workpiece are not treated.
(2) Technical proposal
In order to solve the technical problems, the utility model provides coating equipment with a sub-shovel cleaning structure, which comprises a coating table, a coating mechanism arranged at the upper end of the coating table, and a matching table arranged at the left end of the coating table, wherein a workpiece pushing mechanism capable of horizontally and transversely moving is arranged at the upper end of the matching table, a detachable supporting table is arranged above the coating table, a first bracket is arranged at the left side of the upper end of the supporting table, a sub-shovel cleaning mechanism capable of vertically lifting is arranged below the first bracket, a second bracket is arranged at the right side of the upper end of the supporting table, and a blowing mechanism is arranged on the second bracket.
When the coating equipment with the sub-shovel cleaning structure is used, a user installs the supporting table on a coating table of the original coating equipment, then places a workpiece to be coated on the assembling table, screws the workpiece by hand, and enables the clamping plate to move oppositely to clamp the side wall of the workpiece through screw transmission, then starts the linear motion module, drives the back frame to push the workpiece to move towards one side of the coating mechanism, simultaneously starts the vertical oil cylinder, controls the sub-shovel cleaning mechanism to move downwards, enables the scraping plate to fall at the position of the surface of the workpiece, then starts the first steering motor to drive the scraping plate to rotate reversely to open, enables the scraper to cover all parts of the plane of the workpiece, and enables high-temperature carbonized impurities on the surface of the workpiece to be removed by the scraper along with the movement of the workpiece, simultaneously controls the rotation of the second steering motor to change the wind outlet direction, blows away the carbonized impurities removed, enables the workpiece with a clean surface to enter the lower part of the coating mechanism, and immediately sprays water-based paint or powder on the surface of the workpiece.
Further, the linear motion module composed of a magnetic track and a linear motor is installed at the upper end of the assembly table, the workpiece pushing mechanism comprises a back frame fixedly installed at the rear end of the linear motor and two groups of parallel clamping plates arranged on the right side of the back frame, the axial linear motion of the linear motor is an existing and mature motor technology, the linear motion module is developed by a traditional rotating motor, and the electromagnetic force generates moment on the rotating motor to generate linear thrust action along the magnetic track direction on the linear motor.
Further, the screw rod is installed to back of body frame upper end, splint upper end have with screw looks adaptation screw, screw on the splint is reverse setting with another screw internal thread on the splint, and the reverse screw setting of screw on the splint makes it when moving along the screw rod, and the direction of movement of two splint is different, can press from both sides the work piece clamp when the opposite direction is removed.
Further, a vertical oil cylinder is arranged at the upper end of the first bracket, the lower end of a piston rod of the vertical oil cylinder penetrates through the first bracket and is connected with a supporting plate, the sub-shovel cleaning mechanism is arranged at the lower end of the supporting plate, the vertical oil cylinder controls the sub-shovel cleaning mechanism to lift, and the height of the sub-shovel cleaning mechanism is conveniently adjusted according to different workpieces, and the fit degree of the sub-shovel cleaning mechanism relative to the surface of the workpiece.
Further, the detachable lighting mechanism is arranged at the right end of the supporting plate, the lighting mechanism is an LED cold light source powered by a lithium battery, and the lighting mechanism is in a normally-on state in the process of cleaning the surface of a workpiece and coating, so that an operator can conveniently check the running state of equipment and the coating condition of the workpiece.
Further, divide shovel clean mechanism including install in two sets of first turning to motors of layer board upper end, install in the scraper blade of the transmission shaft lower extreme of first turning to motor, fixed connection in the scraper blade on the scraper blade lateral wall, the scraper blade keep away from one side of scraper blade is the blade, and first turning to motor control scraper blade rotation open and shut can be light control to the clear coverage of work piece to the work piece of different width.
Further, the blast mechanism including install in No. two steering motor of No. two support upper ends, install in No. two steering motor's transmission shaft lower extreme draught fan, no. two steering motor control draught fan rotate, carry out wind-force to the carbonized impurity that scrapes down and sweep, avoid impurity to pile up at work piece or application bench influence equipment operation.
(3) Advantageous effects
Compared with the prior art, the utility model has the beneficial effects that: according to the coating equipment with the sub-shovel cleaning structure, the workpiece pushing mechanism is matched with the sub-shovel cleaning mechanism at the fixed position, so that carbonized impurities generated by high-temperature processing on the surface of a workpiece can be synchronously shoveled out in the process of pushing the workpiece for coating, and the coating quality is ensured; the scraping angle and the scraping coverage range of the scraping shovel can be flexibly adjusted according to the plane size of the workpiece through the two rotatable scraping plates and the scraping knife.
Drawings
FIG. 1 is a schematic diagram of an assembled structure of an embodiment of a coating apparatus with a split shovel cleaning structure according to the present utility model;
FIG. 2 is a schematic view showing the mounting structure of a second bracket and a blower mechanism of an embodiment of a coating apparatus having a sub-shovel cleaning structure according to the present utility model;
FIG. 3 is a schematic view of a workpiece pushing mechanism of an embodiment of a coating apparatus with a split shovel cleaning structure according to the present utility model;
fig. 4 is a schematic structural view of a cleaning mechanism of a sub-shovel in a specific embodiment of a coating apparatus having a cleaning structure of a sub-shovel according to the present utility model.
The marks in the drawings are: 1. a coating station; 2. a coating mechanism; 3. a fitting table; 4. a support; 5. a first bracket; 6. a second bracket; 7. a linear motion module; 8. a back frame; 9. a screw; 10. a clamping plate; 11. a vertical cylinder; 12. a supporting plate; 13. an illumination mechanism; 14. a first steering motor; 15. a scraper; 16. a shovel blade; 17. a second steering motor; 18. and (5) a draught fan.
Detailed Description
The embodiment is a coating device with a sub-shovel cleaning structure, the assembly structure of the coating device is shown in fig. 1, the installation structure of a second bracket 6 and a blast mechanism is shown in fig. 2, the structure of a workpiece pushing mechanism is shown in fig. 3, the structure of the sub-shovel cleaning mechanism is shown in fig. 4, the coating device comprises a coating table 1, a coating mechanism 2 arranged at the upper end of the coating table 1, a mounting table 3 arranged at the left end of the coating table 1, a workpiece pushing mechanism capable of horizontally and transversely moving is arranged at the upper end of the mounting table 3, a detachable supporting table 4 is arranged above the coating table 1, a first bracket 5 is arranged at the left side of the upper end of the supporting table 4, a sub-shovel cleaning mechanism capable of vertically lifting is arranged below the first bracket 5, a second bracket 6 is arranged at the right side of the upper end of the supporting table 4, and the blast mechanism is arranged on the second bracket 6.
For this embodiment, the coating mechanism 2 includes a coating spray head, a pump with a built-in pump, a chamber for containing coating, and an electronic valve installed between the chamber and the pump, when the pump operates, the electronic valve is opened, the coating is pumped out and provided to the coating spray head, and its operation procedure is the same as that of the material pressure pumping system in the prior art, and is common to the existing coating machines and spraying machines on the market, and will not be repeated here.
The workpiece pushing mechanism comprises a back frame 8 fixedly installed at the rear end of the linear motor and two groups of parallel clamping plates 10 arranged on the right side of the back frame 8, a screw 9 is installed at the upper end of the back frame 8, screw holes matched with the screw 9 are formed in the upper end of the clamping plates 10, the screw holes in the clamping plates 10 and screw holes in the other clamping plates 10 are reversely arranged, the axial linear motion of the linear motor is an existing and mature motor technology, the linear motion is developed by a traditional rotary motor, torque is generated on the rotary motor to generate linear thrust action along the direction of the magnetic rail, reverse threads of the screw holes in the clamping plates 10 are arranged to enable the screw holes to move in different moving directions along the screw 9, and workpieces can be clamped when moving in opposite directions.
Meanwhile, the vertical oil cylinder 11 is installed at the upper end of the first bracket 5, the lower end of a piston rod of the vertical oil cylinder 11 penetrates through the first bracket 5 and is connected with the supporting plate 12, the sub-shovel cleaning mechanism is installed at the lower end of the supporting plate 12, the detachable illuminating mechanism 13 is installed at the right end of the supporting plate 12, the illuminating mechanism 13 is an LED cold light source powered by a lithium battery, the sub-shovel cleaning mechanism comprises two groups of first steering motors 14 installed at the upper end of the supporting plate 12, a scraper 15 installed at the lower end of a transmission shaft of the first steering motors 14 and a scraper blade 16 fixedly connected to the side wall of the scraper 15, one side of the scraper blade 16, which is far away from the scraper blade 15, is provided with a cutting edge, the vertical oil cylinder 11 controls the elevation of the sub-shovel cleaning mechanism, the height of the sub-shovel cleaning mechanism is conveniently adjusted according to different workpieces, the illumination mechanism 13 is in a normal state for cleaning the surfaces of the workpieces and the coating process, an operator can conveniently check the running state and the coating condition of the workpieces, the first steering motors 14 control the scraper 15 to rotate and open and close the scraper blade 15, and the workpieces can easily clean the workpieces with different widths.
In addition, the blast mechanism includes install in No. two steering motor 17 of No. two support 6 upper ends, install in No. two steering motor 17's transmission shaft lower extreme draught fan 18, no. two steering motor 17 control draught fan 18 rotate, carry out wind-force to the carbonized impurity that scrapes off and sweep, avoid impurity to pile up and influence equipment operation on work piece or coating platform 1.
When the coating equipment with the sub-shovel cleaning structure is used, a user installs the supporting table 4 on the coating table 1 of the original coating equipment, then places a workpiece to be coated on the assembling table 3, screws the screw 9 by hand, the clamping plate 10 moves oppositely to clamp the side wall of the workpiece through screw transmission, then the linear motion module 7 is started, the linear motor drives the back frame 8 to push the workpiece to continuously move towards one side of the coating mechanism 2, meanwhile, the vertical oil cylinder 11 is started, the sub-shovel cleaning mechanism is controlled to move downwards, the scraper 15 falls on the surface of the workpiece, then the first steering motor 14 is started to drive the scraper 15 to reversely rotate and open, the scraper 16 can cover all parts of the plane of the workpiece, along with the movement of the workpiece, high-temperature carbonized impurities on the surface of the workpiece are scraped by the scraper 16, meanwhile, the second steering motor 17 controls the induced draft fan 18 to rotate, the air outlet direction is changed, the scraped carbonized impurities are blown away, the workpiece with clean surface enters the lower part of the coating mechanism 2, and the coating mechanism 2 immediately sprays water-based paint or powder on the surface of the workpiece.
Claims (7)
1. The coating equipment with the sub-shovel cleaning structure comprises a coating table (1), a coating mechanism (2) arranged at the upper end of the coating table (1) and a fitting table (3) arranged at the left end of the coating table (1); the automatic coating machine is characterized in that a workpiece pushing mechanism capable of horizontally and transversely moving is arranged at the upper end of the assembling table (3), a detachable supporting table (4) is arranged above the coating table (1), a first bracket (5) is arranged on the left side of the upper end of the supporting table (4), a vertically lifting and shoveling cleaning mechanism is arranged below the first bracket (5), a second bracket (6) is arranged on the right side of the upper end of the supporting table (4), and a blowing mechanism is arranged on the second bracket (6).
2. The coating equipment with the sub-shovel cleaning structure according to claim 1, wherein a linear motion module (7) consisting of a magnetic track and a linear motor is installed at the upper end of the assembling table (3), and the workpiece pushing mechanism comprises a back frame (8) fixedly installed at the rear end of the linear motor and two groups of parallel clamping plates (10) arranged on the right side of the back frame (8).
3. The coating equipment with the sub-shovel cleaning structure according to claim 2, wherein a screw rod (9) is installed at the upper end of the back frame (8), a screw hole matched with the screw rod (9) is formed at the upper end of the clamping plate (10), and the screw hole in the clamping plate (10) is reversely arranged with the screw hole internal thread in the other clamping plate (10).
4. The coating equipment with the sub-shovel cleaning structure according to claim 1, wherein a vertical oil cylinder (11) is installed at the upper end of the first bracket (5), the lower end of a piston rod of the vertical oil cylinder (11) penetrates through the first bracket (5) and is connected with a supporting plate (12), and the sub-shovel cleaning mechanism is installed at the lower end of the supporting plate (12).
5. The coating equipment with the sub-shovel cleaning structure according to claim 4, wherein a detachable lighting mechanism (13) is arranged at the right end of the supporting plate (12), and the lighting mechanism (13) is an LED cold light source powered by a lithium battery.
6. The coating equipment with the sub-shovel cleaning structure according to claim 4, wherein the sub-shovel cleaning mechanism comprises two groups of first steering motors (14) arranged at the upper end of the supporting plate (12), a scraper blade (15) arranged at the lower end of a transmission shaft of the first steering motors (14), and a shovel blade (16) fixedly connected to the side wall of the scraper blade (15), and one side of the shovel blade (16) away from the scraper blade (15) is a cutting edge.
7. The coating equipment with the sub-shovel cleaning structure according to claim 1, wherein the air blowing mechanism comprises a second steering motor (17) arranged at the upper end of the second bracket (6), and an induced draft fan (18) arranged at the lower end of a transmission shaft of the second steering motor (17).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322282144.8U CN220195439U (en) | 2023-08-23 | 2023-08-23 | Coating equipment with divide clean structure of shovel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322282144.8U CN220195439U (en) | 2023-08-23 | 2023-08-23 | Coating equipment with divide clean structure of shovel |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220195439U true CN220195439U (en) | 2023-12-19 |
Family
ID=89145052
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322282144.8U Active CN220195439U (en) | 2023-08-23 | 2023-08-23 | Coating equipment with divide clean structure of shovel |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220195439U (en) |
-
2023
- 2023-08-23 CN CN202322282144.8U patent/CN220195439U/en active Active
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| GR01 | Patent grant | ||
| GR01 | Patent grant |