CN220194809U - Auxiliary cleaning device for unloading of reaction kettle - Google Patents
Auxiliary cleaning device for unloading of reaction kettle Download PDFInfo
- Publication number
- CN220194809U CN220194809U CN202321649536.7U CN202321649536U CN220194809U CN 220194809 U CN220194809 U CN 220194809U CN 202321649536 U CN202321649536 U CN 202321649536U CN 220194809 U CN220194809 U CN 220194809U
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- face
- block
- supporting plate
- sleeve
- fixed
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- 238000006243 chemical reaction Methods 0.000 title claims abstract description 43
- 238000004140 cleaning Methods 0.000 title claims abstract description 43
- 238000010008 shearing Methods 0.000 claims abstract description 34
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 12
- 238000005520 cutting process Methods 0.000 claims description 7
- 230000001360 synchronised effect Effects 0.000 claims description 6
- 239000007921 spray Substances 0.000 abstract description 9
- 230000001174 ascending effect Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 5
- NWUYHJFMYQTDRP-UHFFFAOYSA-N 1,2-bis(ethenyl)benzene;1-ethenyl-2-ethylbenzene;styrene Chemical compound C=CC1=CC=CC=C1.CCC1=CC=CC=C1C=C.C=CC1=CC=CC=C1C=C NWUYHJFMYQTDRP-UHFFFAOYSA-N 0.000 description 4
- 239000003456 ion exchange resin Substances 0.000 description 4
- 229920003303 ion-exchange polymer Polymers 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 238000007599 discharging Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000011010 flushing procedure Methods 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010667 large scale reaction Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E30/00—Energy generation of nuclear origin
- Y02E30/30—Nuclear fission reactors
Landscapes
- Washing And Drying Of Tableware (AREA)
Abstract
The utility model relates to an auxiliary cleaning device for unloading a reaction kettle, which comprises a supporting plate, wherein a vertical plate is respectively fixed on the left side and the right side of the lower end surface of the supporting plate, a sliding block capable of sliding up and down is arranged on the left end surface of the right vertical plate, a vertically arranged rotating shaft is arranged in the middle of the supporting plate, the rotating shaft penetrates through the supporting plate and the sliding block, the rotating shaft is rotationally connected with the supporting plate through a bearing, the rotating shaft is in threaded connection with the sliding block, a shearing fork mechanism is arranged on the right end surface of the left vertical plate, a fixed block is arranged at the lower end of the shearing fork mechanism, a telescopic rod in the vertical direction is arranged at the front end of the fixed block, the telescopic rod can integrally and synchronously rotate, the lower end of the telescopic rod is rotationally connected with the fixed block, and a spray head is fixed at the lower end of the telescopic rod, and is a cylindrical shell with a plurality of through holes uniformly distributed along the circumference; the reaction kettle cleaning device achieves a seamless cleaning mode for the tank body, only needs to rotate in the opposite direction when ascending, and is simple to operate and efficient in cleaning.
Description
Technical Field
The utility model relates to the field of ion exchange resin production, in particular to a reaction kettle discharging auxiliary cleaning device.
Background
The reaction kettle is used as necessary equipment for producing ion exchange resin, the maintenance is critical, after finishing the ion exchange resin production reaction of one batch, the reaction kettle needs to open a discharge opening at the lower end to completely discharge the materials in the container, but as the resin balls have smaller particles and are easy to adhere to the wall after being mixed with the solution, the residual materials increase to reduce the performance of the reaction kettle, thereby prolonging the reaction time, further increasing the corrosion to the reaction kettle equipment, and the reaction kettle for producing the ion exchange resin is usually larger in specification, and the residual materials in the reaction kettle need to be cleaned with the aid of other cleaning or flushing equipment in the discharging process, so that the cleaning is time-consuming and labor-consuming;
the common cleaning method includes a chemical cleaning method and a mechanical cleaning method, as disclosed in patent number CN 115780438A, a reaction kettle cleaning device is formed by a snap ring assembly, a cleaning assembly is slidably clamped at the top of the snap ring assembly, the top of the reaction kettle is clamped by the snap ring assembly so as to drive the cleaning assembly to extend out of the inner side of the reactor, the cleaning assembly comprises a handle and a cleaning mechanism, the cleaning mechanism can axially rotate around the handle, an outer support plate arranged in a circumferential arrangement is arranged on the outer side wall of the cleaning mechanism, and the outer support plates are opened to abut against the inner wall of the reaction kettle under the driving; when the device is used, the cleaning device can be rotated around the reaction kettle to clean the inside of the reaction kettle in an omnibearing manner, the handle can be used as an axis for rotating and cleaning, and the angle of the cleaning device can be adjusted; however, the cleaning length of the scheme is limited, and the scheme is not applicable to cleaning of a large-scale reaction kettle;
in actual production, most reaction kettles are difficult to clean after being used, and therefore residues on the inner wall are difficult to clean, and the reaction kettles are required to be sprayed by a manual mode by holding a high-pressure water gun, sometimes the reaction kettles enter the reaction kettles in person, and residues are likely to be flushed out in the cleaning process, so that the bodies of workers are polluted, and accidents are caused.
Disclosure of Invention
Aiming at the situation, in order to overcome the defects of the prior art, the utility model adopts the auxiliary cleaning device for discharging the reaction kettle, and solves the problem of difficult cleaning of the reaction kettle in the prior art.
The technical scheme of the reaction kettle cleaning device comprises a horizontally placed supporting plate, wherein a vertical plate is respectively fixed on the left side and the right side of the lower end surface of the supporting plate, a sliding block capable of sliding up and down is arranged on the left end surface of the right vertical plate, a rotating shaft which is vertically placed is arranged in the middle of the supporting plate and penetrates through the supporting plate and the sliding block, the rotating shaft is rotationally connected with the supporting plate through a bearing, the rotating shaft is in threaded connection with the sliding block, and a shearing fork mechanism is arranged on the right end surface of the left vertical plate;
the middle parts of the two shearing fork rods with the same horizontal height are mutually hinged, the end parts of the upper layer of shearing fork rod and the lower layer of shearing fork rod are mutually hinged, the middle hinging shaft of the shearing fork rod positioned at the uppermost end of the shearing fork mechanism is fixedly connected with the vertical plate at the left side, and the middle hinging shaft of the shearing fork rod positioned at the second layer of shearing fork mechanism from top to bottom is fixedly connected with the left end face of the sliding block; the lower extreme of cutting fork mechanism is provided with the fixed block, be located the middle part articulated shaft and the fixed block fixed connection of cutting fork mechanism lower floor's cutting fork pole, the fixed block front end is provided with the telescopic link of a vertical direction, the telescopic link can wholly rotate in step, the telescopic link upper end is rotated with the backup pad and is connected, the telescopic link lower extreme rotates with the fixed block and is connected and the telescopic link lower extreme is fixed with the shower nozzle, the shower nozzle is the cylinder casing of a plurality of through-holes along circumference equipartition for the outer fringe face offered, the shower nozzle is linked together with the inboard cavity of telescopic link, the pivot can drive the telescopic link synchronous revolution.
The telescopic link include by outside to the sleeve pipe that interior multilayer diameter reduces gradually, the cross section of all sleeve pipes inner edge faces is the rectangle, and the inboard adjacent sleeve pipe external diameter of every sleeve pipe is less than the inscribed circle diameter of this rectangle, all is provided with a rectangle piece that can laminate the sleeve pipe inner wall and slide from top to bottom in every sleeve pipe, the hole of permeating water has been seted up at the rectangle piece middle part, the inboard adjacent sleeve pipe of every sleeve pipe all with rectangle piece lower terminal surface fixed connection, every sleeve pipe lower extreme all is fixed with the baffle ring, the baffle ring can block the rectangle piece and shift out the sleeve pipe downwards.
The sleeve upper end of the outermost side of the telescopic rod penetrates through the upper end face of the supporting plate and is rotationally connected with the supporting plate through a bearing, the sleeve at the outermost side is fixedly provided with a driven gear at the upper end of the supporting plate, the part of the rotating shaft at the upper end of the supporting plate is fixedly provided with a driving gear, and the driving gear is meshed with the driven gear.
The lower end face of the supporting plate is fixedly provided with an annular block coaxial with the rotating shaft, a plurality of rubber blocks are uniformly distributed on the inner edge face of the annular block along the circumference, and one side face, close to the middle of the annular block, of the rubber block is rounded with the lower end face of the rubber block.
The right side the spout of vertical direction has been seted up to riser left end face, in the spout was arranged in to the slider right-hand member and the terminal surface laminating around terminal surface and the spout around the slider, the slider can follow the spout and reciprocate.
The novel use has the following advantages:
1. the reaction kettle cleaning device achieves a seamless cleaning mode for the tank body, only needs to rotate in the opposite direction when ascending, and is simple to operate and efficient in cleaning;
2. the telescopic rod and the shearing fork mechanism are retracted upwards after the telescopic rod and the shearing fork mechanism are used, so that the whole space occupation rate of the device is reduced, and the device is convenient to install and detach;
3. the telescopic bracket is deformed to achieve the telescopic purpose by driving the sliding block through the threaded shaft, is convenient to use, stable in telescopic performance, can be positioned and clamped at any time, is convenient for cleaning pertinence in different places of the inner wall, and can be used for cleaning and spraying in a rotary mode by driving the high-pressure spray head at the lower portion through the telescopic rod, and can be used for cleaning the tank body deeply at different angles.
Drawings
Fig. 1 is a front view of the present utility model.
Fig. 2 is a right oblique side perspective view of the present utility model.
Fig. 3 is a perspective view showing the assembly relationship of the slider, the expansion bracket and the slider according to the present utility model.
Fig. 4 is a left side oblique perspective view of the present utility model.
Fig. 5 is a partial cross-sectional view of the telescopic rod of the present utility model.
Fig. 6 is a perspective view of the dome of the present utility model.
Detailed Description
The following describes the embodiments of the present utility model in further detail with reference to the accompanying drawings.
The utility model is provided by figures 1 to 6, which comprises a horizontally placed supporting plate 1, wherein a vertical plate 2 is respectively fixed on the left side and the right side of the lower end surface of the supporting plate 1, a sliding block 3 capable of sliding up and down is arranged on the left end surface of the right vertical plate 2, a rotating shaft 4 which is vertically placed is arranged in the middle of the supporting plate 1, the rotating shaft 4 penetrates through the supporting plate 1 and the sliding block 3, the rotating shaft 4 is rotationally connected with the supporting plate 1 through a bearing, the rotating shaft 4 is in threaded connection with the sliding block 3, and a fork shearing mechanism 5 is arranged on the right end surface of the left vertical plate 2;
the shearing fork mechanism 5 is composed of shearing fork rods 6 which are arranged in a multi-layer crossing way from top to bottom, the middle parts of the two shearing fork rods 6 with the same horizontal height are mutually hinged, the end parts of the upper and lower shearing fork rods 6 are mutually hinged, the middle hinging shaft of the shearing fork rod 6 positioned at the uppermost end of the shearing fork mechanism 5 is fixedly connected with the vertical plate 2 at the left side, and the middle hinging shaft of the shearing fork rod 6 positioned at the second layer from top to bottom of the shearing fork mechanism 5 is fixedly connected with the left end face of the sliding block 3; the lower extreme of cutting fork mechanism 5 is provided with fixed block 7, be located the middle part articulated shaft and the fixed block 7 fixed connection of cutting fork mechanism 5 lower floor's cutting fork pole 6, the fixed block 7 front end is provided with the telescopic link 8 of a vertical direction, telescopic link 8 can wholly synchronous rotation, telescopic link 8 upper end and backup pad 1 rotate to be connected, telescopic link 8 lower extreme and fixed block 7 rotate to be connected and telescopic link 8 lower extreme is fixed with shower nozzle 9, shower nozzle 9 is the cylinder casing that a plurality of through-holes along the circumference equipartition were seted up for the outer fringe face, shower nozzle 9 communicates each other with telescopic link 8 inboard cavity, pivot 4 can drive telescopic link 8 synchronous rotation.
The telescopic rod 8 comprises sleeves 10 with gradually reduced multi-layer diameters from outside to inside, the cross sections of the inner edge surfaces of all the sleeves 10 are rectangular, the outer diameter of each sleeve 10 adjacent to the inner side of each sleeve 10 is smaller than the diameter of an inscribed circle of the rectangle, a rectangular block 11 capable of being attached to the inner wall of the sleeve 10 and sliding up and down is arranged in each sleeve 10, a water permeable hole 12 is formed in the middle of each rectangular block 11, each sleeve 10 adjacent to the inner side of each sleeve 10 is fixedly connected with the lower end surface of each rectangular block 11, and a baffle ring 12 is fixed at the lower end of each sleeve 10, and can prevent the rectangular block 11 from being moved out of the sleeve 10 downwards.
The upper end of the sleeve 10 at the outermost side of the telescopic rod 8 penetrates through the upper end face of the supporting plate 1 and is in rotary connection with the supporting plate 1 through a bearing, a driven gear 13 is fixed at the upper end of the sleeve 10 at the outermost side of the supporting plate 1, a driving gear 14 is fixed at the upper end part of the rotating shaft 4 at the supporting plate 1, and the driving gear 14 is meshed with the driven gear 13.
The lower end face of the supporting plate 1 is fixedly provided with an annular block 15 coaxial with the rotating shaft 4, a plurality of rubber blocks 16 are uniformly distributed on the inner edge face of the annular block 15 along the circumference, and one side face, close to the middle part of the annular block 15, of the rubber block 16 is rounded with the lower end face of the rubber block 16.
The right side the spout 17 of vertical orientation has been seted up to riser 2 left end face, and the slider 3 right-hand member is arranged in spout 17 and the terminal surface laminating around the slider 3 and spout 17, slider 3 can follow spout 17 and reciprocate.
When the utility model is used, the feeding hole above the reaction kettle is opened, the telescopic rod 8, the vertical plate 2, the sliding block 3, the spray head 9, the scissor mechanism 5 and the fixed block 7 are made to enter the reaction kettle cavity from the feeding hole in a manual or hoisting mode, the supporting plate 1 and the annular block 15 are buckled on the reaction kettle for feeding, the rubber block 16 is tightly pressed on the outer edge surface of the feeding hole, the position of the supporting plate 1 is fixed, the rubber block 16 is made of rubber materials, the supporting plate 1 can be fixed by adapting to different pipe orifices, then the upper end of the sleeve 10 at the outermost side of the telescopic rod 8 is communicated with a water pipe, the water pipe is used for injecting water into the inner side of the telescopic rod 8 in a pumping mode, the water entering the inner side of the telescopic rod 8 is sprayed outwards through the through hole on the outer edge surface of the spray head 9 and is sprayed on the inner wall of the reaction kettle cavity for flushing, the rotating shaft 4 can be manually rotated during water spraying, so that the sliding block 3 slides downwards along the sliding groove 17, the sliding block 3 can slide downwards to drive the middle hinge shaft of the second layer of the shearing fork rod 6 of the shearing fork mechanism 5 to be far away from the middle hinge shaft of the uppermost layer of the shearing fork rod 6, the downward extension of the shearing fork mechanism 5 is realized, the downward moving stroke of the sliding block 3 is amplified by a plurality of times, the inner walls of reaction kettles with different depths can be washed, the rotating shaft 4 can drive the telescopic rod 8 to synchronously rotate through the meshing of the driving gear 14 and the driven gear 13, the telescopic rod 8 can also utilize the rectangular inner edge surface of the sleeve 10 to be matched with the rectangular block 11, the synchronous rotation of each layer of sleeve 10 is realized, the spray head 9 can synchronously rotate along with the rotating shaft 4 to form the spray water when the spray head 9 descends, the water sprayed by the spray head 9 can cover all areas of the inner walls of the reaction kettles, and the cleaning of the reaction kettles is more efficient;
after cleaning, only the rotating shaft 4 is required to be rotated reversely to drive the sliding block 3 to drive the fixed block 7 and the spray head to move upwards, so that the whole device is convenient to take out the reaction kettle;
the reaction kettle cleaning device can correspondingly solve the cleaning problem for reaction kettles with different sizes, only the rotating shaft 4 is required to be manually rotated above the tank opening, and the reaction kettles are not required to be sprayed and cleaned by self entering the reaction kettles by holding a high-pressure water gun, so that the reaction kettles are protected for users, and the reaction kettles are more convenient to use.
Claims (5)
1. The utility model provides an auxiliary cleaning device for unloading of reation kettle, a serial communication port, including backup pad (1) that the level was placed, backup pad (1) lower terminal surface left and right sides is fixed with riser (2) respectively, riser (2) left end face in right side is provided with slider (3) that can slide from top to bottom, there is pivot (4) that vertical placed in backup pad (1) middle part, pivot (4) run through backup pad (1) and slider (3), pivot (4) are connected through the bearing rotation with backup pad (1), pivot (4) are connected through threaded connection with slider (3), riser (2) right-hand member face in left side is provided with scissors fork mechanism (5);
the shearing fork mechanism (5) is composed of shearing fork rods (6) which are arranged in a multi-layer crossing way from top to bottom, the middle parts of the two shearing fork rods (6) with the same horizontal height are mutually hinged, the end parts of the upper layer of shearing fork rod (6) and the lower layer of shearing fork rod (6) are mutually hinged, the middle hinge shaft of the shearing fork rod (6) positioned at the uppermost end of the shearing fork mechanism (5) is fixedly connected with the vertical plate (2) at the left side, and the middle hinge shaft of the shearing fork mechanism (5) positioned at the second layer of shearing fork rod (6) from top to bottom is fixedly connected with the left end face of the sliding block (3); the utility model provides a cut fork mechanism (5) lower extreme and be provided with fixed block (7), be located the middle part articulated shaft and fixed block (7) fixed connection of cutting fork mechanism (5) lower floor fork pole (6), fixed block (7) front end is provided with telescopic link (8) of a vertical direction, telescopic link (8) can wholly synchronous rotation, telescopic link (8) upper end and backup pad (1) rotate and are connected, telescopic link (8) lower extreme and fixed block (7) rotate and are connected with shower nozzle (9) in telescopic link (8) lower extreme, the cylindrical shell of a plurality of through-holes along the circumference equipartition has been seted up for outer fringe face to shower nozzle (9), shower nozzle (9) are linked together with telescopic link (8) inboard cavity, pivot (4) can drive telescopic link (8) synchronous rotation.
2. The auxiliary cleaning device for unloading of the reaction kettle according to claim 1, wherein the telescopic rod (8) comprises sleeves (10) with gradually reduced diameters from outside to inside, the cross section of the inner edge surfaces of all the sleeves (10) is rectangular, the outer diameter of each sleeve (10) adjacent to the inner side of each sleeve (10) is smaller than the diameter of an inscribed circle of the rectangle, a rectangular block (11) capable of being attached to the inner wall of the sleeve (10) and sliding up and down is arranged in each sleeve (10), a water permeable hole is formed in the middle of each rectangular block (11), each sleeve (10) adjacent to the inner side of each sleeve (10) is fixedly connected with the lower end surface of each rectangular block (11), a baffle ring (12) is fixed at the lower end of each sleeve (10), and the baffle ring (12) can prevent the rectangular blocks (11) from moving out of the sleeves (10) downwards.
3. The auxiliary cleaning device for unloading of the reaction kettle according to claim 2, wherein the upper end of a sleeve (10) at the outermost side of the telescopic rod (8) penetrates through the upper end face of the supporting plate (1) and is rotationally connected with the supporting plate (1) through a bearing, the driven gear (13) is fixed at the upper end of the outermost sleeve (10) located on the supporting plate (1), the driving gear (14) is fixed at the upper end part of the rotating shaft (4) located on the supporting plate (1), and the driving gear (14) is meshed with the driven gear (13).
4. The auxiliary cleaning device for unloading of the reaction kettle according to claim 1, wherein an annular block (15) coaxial with the rotating shaft (4) is fixed on the lower end face of the supporting plate (1), a plurality of rubber blocks (16) are uniformly distributed on the inner edge face of the annular block (15) along the circumference, and one side face, close to the middle part of the annular block (15), of the rubber block (16) and the lower end face of the rubber block (16) are rounded.
5. The auxiliary cleaning device for unloading of the reaction kettle according to claim 1, wherein a chute (17) in the vertical direction is arranged on the right side of the left end face of the vertical plate (2), the right end of the sliding block (3) is arranged in the chute (17), the front end face and the rear end face of the sliding block (3) are attached to the front end face and the rear end face of the chute (17), and the sliding block (3) can move up and down along the chute (17).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321649536.7U CN220194809U (en) | 2023-06-27 | 2023-06-27 | Auxiliary cleaning device for unloading of reaction kettle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321649536.7U CN220194809U (en) | 2023-06-27 | 2023-06-27 | Auxiliary cleaning device for unloading of reaction kettle |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220194809U true CN220194809U (en) | 2023-12-19 |
Family
ID=89150155
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321649536.7U Active CN220194809U (en) | 2023-06-27 | 2023-06-27 | Auxiliary cleaning device for unloading of reaction kettle |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220194809U (en) |
-
2023
- 2023-06-27 CN CN202321649536.7U patent/CN220194809U/en active Active
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