CN220194699U - High-efficient environmental protection type dyestuff synthesizer - Google Patents
High-efficient environmental protection type dyestuff synthesizer Download PDFInfo
- Publication number
- CN220194699U CN220194699U CN202321184857.4U CN202321184857U CN220194699U CN 220194699 U CN220194699 U CN 220194699U CN 202321184857 U CN202321184857 U CN 202321184857U CN 220194699 U CN220194699 U CN 220194699U
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- China
- Prior art keywords
- mixing tank
- barrel
- dye
- foam
- environmental protection
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- 239000000975 dye Substances 0.000 title claims description 45
- 230000007613 environmental effect Effects 0.000 title claims description 11
- 238000002156 mixing Methods 0.000 claims abstract description 29
- 238000003756 stirring Methods 0.000 claims abstract description 29
- 239000006260 foam Substances 0.000 claims abstract description 17
- 230000015572 biosynthetic process Effects 0.000 claims abstract description 16
- 238000003786 synthesis reaction Methods 0.000 claims abstract description 16
- 238000001914 filtration Methods 0.000 claims abstract description 7
- 230000008878 coupling Effects 0.000 claims abstract description 4
- 238000010168 coupling process Methods 0.000 claims abstract description 4
- 238000005859 coupling reaction Methods 0.000 claims abstract description 4
- 238000012856 packing Methods 0.000 claims abstract 3
- 230000007246 mechanism Effects 0.000 claims description 25
- 230000005540 biological transmission Effects 0.000 claims description 10
- 238000011068 loading method Methods 0.000 claims description 7
- 238000007789 sealing Methods 0.000 claims description 5
- 238000007599 discharging Methods 0.000 claims 1
- 239000000203 mixture Substances 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 230000008569 process Effects 0.000 abstract description 4
- 230000000694 effects Effects 0.000 abstract description 3
- 238000012423 maintenance Methods 0.000 abstract description 3
- 239000002002 slurry Substances 0.000 abstract description 3
- 230000009471 action Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 230000003325 follicular Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000005496 tempering Methods 0.000 description 1
Landscapes
- Mixers Of The Rotary Stirring Type (AREA)
Abstract
The utility model discloses a high-efficiency environment-friendly dye synthesis device, which relates to the technical field of dye production and comprises a mixing tank and a charging hopper, wherein a servo motor is fixedly arranged at the top of the mixing tank, an output shaft of the servo motor rotates to penetrate through the mixing tank, a stirring rod is connected with the mixing tank through a coupling, foam in circularly entering dye is filtered by utilizing a filter plate, the foam is blocked in a cylinder body, the dye is discharged through a discharge hole, the effect of continuously filtering and eliminating the foam in the stirring process is achieved, the use of dye synthesis slurry is not influenced, a bevel gear is driven to rotate by a fluted disc while the stirring rod rotates, power is provided for the rotation of a packing auger, so that the dye in the mixing tank can be continuously sucked into the cylinder body, a foundation is laid for the rotation of the filter plate, a power device is not required to be independently arranged for the rotation of the packing auger, the production cost is reduced, the structure is simpler, and the subsequent overhaul and maintenance work is convenient.
Description
Technical Field
The utility model relates to the technical field of dye production, in particular to a high-efficiency environment-friendly dye synthesis device.
Background
Dyes are a class of organic compounds that give other materials a vivid and strong color, and when dyes are produced, the corresponding dye synthesis devices are usually used to mix different dye agents to complete the dye production work. The existing high-efficiency environment-friendly dye synthesis device can generate a large amount of foam when stirring and mixing the dye, and the use of dye synthesis slurry is affected. Therefore, the utility model provides a high-efficiency environment-friendly dye synthesis device to solve the problems.
Disclosure of Invention
Aiming at the defects of the prior art, the utility model provides a high-efficiency environment-friendly dye synthesis device, which solves the problem that the use of dye synthesis slurry is affected by a large amount of foam generated when the dye is stirred and mixed by the existing high-efficiency environment-friendly dye synthesis device.
In order to achieve the above purpose, the utility model is realized by the following technical scheme: the utility model provides a high-efficient environmental protection dyestuff synthesizer, includes blending tank and loading hopper, the loading hopper is fixed to be set up at the blending tank top, the fixed servo motor that is provided with in blending tank top, servo motor output shaft rotates and runs through the blending tank and have the puddler through the coupling joint, evenly fixed stirring vane and the defoaming mechanism of being provided with on the puddler outer wall, defoaming mechanism is located stirring vane's top, the puddler is inside to hollow structure, stirring rod cavity is inside to be provided with the drive mechanism that is used for providing power to defoaming mechanism, and drive mechanism includes transmission shaft, fluted disc and bevel gear, the fixed top that sets up at the transmission shaft of fluted disc, bevel gear and fluted disc meshing are connected, the transmission shaft bottom rotates and runs through the puddler and with blending tank fixed connection.
Further, bin outlet and access hole have been seted up respectively on the blending tank outer wall, and the access hole is located the top of bin outlet, and the inside rotation of access hole is provided with the closing plate, is provided with rubber seal between closing plate and the access hole.
Further, defoaming mechanism includes the barrel, evenly set up on the barrel outer wall and be used for dyestuff exhaust discharge gate, and the feed inlet has been seted up to the one end that the discharge gate was kept away from to the barrel, fixedly provided with toper fight on the feed inlet inner wall, the inside filter that is used for filtering the foam that just is located the left side of discharge gate of barrel is fixedly provided with of barrel, the inside auger that rotates of barrel is provided with.
Further, one end of the auger, which is far away from the conical hopper, rotates to penetrate through the cylinder body and the stirring rod and is fixedly connected with one bevel gear.
Further, the barrel is fixedly connected to the outer wall of the stirring rod, and the inner diameter of the filter hole on the surface of the filter plate is smaller than the outer diameter of the minimum foam.
Further, the round radius formed when the auger rotates is matched with the inner diameter of the cylinder.
Advantageous effects
The utility model provides a high-efficiency environment-friendly dye synthesis device. Compared with the prior art, the method has the following beneficial effects:
1. the utility model provides a high-efficient environmental protection dyestuff synthesizer, including the barrel through defoaming mechanism, evenly offer on the barrel outer wall and be used for dyestuff exhaust discharge gate, and the feed inlet has been offered to the one end that the discharge gate was kept away from to the barrel, fixedly on the feed inlet inner wall be provided with the toper fill, the inside and be located the left side of discharge gate of barrel is fixed to be provided with the filter that is used for filtering the foam, the inside auger that rotates of barrel is provided with of barrel, utilize the filter to filter the foam in the dyestuff that the circulation got into for the foam separation is in the barrel, and the dyestuff then discharges through the discharge gate, plays the effect of continuous filtration elimination to the foam in the stirring process, can not influence the use of dyestuff synthetic thick liquid.
2. The utility model provides a high-efficient environmental protection dyestuff synthesizer, utilizes fluted disc drive bevel gear to rotate when rotating through the puddler, provides power for the rotation of auger to can last in inhaling the barrel with the dyestuff in the blending tank, lay the foundation for the follicular of filter, the rotation of auger need not to set up power device alone, reduction in production cost makes the structure simpler, the follow-up maintenance and maintenance work of being convenient for.
Drawings
FIG. 1 is a schematic view of the overall three-dimensional structure of the present utility model;
FIG. 2 is a schematic cross-sectional view of the present utility model;
FIG. 3 is a schematic diagram showing the structure of the stirring rod and defoaming mechanism in the separation state;
FIG. 4 is an enlarged schematic view of the portion A of the present utility model;
FIG. 5 is a schematic cross-sectional view of the defoaming mechanism of the present utility model.
In the figure: 1. a mixing tank; 2. a hopper; 3. a servo motor; 4. a stirring rod; 5. stirring blades; 6. a defoaming mechanism; 61. a cylinder; 62. a discharge port; 63. a conical hopper; 64. a filter plate; 65. an auger; 7. a transmission shaft; 8. fluted disc; 9. bevel gears.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
The utility model provides two technical schemes:
a first embodiment is shown in fig. 1-4: the utility model provides a high-efficient environmental protection dyestuff synthesizer, including blending tank 1 and loading hopper 2, loading hopper 2 is fixed to be set up at blending tank 1 top, the fixed servo motor 3 that is provided with in blending tank 1 top, servo motor 3 output shaft rotates and runs through blending tank 1 and pass through shaft coupling and be connected with puddler 4, evenly fixed stirring vane 5 and the defoaming mechanism 6 of being provided with on the outer wall of puddler 4, defoaming mechanism 6 is located stirring vane 5's top, stirring vane 4 inside is hollow structure, stirring vane 4 cavity inside is provided with the drive mechanism that is used for providing power to defoaming mechanism 6, drive mechanism includes transmission shaft 7, fluted disc 8 and bevel gear 9, fluted disc 8 is fixed to be set up on the top of transmission shaft 7, bevel gear 9 and fluted disc 8 meshing are connected, bevel gear 9's quantity is the same with defoaming mechanism 6, position one-to-one is connected, stirring vane 4 and with blending tank 1 fixed connection are run through in the rotation of transmission shaft 7 bottom, bin 1 is provided with bin outlet and access hole respectively on the outer wall, the access hole is located the top of bin outlet inside, and the rotation is provided with the closing plate, the observation hole has been seted up on the closing plate, utilize transparent glass to seal in the observation hole, be convenient for seal up inside the tempering rubber 1 and sealing pad is provided with between the sealing pad.
The second embodiment, as shown in fig. 5, differs from the first embodiment mainly in that: the utility model provides a high-efficient environmental protection dyestuff synthesizer, defoaming mechanism 6 includes barrel 61, evenly offer on the barrel 61 outer wall and be used for dyestuff exhaust discharge gate 62, and the feed inlet has been offered to the one end that barrel 61 kept away from discharge gate 62, fixedly on the feed inlet inner wall be provided with toper fill 63, the through-hole has all been seted up at toper fill 63 both ends, and toper fill 63 is greater than the other end apart from the one end opening size of barrel 61, barrel 61 is inside and be located the fixed filter 64 that is used for filtering the foam that is provided with in left side of discharge gate 62, barrel 61 inside rotation is provided with auger 65, auger 65 keeps away from the one end rotation of toper fill 63 and runs through barrel 61 and puddler 4 and one of them bevel gear 9 fixed connection, barrel 61 fixed connection is on puddler 4 outer wall, filter 64 surface filtration pore internal diameter is less than minimum foam's external diameter size, the circular radius that forms and barrel 61 internal diameter looks adaptation when auger 65 rotates.
During the use, add the dyestuff raw materials in to blending tank 1 with the help of loading hopper 2, guarantee dyestuff submergence defoaming mechanism 6, then start servo motor 3 drive puddler 4 rotation, stirring vane 5 and defoaming mechanism 6 rotate along with puddler 4 is synchronous, stirring vane 5 continuously carries out the mixing stirring to the dyestuff, simultaneously, stirring vane 4 rotates and drives bevel gear 9 and rotate along fluted disc 8 top, because bevel gear 9 and fluted disc 8 mesh mutually, consequently, bevel gear 9 can take place the autorotation along the self axis when revolving along fluted disc 8, because auger 65 and bevel gear 9 correspond to be connected, thereby bevel gear 9 rotates and drives auger 65 rotation, thereby can stir the dyestuff in barrel 61 inside and promote the dyestuff to flow to filter 64 direction, the dyestuff is through discharge gate 62 and get back to blending tank 1 after filter 64, and the foam that mixes in the dyestuff is filtered in barrel 61, because the opening size that the toper fill 63 is located barrel 61 is inside is less than the other end opening, consequently, the foam of being filtered in barrel 61 can be blocked, can not take place the escape condition, the dyestuff is exported through the row material pipe after accomplishing.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides a high-efficient environmental protection type dyestuff synthesizer, includes blending tank (1) and loading hopper (2), loading hopper (2) are fixed to be set up at blending tank (1) top, its characterized in that: the utility model discloses a mixing tank, including mixing tank (1), servo motor (3) output shaft rotate and run through mixing tank (1) and have puddler (4) through the coupling joint, evenly fixed stirring vane (5) and defoaming mechanism (6) of being provided with on puddler (4) outer wall, defoaming mechanism (6) are located stirring vane (5) top, stirring vane (4) inside is hollow structure, stirring vane (4) cavity inside is provided with the drive mechanism that is used for providing power to defoaming mechanism (6), and drive mechanism includes transmission shaft (7), fluted disc (8) and bevel gear (9), the fixed top that sets up at transmission shaft (7) of fluted disc (8), bevel gear (9) and fluted disc (8) meshing are connected, transmission shaft (7) bottom rotate and run through puddler (4) and mix tank (1) fixed connection.
2. The efficient and environment-friendly dye synthesis device according to claim 1, wherein: the mixing tank is characterized in that a discharge hole and an overhaul hole are respectively formed in the outer wall of the mixing tank (1), the overhaul hole is located above the discharge hole, a sealing plate is arranged in the overhaul hole in a rotating mode, and a rubber sealing gasket is arranged between the sealing plate and the overhaul hole.
3. The efficient and environment-friendly dye synthesis device according to claim 1, wherein: the defoaming mechanism (6) comprises a barrel (61), a discharge hole (62) for discharging dye is uniformly formed in the outer wall of the barrel (61), a feed inlet is formed in one end, far away from the discharge hole (62), of the barrel (61), a conical hopper (63) is fixedly arranged on the inner wall of the feed inlet, a filter plate (64) for filtering foam is fixedly arranged inside the barrel (61) and located on the left side of the discharge hole (62), and a packing auger (65) is rotatably arranged inside the barrel (61).
4. A high efficiency environmental protection dye synthesis apparatus according to claim 3, wherein: one end of the auger (65) far away from the conical hopper (63) rotates to penetrate through the cylinder body (61) and the stirring rod (4) and is fixedly connected with one bevel gear (9).
5. A high efficiency environmental protection dye synthesis apparatus according to claim 3, wherein: the cylinder body (61) is fixedly connected to the outer wall of the stirring rod (4), and the inner diameter of a filter hole on the surface of the filter plate (64) is smaller than the outer diameter of the minimum foam.
6. A high efficiency environmental protection dye synthesis apparatus according to claim 3, wherein: the circular radius formed when the auger (65) rotates is matched with the inner diameter of the cylinder body (61).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321184857.4U CN220194699U (en) | 2023-05-17 | 2023-05-17 | High-efficient environmental protection type dyestuff synthesizer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321184857.4U CN220194699U (en) | 2023-05-17 | 2023-05-17 | High-efficient environmental protection type dyestuff synthesizer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220194699U true CN220194699U (en) | 2023-12-19 |
Family
ID=89155618
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321184857.4U Active CN220194699U (en) | 2023-05-17 | 2023-05-17 | High-efficient environmental protection type dyestuff synthesizer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220194699U (en) |
-
2023
- 2023-05-17 CN CN202321184857.4U patent/CN220194699U/en active Active
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