CN220184435U - A new type of UHPC-HPC gradient durability composite T-beam - Google Patents
A new type of UHPC-HPC gradient durability composite T-beam Download PDFInfo
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- CN220184435U CN220184435U CN202320590359.3U CN202320590359U CN220184435U CN 220184435 U CN220184435 U CN 220184435U CN 202320590359 U CN202320590359 U CN 202320590359U CN 220184435 U CN220184435 U CN 220184435U
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- 239000002131 composite material Substances 0.000 title claims abstract description 34
- 239000000835 fiber Substances 0.000 claims abstract description 37
- 230000006835 compression Effects 0.000 claims abstract description 28
- 238000007906 compression Methods 0.000 claims abstract description 28
- 239000004574 high-performance concrete Substances 0.000 claims abstract description 21
- 239000011374 ultra-high-performance concrete Substances 0.000 claims abstract description 17
- 229910000975 Carbon steel Inorganic materials 0.000 claims abstract description 11
- 239000010962 carbon steel Substances 0.000 claims abstract description 11
- 229920002748 Basalt fiber Polymers 0.000 claims description 6
- 229920000049 Carbon (fiber) Polymers 0.000 claims description 6
- 229920006231 aramid fiber Polymers 0.000 claims description 6
- 239000004917 carbon fiber Substances 0.000 claims description 6
- 239000003365 glass fiber Substances 0.000 claims description 6
- 238000007788 roughening Methods 0.000 claims description 5
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 3
- 239000000463 material Substances 0.000 abstract description 6
- 230000007613 environmental effect Effects 0.000 abstract description 2
- 239000011150 reinforced concrete Substances 0.000 description 5
- 230000008439 repair process Effects 0.000 description 5
- 238000010276 construction Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 239000004566 building material Substances 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 239000011372 high-strength concrete Substances 0.000 description 1
- 238000009440 infrastructure construction Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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Abstract
Description
技术领域Technical field
本实用新型属于建筑技术领域,具体的说,涉及一种新型UHPC-HPC梯度耐久性组合T梁。The utility model belongs to the field of construction technology, and specifically relates to a new type of UHPC-HPC gradient durability composite T-beam.
背景技术Background technique
Ultra-high performance concrete是一种超高性能混凝土水泥基复合材料,相对于普通高强混凝土具有更好的延性,更高的抗拉强度和抗压强度。自超高性能混凝土(UHPC)的概念提出以来,其具有超高的力学性能和优异的耐久性便吸引了工程材料领域学者的密切关注。这些显著的优势,使其在桥梁、隧道、铁道工程、预制装配式建筑等领域的建设中均有很大的应用前景。Ultra-high performance concrete is an ultra-high performance concrete cement-based composite material that has better ductility, higher tensile strength and compressive strength than ordinary high-strength concrete. Since the concept of ultra-high performance concrete (UHPC) was proposed, its ultra-high mechanical properties and excellent durability have attracted close attention from scholars in the field of engineering materials. These significant advantages make it have great application prospects in the construction of bridges, tunnels, railway projects, prefabricated buildings and other fields.
随着我国建筑行业的发展,有越来越多新型建筑材料应用到基础设施建设中,而钢筋混凝土结构依然作为使用量最大的建筑结构,而现阶段我国正处于钢筋混凝土结构修复与改造并重的阶段。随着使用年限的增加或外部物理化学原因导致钢筋混凝土结构的破损,使其可靠性降低,不能再继续安全承载,钢筋混凝土结构的受损不仅会危害到社会公共安全而且其修复费用也是一笔极大的经济支出。所以钢筋混凝土结构的破损对任何国家来说都是一个严重的问题。为了有效解决这个问题,保证修复后的结构具有正常的承载能力,且延长其下次修复的间隔时间,把经济支出降到最低,找到一种力学性能和耐久性能同样出色的修补材料来完成这一任务显得极为重要。相比于传统材料,超高性能混凝土在强度、韧性及耐久性等方面都得到较大程度的改善,同时兼具优良的耐磨、抗爆性能以及较轻的结构重量,甚至有一定的自修复功能。With the development of my country's construction industry, more and more new building materials are used in infrastructure construction, and reinforced concrete structures are still the most commonly used building structures. At this stage, our country is in a period of equal emphasis on the repair and transformation of reinforced concrete structures. stage. As the service life increases or the reinforced concrete structure is damaged due to external physical and chemical reasons, its reliability is reduced and it can no longer continue to bear the load safely. The damage to the reinforced concrete structure will not only endanger social and public safety, but also cost a fortune to repair. Huge financial expenditure. Therefore, the damage of reinforced concrete structures is a serious problem for any country. In order to effectively solve this problem, ensure that the repaired structure has normal bearing capacity, extend the interval between its next repairs, and minimize economic expenditure, it is necessary to find a repair material with equally excellent mechanical properties and durability to complete this task. One task seems extremely important. Compared with traditional materials, ultra-high performance concrete has been greatly improved in terms of strength, toughness and durability. It also has excellent wear resistance, anti-explosion properties and lighter structural weight, and even has a certain degree of self-propelledness. Repair function.
实用新型内容Utility model content
本实用新型提供了一种新型UHPC-HPC梯度耐久性组合T梁,其在梁受拉区配置钢-纤维复合筋可大幅提高组合T梁的耐久性,减轻梁的自重,实现强度高、抗裂性能好、耐久性强、经济性优异等优点。The utility model provides a new type of UHPC-HPC gradient durability composite T-beam. The steel-fiber composite bars are arranged in the tension area of the beam, which can greatly improve the durability of the composite T-beam, reduce the self-weight of the beam, and achieve high strength and resistance. It has the advantages of good cracking performance, strong durability and excellent economy.
为实现上述目的,本实用新型是通过如下技术方案实现的:In order to achieve the above purpose, the present utility model is achieved through the following technical solutions:
一种新型UHPC-HPC梯度耐久性组合T梁,包括超高性能混凝土材质的受压梁和受拉梁,受压梁和受拉梁之间设有高性能混凝土材质的横梁;受压梁、受拉梁和横梁内设有连接三者的纤维网格;受压梁内设有碳素钢筋,受拉梁内设有钢-纤维复合筋,碳素钢筋和钢-纤维复合筋位于纤维网格内。A new type of UHPC-HPC gradient durability composite T-beam, including a compression beam and a tension beam made of ultra-high performance concrete, with a high-performance concrete cross beam between the compression beam and the tension beam; the compression beam, There are fiber meshes connecting the three in the tension beams and cross beams; carbon steel bars are installed in the compression beams, and steel-fiber composite bars are installed in the tension beams. The carbon steel bars and steel-fiber composite bars are located in the fiber mesh. Within the grid.
进一步的,所述的横梁上方设有受压区凿毛层,受拉梁上方设有受拉区凿毛层。Further, a roughening layer in the compression area is provided above the beam, and a roughening layer in the tension area is provided above the tension beam.
进一步的,所述的受拉区凿毛层至最上层钢-纤维复合筋的距离为20-25mm。Furthermore, the distance from the roughened layer in the tension zone to the uppermost layer of steel-fiber composite bars is 20-25mm.
进一步的,所述的钢-纤维复合筋为钢-玄武岩纤维筋、钢-碳纤维筋、钢-玻璃纤维筋、钢-芳纶纤维筋中的任意一种。Further, the steel-fiber composite bars are any one of steel-basalt fiber bars, steel-carbon fiber bars, steel-glass fiber bars, and steel-aramid fiber bars.
进一步的,所述的纤维网格为玄武岩纤维网格、碳纤维网格、玻璃纤维网格、芳纶纤维网格中的任意一种。Further, the fiber mesh is any one of basalt fiber mesh, carbon fiber mesh, glass fiber mesh, and aramid fiber mesh.
进一步的,所述纤维网格的横截面为矩形。Further, the cross section of the fiber mesh is rectangular.
本实用新型的有益效果:Beneficial effects of this utility model:
本实用新型受压梁采用超高性能混凝土(UHPC)材质与碳素钢承受压力,受拉区超高性能混凝土(UHPC)与钢-纤维复合筋共同协作不仅能提高梁的抗拉强度,还可大幅提高组合T梁的耐久性,并可减轻梁的自重。本实用新型具有强度高、抗裂性能好、耐久性强、经济性优异的特点,符合绿色建筑经济发展要求,具有较好的实用性与环保性,能够有效解决传统梁耐久性与抗裂性差的问题。The compression beam of this utility model is made of ultra-high performance concrete (UHPC) and carbon steel to withstand pressure. The cooperation of ultra-high performance concrete (UHPC) and steel-fiber composite bars in the tension area can not only improve the tensile strength of the beam, but also It can greatly improve the durability of the combined T-beam and reduce its own weight. The utility model has the characteristics of high strength, good crack resistance, strong durability and excellent economy. It meets the requirements of green building economic development, has good practicability and environmental protection, and can effectively solve the problem of poor durability and crack resistance of traditional beams. The problem.
附图说明Description of drawings
图1是本实用新型的横截面结构示意图;Figure 1 is a schematic cross-sectional structural diagram of the utility model;
图2是本实用新型中纤维网格的结构示意图;Figure 2 is a schematic structural diagram of the fiber mesh in the utility model;
图3是本实用新型中钢-纤维复合筋的结构示意图;Figure 3 is a schematic structural diagram of the steel-fiber composite bar in the utility model;
图4是本实用新型的竖截面示意图。Figure 4 is a schematic vertical cross-sectional view of the utility model.
图中,1-1、受拉梁;1-2、受压梁;1-3、受压区凿毛层;1-4、受拉区凿毛层;2、横梁;3、碳素钢筋;4、钢-纤维复合筋;4-1、带肋钢筋;4-2、浸胶纤维束;5、纤维网格。In the figure, 1-1, tension beam; 1-2, compression beam; 1-3, rough layer in compression area; 1-4, rough layer in tension area; 2, cross beam; 3, carbon steel bar ; 4. Steel-fiber composite bars; 4-1. Ribbed steel bars; 4-2. Dip fiber bundles; 5. Fiber mesh.
具体实施方式Detailed ways
为了使本实用新型的目的、技术方案和有益效果更加清楚,下面将对本实用新型的优选实施例进行详细的说明,以方便技术人员理解。In order to make the purpose, technical solution and beneficial effects of the present utility model clearer, the preferred embodiments of the present utility model will be described in detail below to facilitate the understanding of skilled persons.
实施例一,一种新型UHPC-HPC梯度耐久性组合T梁,参照附图1-4,包括超高性能混凝土材质的受压梁1-2和受拉梁1-1,受压梁1-2的超高性能混凝土(UHPC)的抗压强度为120-200MPa,受拉梁1-1的超高性能混凝土(UHPC)的抗拉强度为5-14MPa受压梁1-2和受拉梁1-1之间设有高性能混凝土(HPC)材质的横梁2,横梁2的高性能混凝土(HPC)的抗压强度为50-80MPa;受压梁1-2、受拉梁1-1和横梁2内设有连接三者的纤维网格5;受压梁1-2内设有碳素钢4筋,受拉梁1-1内设有钢-纤维复合筋4,碳素钢筋3和钢-纤维复合筋4位于纤维网格5内,纤维网格5的横截面为矩形。Embodiment 1, a new type of UHPC-HPC gradient durability composite T-beam, with reference to Figures 1-4, including a compression beam 1-2 and a tension beam 1-1 made of ultra-high performance concrete. The compression beam 1- The compressive strength of ultra-high performance concrete (UHPC) for 2 is 120-200MPa, and the tensile strength of ultra-high performance concrete (UHPC) for tension beam 1-1 is 5-14MPa. The compression beam 1-2 and the tension beam There is a beam 2 made of high-performance concrete (HPC) between 1-1. The compressive strength of the high-performance concrete (HPC) of beam 2 is 50-80MPa; the compression beam 1-2, the tension beam 1-1 and The cross beam 2 is provided with a fiber grid 5 connecting the three; the compression beam 1-2 is provided with carbon steel bars 4, the tension beam 1-1 is provided with steel-fiber composite bars 4, carbon steel bars 3 and The steel-fiber composite bars 4 are located in the fiber grid 5, and the fiber grid 5 has a rectangular cross-section.
钢-纤维复合筋4可以为钢-玄武岩纤维筋、钢-碳纤维筋、钢-玻璃纤维筋、钢-芳纶纤维筋中的任意一种,钢-纤维复合筋4含钢量为20%-65%。The steel-fiber composite bars 4 can be any one of steel-basalt fiber bars, steel-carbon fiber bars, steel-glass fiber bars, steel-aramid fiber bars, and the steel-fiber composite bars 4 contain 20%- 65%.
纤维网格5可以为玄武岩纤维网格、碳纤维网格、玻璃纤维网格、芳纶纤维网格中的任意一种。The fiber mesh 5 can be any one of basalt fiber mesh, carbon fiber mesh, glass fiber mesh, and aramid fiber mesh.
横梁2上方设有受压区凿毛层1-3,受拉梁1-1上方设有受拉区凿毛层1-4,受拉区凿毛层1-4至最上层钢4-纤维复合筋-的距离为20-25mm。There is a rough layer 1-3 in the compression area above the beam 2. There is a rough layer 1-4 in the tension area above the tension beam 1-1. The rough layer 1-4 in the tension area reaches the top layer of steel 4-fiber. The distance of composite ribs is 20-25mm.
实施例二,一种新型UHPC-HPC梯度耐久性组合T梁的制作方法:Embodiment 2, a method for manufacturing a new type of UHPC-HPC gradient durability composite T-beam:
首先浇筑受拉梁1-1,浇筑完成30-45分钟内,在未完全凝固的超高性能混凝土受拉梁1-1表面凿锚宽度和深度为10-20mm的受拉区凿毛层1-4,受拉区凿毛层1-4相邻凹坑间距为凿毛宽度的1.5-3倍,待超高性能混凝土受拉梁1-1初凝后浇筑高性能混凝土材质的横梁2,待高性能混凝土横梁2浇筑完成30-60分钟内,在未完全凝固的高性能混凝土横梁2表面凿锚宽度和深度为10-20mm的受压区凿毛层1-4,受压区凿毛层1-4相邻凹坑间距为凿锚宽度的1.5-3倍,待高性能混凝土横梁2初凝后,浇筑超高性能混凝土受压梁1-2,直至梁浇筑完成。First, the tension beam 1-1 is poured. Within 30-45 minutes after the pouring is completed, a rough layer 1 is drilled in the tension area with an anchor width and depth of 10-20mm on the surface of the incompletely solidified ultra-high performance concrete tension beam 1-1. -4. The spacing between adjacent pits in the roughened layer 1-4 in the tension area is 1.5-3 times the roughened width. After the initial setting of the ultra-high-performance concrete tension beam 1-1, the high-performance concrete beam 2 is poured. Within 30-60 minutes after the pouring of the high-performance concrete beam 2 is completed, chisel the rough layer 1-4 in the pressure area with an anchor width and depth of 10-20mm on the surface of the high-performance concrete beam 2 that is not completely solidified. The spacing between adjacent pits on layers 1-4 is 1.5-3 times the width of the anchor. After the high-performance concrete beam 2 is initially set, ultra-high-performance concrete compression beams 1-2 are poured until the beam pouring is completed.
最后说明的是,以上优选实施例仅用于说明本实用新型的技术方案而非限制,尽管通过上述优选实施例已经对本实用新型进行了详细的描述,但本领域技术人员应当理解,可以在形式上和细节上对其做出各种各样的改变,而不偏离本实用新型权利要求书所限定的范围。Finally, it should be noted that the above preferred embodiments are only used to illustrate the technical solutions of the present invention and are not limiting. Although the present utility model has been described in detail through the above preferred embodiments, those skilled in the art should understand that it can be implemented in the form Various changes can be made to the design and details without departing from the scope of the invention as defined by the claims.
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