CN220178482U - Equipment for processing and welding machine cabinet - Google Patents
Equipment for processing and welding machine cabinet Download PDFInfo
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Abstract
Description
技术领域Technical field
本实用新型涉及机柜加工相关技术领域,尤其涉及机柜加工焊接设备。The utility model relates to the technical field related to cabinet processing, and in particular to cabinet processing and welding equipment.
背景技术Background technique
机柜是用于容纳电气或电子设备的独立式或自支撑的机壳。机柜一般配置门、可拆或不可拆的侧板和背板,而其在加工过程中就需要进行相应的焊接工作;A cabinet is a free-standing or self-supporting enclosure used to house electrical or electronic equipment. Cabinets are generally equipped with doors, removable or non-detachable side panels and back panels, and corresponding welding work is required during the processing;
机柜在加工的过程中往往需要使用加工焊接设备将待焊接的机柜进行焊接固定,为了避免在对待焊接机柜壳体进行焊接时发生位置移动,需要通过夹持固定装置对其进行夹持固定,而现有的夹持固定装置在使用时,最常见的夹持方式一般采用转动转块,带动螺杆转动,进而带动夹持板对待焊接的机柜壳体进行夹持,同时,在对待焊接机柜进行焊接时,一般采用手持焊枪对其进行焊接,不仅操作繁琐,费时费力,而且不利于提高其焊接效率;During the processing of cabinets, it is often necessary to use processing and welding equipment to weld and fix the cabinets to be welded. In order to avoid positional movement when the cabinet shells to be welded are welded, they need to be clamped and fixed by clamping and fixing devices. When the existing clamping and fixing devices are in use, the most common clamping method generally uses a rotating block to drive the screw to rotate, and then drive the clamping plate to clamp the cabinet shell to be welded. At the same time, the cabinet to be welded is welded. When welding, hand-held welding guns are generally used for welding, which is not only cumbersome, time-consuming and labor-intensive, but also not conducive to improving the welding efficiency;
因此,需要设置一种机柜加工焊接设备以解决上述存在的问题。Therefore, it is necessary to set up a cabinet processing and welding equipment to solve the above existing problems.
实用新型内容Utility model content
本实用新型的目的在于提供机柜加工焊接设备,以解决上述技术问题。The purpose of this utility model is to provide cabinet processing and welding equipment to solve the above technical problems.
本实用新型为解决上述技术问题,采用以下技术方案来实现:In order to solve the above technical problems, this utility model adopts the following technical solutions to achieve:
机柜加工焊接设备,包括U形板,所述U形板的内底面上固设有两对对称的固定块,两对所述固定块之间设置有移动板,所述移动板上开设有一对对称的螺纹孔,每个所述螺纹孔内皆螺纹连接有输送螺杆,每个所述输送螺杆的两端分别与对应的两个固定块转动连接,且每个所述输送螺杆的右端皆贯穿对应的位于右侧的固定块并固设有第二皮带轮,两个所述第二皮带轮与U形板之间设置有输送机构;Cabinet processing and welding equipment includes a U-shaped plate. Two pairs of symmetrical fixed blocks are fixed on the inner bottom surface of the U-shaped plate. A moving plate is provided between the two pairs of fixed blocks. A pair of moving plates are provided on the moving plate. Symmetrical threaded holes, each threaded hole is threadedly connected with a conveying screw, the two ends of each conveying screw are rotationally connected to the corresponding two fixed blocks, and the right end of each conveying screw passes through The corresponding fixed block on the right side is fixed with a second pulley, and a conveying mechanism is provided between the two second pulleys and the U-shaped plate;
所述移动板的顶面设置有固定夹持机构,所述固定夹持机构用于对待焊接的机柜壳体进行夹持固定,所述U形板的顶面设置有焊接调节机构,所述焊接调节机构用于对待焊接的机柜壳体进行焊接作业。The top surface of the movable plate is provided with a fixed clamping mechanism. The fixed clamping mechanism is used to clamp and fix the cabinet shell to be welded. The top surface of the U-shaped plate is provided with a welding adjustment mechanism. The welding adjustment mechanism is provided on the top surface of the U-shaped plate. The adjusting mechanism is used for welding the cabinet shell to be welded.
进一步的,所述移动板位于U形板内并与U形板位于同一水平线上。Further, the moving plate is located within the U-shaped plate and is located on the same horizontal line as the U-shaped plate.
进一步的,所述输送机构包括输送电机,所述输送电机贯穿固设在U形板的右侧面上,所述输送电机的动力输出端上固设有第一皮带轮,所述第一皮带轮与两个第二皮带轮之间设置有驱动皮带并通过驱动皮带传动连接。Further, the conveying mechanism includes a conveying motor, which is fixed on the right side of the U-shaped plate. A first pulley is fixed on the power output end of the conveying motor. The first pulley is connected to the first pulley. A drive belt is arranged between the two second pulleys and is connected through the drive belt.
进一步的,所述固定夹持机构包括两个L形板,每个所述L形板皆与移动板的顶面固接,两个所述L形板之间设置有第一伸缩缸,所述第一伸缩缸与移动板的顶面固定连接,所述第一伸缩缸的伸缩端端部固设有连板,所述连板的一侧固设在有齿条板,所述齿条板的一侧啮合连接有啮合齿轮,所述啮合齿轮的中部固设有转轴,所述转轴的顶端固设有配合板,所述转轴的底端与移动板的顶面转动连接;Further, the fixed clamping mechanism includes two L-shaped plates, each of the L-shaped plates is fixedly connected to the top surface of the moving plate, and a first telescopic cylinder is provided between the two L-shaped plates, so The first telescopic cylinder is fixedly connected to the top surface of the moving plate. The telescopic end of the first telescopic cylinder is fixed with a connecting plate. One side of the connecting plate is fixed on a rack plate. The rack A meshing gear is meshed and connected on one side of the plate, a rotating shaft is fixed in the middle of the meshing gear, a matching plate is fixed on the top of the rotating shaft, and the bottom end of the rotating shaft is rotationally connected to the top surface of the moving plate;
两个所述L形板之间设置有两个连接板,两个所述连接板相背离的一侧面上皆固设有一对对称的矩形滑杆,每个所述矩形滑杆远离对应的连接板的一端皆贯穿对应的L形板并固设有夹持块。Two connecting plates are provided between the two L-shaped plates. A pair of symmetrical rectangular sliding rods are fixed on the opposite sides of the two connecting plates. Each of the rectangular sliding rods is far away from the corresponding connection. One end of the plate penetrates the corresponding L-shaped plate and is fixed with a clamping block.
进一步的,每个所述矩形滑杆上皆套设有弹簧,每个所述弹簧皆位于对应的连接板与L形板之间。Further, each of the rectangular sliding rods is equipped with a spring, and each of the springs is located between the corresponding connecting plate and the L-shaped plate.
进一步的,所述焊接调节机构包括U形配合板,所述U形配合板与U形板的顶面固接,所述U形配合板的顶面贯穿固设有第二伸缩缸,所述第二伸缩缸的伸缩端端部固设有升降板,所述升降板上固定安装有两个调节电机,每个所述调节电机的动力输出端上皆固设有调节板,每个所述调节板上皆固定安装有焊接头。Further, the welding adjustment mechanism includes a U-shaped matching plate, the U-shaped matching plate is fixed to the top surface of the U-shaped plate, and a second telescopic cylinder is fixed through the top surface of the U-shaped matching plate. A lifting plate is fixed at the telescopic end of the second telescopic cylinder. Two adjusting motors are fixedly installed on the lifting plate. An adjusting plate is fixed on the power output end of each adjusting motor. Welding heads are fixedly installed on the adjustment plates.
进一步的,所述第二伸缩缸的两侧皆设置有滑杆,每个所述滑杆皆贯穿U形配合板并与U形配合板滑动连接,每个所述滑杆的一侧皆开设有与调节电机相配合的圆形通孔。Further, sliding rods are provided on both sides of the second telescopic cylinder. Each sliding rod penetrates the U-shaped matching plate and is slidingly connected to the U-shaped matching plate. One side of each sliding rod is provided with a sliding rod. There is a circular through hole that matches the adjustment motor.
本实用新型的有益效果是:The beneficial effects of this utility model are:
1、本实用新型通过固定夹持机构的设置,便于带动每个矩形滑杆分别沿着对应L形板滑动移动,进而便于带动每个夹持块移动,从而便于带动夹持块对不同大小规格待焊接的机柜壳体进行快速的固定夹持;1. Through the setting of the fixed clamping mechanism, this utility model can easily drive each rectangular slide bar to slide and move along the corresponding L-shaped plate, thereby facilitating the movement of each clamping block, thereby facilitating the drive of the clamping block to handle different sizes and specifications. The cabinet shell to be welded is quickly fixed and clamped;
2、本实用新型通过输送机构的设置,便于将夹持固定后的待焊接机柜壳体自动化输送至焊接调节机构位置处,便于对其进行焊接作业,不仅操作简单,而且利于提高其焊接效率;2. Through the setting of the conveying mechanism, this utility model facilitates the automatic conveying of the clamped and fixed cabinet shell to be welded to the position of the welding adjustment mechanism to facilitate welding operations. It is not only simple to operate, but also conducive to improving the welding efficiency;
3、本实用新型通过焊接调节机构的设置,便于对焊接头进行高度与角度调节,利于对机柜壳体进行焊接时,增加其机柜加工焊接的灵活性。3. The utility model facilitates the height and angle adjustment of the welding head through the setting of the welding adjustment mechanism, which is conducive to increasing the flexibility of cabinet processing and welding when welding the cabinet shell.
附图说明Description of drawings
图1为本实用新型的整体结构三维连接示意图;Figure 1 is a three-dimensional connection diagram of the overall structure of the present utility model;
图2为本实用新型的整体结构三维连接示意图;Figure 2 is a three-dimensional connection diagram of the overall structure of the utility model;
图3为本实用新型U形板、移动板及输送机构处的三维连接示意图;Figure 3 is a schematic diagram of the three-dimensional connection of the U-shaped plate, moving plate and conveying mechanism of the utility model;
图4为本实用新型移动板和固定夹持机构处的三维连接示意图;Figure 4 is a schematic diagram of the three-dimensional connection between the movable plate and the fixed clamping mechanism of the present utility model;
图5为本实用新型焊接调节机构处的三维连接示意图;Figure 5 is a schematic diagram of the three-dimensional connection of the welding adjustment mechanism of the present utility model;
图6为本实用新型图4的A处放大示意图;Figure 6 is an enlarged schematic view of A in Figure 4 of the present invention;
附图标记:1、U形板;2、固定块;3、输送电机;4、第一皮带轮;5、驱动皮带;6、第二皮带轮;7、输送螺杆;8、移动板;9、固定夹持机构;901、齿条板;902、配合板;903、第一伸缩缸;904、矩形滑杆;905、L形板;906、夹持块;907、弹簧;908、连接板;10、焊接调节机构;1011、第二伸缩缸;1012、滑杆;1013、U形配合板;1014、调节电机;1015、调节板;1016、焊接头。Reference signs: 1. U-shaped plate; 2. Fixed block; 3. Conveying motor; 4. First pulley; 5. Driving belt; 6. Second pulley; 7. Conveying screw; 8. Moving plate; 9. Fixed Clamping mechanism; 901, rack plate; 902, matching plate; 903, first telescopic cylinder; 904, rectangular slide rod; 905, L-shaped plate; 906, clamping block; 907, spring; 908, connecting plate; 10 , Welding adjustment mechanism; 1011, second telescopic cylinder; 1012, sliding rod; 1013, U-shaped matching plate; 1014, adjusting motor; 1015, adjusting plate; 1016, welding head.
具体实施方式Detailed ways
为了使本实用新型实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施例和附图,进一步阐述本实用新型,但下述实施例仅仅为本实用新型的优选实施例,并非全部。基于实施方式中的实施例,本领域技术人员在没有做出创造性劳动的前提下所获得其它实施例,都属于本实用新型的保护范围。In order to make it easy to understand the technical means, creative features, objectives and effects of the present utility model, the present utility model will be further described below in conjunction with specific embodiments and drawings, but the following embodiments are only preferred embodiments of the present utility model. , not all. Based on the examples in the implementation mode, other embodiments obtained by those skilled in the art without any creative work shall all fall within the protection scope of the present utility model.
下面结合附图描述本实用新型的具体实施例。Specific embodiments of the present invention will be described below in conjunction with the accompanying drawings.
实施例1Example 1
如图1-6所示,机柜加工焊接设备,包括U形板1,U形板1的内底面上固设有两对对称的固定块2,两对固定块2之间设置有移动板8,移动板8位于U形板1内并与U形板1位于同一水平线上。移动板8上开设有一对对称的螺纹孔,每个螺纹孔内皆螺纹连接有输送螺杆7,每个输送螺杆7的两端分别与对应的两个固定块2转动连接,且每个输送螺杆7的右端皆贯穿对应的位于右侧的固定块2并固设有第二皮带轮6,两个第二皮带轮6与U形板1之间设置有输送机构;As shown in Figure 1-6, the cabinet processing and welding equipment includes a U-shaped plate 1. Two pairs of symmetrical fixed blocks 2 are fixed on the inner bottom of the U-shaped plate 1, and a moving plate 8 is provided between the two pairs of fixed blocks 2. , the moving plate 8 is located in the U-shaped plate 1 and is located on the same horizontal line as the U-shaped plate 1. A pair of symmetrical threaded holes are provided on the moving plate 8, and a conveying screw 7 is threadedly connected in each threaded hole. Both ends of each conveying screw 7 are rotationally connected to the corresponding two fixed blocks 2, and each conveying screw The right end of 7 passes through the corresponding fixed block 2 on the right side and is fixed with a second pulley 6. A conveying mechanism is provided between the two second pulleys 6 and the U-shaped plate 1;
移动板8的顶面设置有固定夹持机构9,固定夹持机构9用于对待焊接的机柜壳体进行夹持固定,U形板1的顶面设置有焊接调节机构10,焊接调节机构10用于对待焊接的机柜壳体进行焊接作业。The top surface of the movable plate 8 is provided with a fixed clamping mechanism 9. The fixed clamping mechanism 9 is used to clamp and fix the cabinet shell to be welded. The top surface of the U-shaped plate 1 is provided with a welding adjustment mechanism 10. The welding adjustment mechanism 10 Used for welding the cabinet shell to be welded.
固定夹持机构9包括两个L形板905,每个L形板905皆与移动板8的顶面固接,两个L形板905之间设置有第一伸缩缸903,第一伸缩缸903的型号为HR6000,第一伸缩缸903与移动板8的顶面固定连接,第一伸缩缸903的伸缩端端部固设有连板,连板的一侧固设在有齿条板901,齿条板901的一侧啮合连接有啮合齿轮,啮合齿轮的中部固设有转轴,转轴的顶端固设有配合板902,转轴的底端与移动板8的顶面转动连接;The fixed clamping mechanism 9 includes two L-shaped plates 905. Each L-shaped plate 905 is fixedly connected to the top surface of the moving plate 8. A first telescopic cylinder 903 is provided between the two L-shaped plates 905. The first telescopic cylinder The model of 903 is HR6000. The first telescopic cylinder 903 is fixedly connected to the top surface of the moving plate 8. The telescopic end of the first telescopic cylinder 903 is fixed with a connecting plate. One side of the connecting plate is fixed on the rack plate 901. , one side of the rack plate 901 is meshed and connected with a meshing gear, a rotating shaft is fixed in the middle of the meshing gear, a matching plate 902 is fixed on the top of the rotating shaft, and the bottom end of the rotating shaft is rotationally connected to the top surface of the moving plate 8;
两个L形板905之间设置有两个连接板908,两个连接板908相背离的一侧面上皆固设有一对对称的矩形滑杆904,每个矩形滑杆904远离对应的连接板908的一端皆贯穿对应的L形板905并固设有夹持块906。Two connecting plates 908 are provided between the two L-shaped plates 905. A pair of symmetrical rectangular sliding rods 904 are fixed on the opposite sides of the two connecting plates 908. Each rectangular sliding rod 904 is far away from the corresponding connecting plate. One end of 908 penetrates the corresponding L-shaped plate 905 and is fixed with a clamping block 906.
每个矩形滑杆904上皆套设有弹簧907,每个弹簧907皆位于对应的连接板908与L形板905之间。Each rectangular sliding rod 904 is provided with a spring 907, and each spring 907 is located between the corresponding connecting plate 908 and the L-shaped plate 905.
在具体使用时,当需要对待焊接的机柜壳体进行焊接作业时,对不同规格的待焊接机柜壳体进行夹持固定:In specific use, when the cabinet shell to be welded needs to be welded, the cabinet shells of different specifications to be welded are clamped and fixed:
通过将待焊接的机柜套在两个L形板905上,启动第一伸缩缸903,在第一伸缩缸903的动力输出下,带动第一伸缩缸903的伸缩端端部进行伸缩,进而带动连板、齿条板901进行移动,同时在啮合作业下,带动啮合齿轮、转轴、配合板902进行同步转动,同时在弹簧907的配合设置下,当配合板902进行转动时,带动两个连接板908进行相对、相反移动,进而带动每个矩形滑杆904分别沿着对应的L形板905进行滑动移动,从而带动每个夹持块906进行移动,如此,便于带动夹持块906对待焊接的机柜壳体进行快速的固定夹持。By placing the cabinet to be welded on the two L-shaped plates 905, the first telescopic cylinder 903 is started, and under the power output of the first telescopic cylinder 903, the telescopic end of the first telescopic cylinder 903 is driven to telescope, thereby driving The connecting plate and rack plate 901 move, and at the same time, under the meshing operation, the meshing gear, the rotating shaft, and the matching plate 902 are driven to rotate synchronously. At the same time, under the matching setting of the spring 907, when the matching plate 902 rotates, it drives the two connections The plates 908 move relatively and in opposite directions, thereby driving each rectangular slide bar 904 to slide and move along the corresponding L-shaped plate 905, thereby driving each clamping block 906 to move. In this way, it is convenient to drive the clamping block 906 to be welded. The cabinet shell is quickly fixed and clamped.
输送机构包括输送电机3,输送电机3贯穿固设在U形板1的右侧面上,输送电机3的型号为VYF-02,输送电机3的动力输出端上固设有第一皮带轮4,第一皮带轮4与两个第二皮带轮6之间设置有驱动皮带5并通过驱动皮带5传动连接。The conveying mechanism includes a conveying motor 3. The conveying motor 3 is fixed on the right side of the U-shaped plate 1. The model of the conveying motor 3 is VYF-02. The power output end of the conveying motor 3 is fixed with a first pulley 4. A driving belt 5 is provided between the first pulley 4 and the two second pulleys 6 and is drivingly connected through the driving belt 5 .
当对待焊接的机柜壳体进行夹持固定之后,对其进行自动化输送:After the cabinet shell to be welded is clamped and fixed, it is automatically transported:
启动输送电机3,在输送电机3的动力输出下,带动第一皮带轮4进行转动,进而带动驱动皮带5进行传动,在驱动皮带5的传动下,带动两个第二皮带轮6进行同步转动,进而带动每个输送螺杆7皆沿着对应的两个固定块2进行同步转动,同时在螺纹的反作用力下,带动移动板8进行移动,进而便于将夹持固定后的待焊接的机柜壳体输送至焊接调节机构10位置处进行焊接作业,不仅操作简单,而且利于提高其焊接效率。Start the conveying motor 3. Under the power output of the conveying motor 3, the first pulley 4 is driven to rotate, and then the driving belt 5 is driven. Under the transmission of the driving belt 5, the two second pulleys 6 are driven to rotate synchronously, and then the two second pulleys 6 are driven to rotate synchronously. Each conveying screw 7 is driven to rotate synchronously along the two corresponding fixed blocks 2, and at the same time, under the reaction force of the thread, the moving plate 8 is driven to move, thereby facilitating the transportation of the clamped and fixed cabinet shell to be welded. Performing welding operations at the position of the welding adjustment mechanism 10 is not only simple to operate, but also helps to improve the welding efficiency.
实施例2Example 2
如图1-6所示,在其它部分均与实施例1相同的情况下,本实施例与实施例1的区别在于:As shown in Figure 1-6, when other parts are the same as Embodiment 1, the difference between this embodiment and Embodiment 1 is:
焊接调节机构10包括U形配合板1013,U形配合板1013与U形板1的顶面固接,U形配合板1013的顶面贯穿固设有第二伸缩缸1011,第二伸缩缸1011的型号为HR6000,第二伸缩缸1011的伸缩端端部固设有升降板,升降板上固定安装有两个调节电机1014,调节电机1014的型号为VYF-02,每个调节电机1014的动力输出端上皆固设有调节板1015,每个调节板1015上皆固定安装有焊接头1016。The welding adjustment mechanism 10 includes a U-shaped matching plate 1013. The U-shaped matching plate 1013 is fixedly connected to the top surface of the U-shaped plate 1. A second telescopic cylinder 1011 is fixed through the top surface of the U-shaped matching plate 1013. The second telescopic cylinder 1011 The model is HR6000. A lifting plate is fixed at the telescopic end of the second telescopic cylinder 1011. Two adjusting motors 1014 are fixedly installed on the lifting plate. The model of the adjusting motor 1014 is VYF-02. The power of each adjusting motor 1014 Adjustment plates 1015 are fixed on the output ends, and welding heads 1016 are fixed on each adjustment plate 1015.
第二伸缩缸1011的两侧皆设置有滑杆1012,每个滑杆1012皆贯穿U形配合板1013并与U形配合板1013滑动连接,每个滑杆1012的一侧皆开设有与调节电机1014相配合的圆形通孔。Sliding rods 1012 are provided on both sides of the second telescopic cylinder 1011. Each sliding rod 1012 penetrates the U-shaped matching plate 1013 and is slidingly connected to the U-shaped matching plate 1013. Each sliding rod 1012 is provided with an adjustment device on one side. The motor 1014 matches the circular through hole.
在具体使用时,继实施例1的基础,当夹持完毕,通过输送至焊接调节机构10位置时,当需要对其进行焊接作业时,根据不同规格的待焊接的机柜壳体进行调节作业,启动第二伸缩缸1011,在第二伸缩缸1011的动力输出下,带动第二伸缩缸1011的伸缩端端部进行伸缩,进而带动升降板、滑杆1012、调节电机1014、焊接头1016进行升降,便于根据不同规格焊接需要对焊接头1016进行升降调节;In specific use, following the basis of Embodiment 1, when the clamping is completed and transported to the position of the welding adjustment mechanism 10, when it is necessary to perform welding operations, the adjustment operation is performed according to the cabinet shells to be welded of different specifications. Start the second telescopic cylinder 1011, and under the power output of the second telescopic cylinder 1011, the telescopic end of the second telescopic cylinder 1011 is driven to telescope, and then the lifting plate, the sliding rod 1012, the adjusting motor 1014, and the welding head 1016 are driven to lift. , to facilitate the lifting and lowering adjustment of the welding head 1016 according to the welding needs of different specifications;
同时,根据焊接需要对焊接头1016进行角度改变时,启动调节电机1014,在调节电机1014的动力输出下,带动调节板1015、焊接头1016进行角度调节,便于后期进行焊接作业,增加其机柜加工焊接的灵活性。At the same time, when the angle of the welding head 1016 is changed according to the welding needs, the adjusting motor 1014 is started. Under the power output of the adjusting motor 1014, the adjusting plate 1015 and the welding head 1016 are driven to adjust the angle, which facilitates later welding operations and increases the processing of the cabinet. Welding flexibility.
以上显示和描述了本实用新型的基本原理、主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的仅为本实用新型的优选例,并不用来限制本实用新型,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present utility model are shown and described above. Those skilled in the industry should understand that the present utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions are only preferred examples of the present utility model and are not used to limit the present utility model. Without departing from the present utility model, Under the premise of keeping the spirit and scope of the present utility model, there will be various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The protection scope of the present utility model is defined by the appended claims and their equivalents.
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