CN220178140U - Movable lead-free tin wire rolled base material tin column casting mechanism - Google Patents
Movable lead-free tin wire rolled base material tin column casting mechanism Download PDFInfo
- Publication number
- CN220178140U CN220178140U CN202321450839.6U CN202321450839U CN220178140U CN 220178140 U CN220178140 U CN 220178140U CN 202321450839 U CN202321450839 U CN 202321450839U CN 220178140 U CN220178140 U CN 220178140U
- Authority
- CN
- China
- Prior art keywords
- casting
- tin
- fixed mounting
- guide
- casting pipe
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000005266 casting Methods 0.000 title claims abstract description 79
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 title claims abstract description 44
- 239000000463 material Substances 0.000 title description 9
- 239000007788 liquid Substances 0.000 claims abstract description 36
- 238000005096 rolling process Methods 0.000 claims abstract description 5
- 239000000758 substrate Substances 0.000 claims abstract 5
- 238000000926 separation method Methods 0.000 claims description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract description 6
- 229910052742 iron Inorganic materials 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 230000007306 turnover Effects 0.000 abstract description 2
- 239000002184 metal Substances 0.000 description 14
- 229910052751 metal Inorganic materials 0.000 description 14
- 238000002347 injection Methods 0.000 description 12
- 239000007924 injection Substances 0.000 description 12
- 238000010438 heat treatment Methods 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 1
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 1
- 229910001128 Sn alloy Inorganic materials 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 1
- 238000005491 wire drawing Methods 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Continuous Casting (AREA)
Abstract
The utility model discloses a movable lead-free tin wire rolling substrate tin column casting mechanism which comprises a bracket, a central shaft, a casting mould, support plates, guide rods, casting pipes and stop rods, wherein the central shaft is fixedly arranged at two ends of the casting mould, the outer ends of the central shaft are fixedly arranged on the bracket, two support plates are rotatably sleeved and arranged on the central shaft, the two guide rods are fixedly arranged on the support plates, the casting pipes are of 90-degree bent pipe structures, and guide holes are formed in the upper parts of the casting pipes. Compared with the traditional way of placing molten tin in the long-handle iron ladle, the mechanism is higher in safety, and the problem that molten tin drops on a production workshop and a die can not occur. The problem that the blockage is difficult to clean and dredge due to the fact that tin liquid is condensed in the valve can be avoided by arranging the turnover supporting plate to replace a conventional valve-controlled pipeline on-off mode.
Description
Technical Field
The utility model belongs to the technical field of lead-free tin wire rolling base material processing, and particularly relates to a movable lead-free tin wire rolling base material tin column casting mechanism.
Background
The lead-free tin wire consists of two parts of tin alloy and an auxiliary agent, and has good weldability and good wettability; the rosin in the line is uniformly distributed and has good continuity; no bad smell, less smoke and no toxic and harmful volatile gas; the winding is tidy, the winding is even and the surface is bright; the SGS detection is fully passed, and the environment is not polluted. At present, a casting mode of a base material tin column for lead-free tin wire rolling and wire drawing processing adopts a manual liquid injection mode, an operator fills tin solution in a heating stirring tank into a casting mould in a mode of containing a long-handle iron ladle, and the operation mode has certain danger when moving because of high tin solution temperature.
Disclosure of Invention
The technical problems to be solved by the utility model are as follows: a casting mechanism for injecting molten tin into a casting mold by means of a movable pipe injection is provided.
In order to solve the technical problems, the utility model is realized by the following technical scheme: the utility model provides a portable leadless tin silk roll backing material tin post casting mechanism, includes support, axis, casting die utensil, backup pad, guide bar, casting tube and pin, casting die utensil both ends fixed mounting axis, axis outer end fixed mounting is on the support, and two backup pads rotate and cup joint and install on the axis, and two guide bars fixed mounting is in the backup pad, the casting tube sets up to 90 return bend structures, casting tube upper portion has the guiding hole, casting tube lower part has inlet and liquid outlet, fixed mounting has the baffle that is used for sealing separation guiding hole and inlet, liquid outlet on the inner wall of casting tube, the casting tube passes through the guiding hole and cup joints the installation on the guide bar in a sliding way, pin fixed mounting is in support top both sides, the pin is used for restricting the extreme position of backup pad side-to-side rotation.
Preferably, the lower part of the supporting plate is arranged in an isosceles trapezoid structure.
Preferably, the guide rod is fixedly arranged at the left side of the top of the supporting plate.
Preferably, a guide sleeve is fixedly embedded in the guide hole of the casting pipe, and the guide sleeve is slidably arranged on the guide rod.
Compared with the prior art, the utility model has the following advantages: (1) Compared with the traditional mode of placing molten tin in the long-handle iron ladle, the mechanism is higher in safety, and the problem that molten tin drops on a production workshop and a die can not occur. (2) The problem that the blockage is difficult to clean and dredge due to the fact that tin liquid is condensed in the valve can be avoided by arranging the turnover supporting plate to replace a conventional valve-controlled pipeline on-off mode.
Drawings
The utility model is further described below with reference to the accompanying drawings.
Fig. 1 is a front view of the present utility model.
Fig. 2 is a left side view of the present utility model.
Fig. 3 is a schematic view of the structure of a casting tube.
Detailed Description
The utility model is described in detail below in connection with specific embodiments:
the utility model provides a portable leadless tin silk roll backing material tin post casting mechanism as shown in fig. 1 through 3, includes support 1, axis 2, casting die utensil 3, backup pad 4, guide bar 5, casting tube 6 and pin 7, casting die utensil 3 both ends fixed mounting axis 2, axis 2 outer end fixed mounting is on support 1, and two backup pads 4 rotate and cup joint and install on axis 2, and two guide bars 5 fixed mounting is on backup pad 4, casting tube 6 sets up to 90 return bend structures, casting tube 6 upper portion has guiding hole 61, casting tube 6 lower part has inlet 62 and liquid outlet 63, fixed mounting has the baffle that is used for sealing separation guiding hole 61 and inlet 62, liquid outlet 63 on casting tube 6's the inner wall, casting tube 6 is through guiding hole 61 sliding cup joint and is installed on guide bar 5, pin 7 fixed mounting is in support 1 top both sides, pin 7 is used for restricting the extreme position that backup pad 4 rotated about.
The lower part of the supporting plate 4 is arranged into an isosceles trapezoid structure so as to avoid interference with the stop lever 7 when the supporting plate 4 rotates left and right and increase the left and right rotation angle of the supporting plate 4.
The guide rod 5 is fixedly arranged at the left side of the top of the supporting plate 4, the guide rod 5 and the casting pipe 6 are arranged at the side edge of the supporting plate 4, and when the casting pipe 6 rotates to the position that the liquid outlet 63 faces downwards, the liquid outlet 63 is positioned right above the casting port of the casting mold 3.
The guide sleeve 10 is fixedly embedded in the guide hole 61 of the casting pipe 6, the guide sleeve 10 is slidably mounted on the guide rod 5, and the casting pipe 6 is of a 90-degree bent pipe structure, so that the surface of the inner wall of the guide hole 61 is inconvenient to finish in a machining mode, and the friction force of the casting pipe 6 during sliding is reduced in a mode of adding the guide hole 61, and the service life is prolonged.
The casting pipe 6 is made of 45 steel materials, the casting pipe 6 is connected with a metal liquid injection hopper through a high-temperature-resistant metal hose, the other end of the metal hose is fixedly arranged on the outer wall of a tin liquid heating stirring tank, when a supporting plate 4 drives the casting pipe 6 to rotate to a position above a liquid injection port at the edge of a casting mold 3, the horizontal height of the liquid outlet 63 is 2/3 of the maximum liquid level of the metal liquid injection hopper, during casting operation, one operator uses a ladle to contain tin liquid into the metal liquid injection hopper, the tin liquid height of the metal liquid injection hopper is not more than 2/3 of the maximum liquid level all the time, the other operator moves the casting pipe 6 along a guide rod 5 to a position above the liquid injection port at the edge of the casting mold 3, the supporting plate 4 is turned over to drive the casting pipe 6 to rotate, and when the liquid outlet 63 of the casting pipe 6 rotates to a position above the casting port of the casting mold 3, quantitatively pouring tin liquid into the metal liquid injection hopper, enabling the tin liquid to enter the casting pipe 6 through the high-temperature-resistant metal hose, pouring the tin liquid into the liquid injection port of the casting mold 3 through the liquid outlet 63, knocking the casting pipe 6 through a tool to enable the tin liquid on the inner surface of the casting pipe 6 to drop down rapidly, pushing the casting pipe 6 to move to the position above the casting port of the next casting mold 3 of the casting mold 3 through the tool by an operator when the liquid outlet 63 of the casting pipe 6 stops dropping after 5-10 seconds, circulating the previous casting process, because the high-temperature-resistant metal hose needs to be pulled to move during the movement, the liquid outlet 63 of the casting pipe 6 needs to be ensured to face upwards so as to prevent the tin liquid in the casting pipe 6 from entering the casting pipe 6 and dropping when the high-temperature metal hose moves, wherein the high-temperature-resistant metal hose, the metal liquid injection hopper and the casting pipe 6 are all made of 45 steel materials and are fused far more than the melting point of tin, therefore, when the high-temperature-resistant metal hose, the metal liquid injection hopper and the casting pipe 6 are blocked after a large number of tin blocks are adhered, the tin blocks can be melted and dredged by a high-temperature heating mode of more than 300 ℃.
Claims (4)
1. A movable lead-free tin wire rolling substrate tin column casting mechanism is characterized in that: including support (1), axis (2), casting die utensil (3), backup pad (4), guide bar (5), casting pipe (6) and pin (7), casting die utensil (3) both ends fixed mounting axis (2), axis (2) outer end fixed mounting is on support (1), and two backup pads (4) rotate and cup joint and install on axis (2), two guide bar (5) fixed mounting are on backup pad (4), casting pipe (6) set up to 90 return bend structures, casting pipe (6) upper portion has guiding hole (61), casting pipe (6) lower part has inlet (62) and liquid outlet (63), fixed mounting has on the inner wall of casting pipe (6) be used for with guiding hole (61) and inlet (62), the baffle of liquid outlet (63) seal separation, casting pipe (6) are installed on guide bar (5) through guiding hole (61) slip cup joint, pin (7) fixed mounting is on support (1) both sides, limit position is used for restricting the rotation of left and right side limit to backup pad (4).
2. The mobile lead-free tin wire rolled substrate tin column casting mechanism of claim 1, wherein: the lower part of the supporting plate (4) is in an isosceles trapezoid structure.
3. The mobile lead-free tin wire rolled substrate tin column casting mechanism of claim 1, wherein: the guide rod (5) is fixedly arranged at the left side of the top of the supporting plate (4).
4. The mobile lead-free tin wire rolled substrate tin column casting mechanism of claim 1, wherein: the guide sleeve (10) is fixedly embedded in the guide hole (61) of the casting pipe (6), and the guide sleeve (10) is slidably arranged on the guide rod (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321450839.6U CN220178140U (en) | 2023-06-08 | 2023-06-08 | Movable lead-free tin wire rolled base material tin column casting mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321450839.6U CN220178140U (en) | 2023-06-08 | 2023-06-08 | Movable lead-free tin wire rolled base material tin column casting mechanism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220178140U true CN220178140U (en) | 2023-12-15 |
Family
ID=89099884
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321450839.6U Active CN220178140U (en) | 2023-06-08 | 2023-06-08 | Movable lead-free tin wire rolled base material tin column casting mechanism |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220178140U (en) |
-
2023
- 2023-06-08 CN CN202321450839.6U patent/CN220178140U/en active Active
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| GR01 | Patent grant | ||
| GR01 | Patent grant |