CN220176140U - Ammonia separator of ammonia synthesis system - Google Patents

Ammonia separator of ammonia synthesis system Download PDF

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Publication number
CN220176140U
CN220176140U CN202320880205.8U CN202320880205U CN220176140U CN 220176140 U CN220176140 U CN 220176140U CN 202320880205 U CN202320880205 U CN 202320880205U CN 220176140 U CN220176140 U CN 220176140U
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China
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ammonia
tank body
fixed
defoaming
stirring
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CN202320880205.8U
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Chinese (zh)
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章文扬
蒋明
夏岷山
李洋
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Anhui Zhongke Hecheng Green Energy Co ltd
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Institute of Energy of Hefei Comprehensive National Science Center
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Abstract

The utility model discloses an ammonia separator of an ammonia synthesis system, and relates to the technical field of ammonia synthesis systems. The utility model comprises a tank body and a silk screen foam removing piece horizontally arranged in the tank body; the stirring mechanism, the mechanical defoaming mechanism and the cleaning mechanism are arranged in the tank body from bottom to top in parallel; the cleaning mechanism is arranged below the silk screen foam removing piece; the cleaning mechanism is used for cleaning the bottom of the silk screen foam removing piece; the stirring mechanism, the mechanical defoaming mechanism and the cleaning mechanism are connected through a transmission mechanism. According to the utility model, the cleaning mechanism is used for cleaning large liquid drops at the bottom of the silk screen defoaming piece, and the mechanical defoaming mechanism is used for pre-defoaming treatment of liquid ammonia, so that the defoaming effect of the ammonia separator can be effectively improved, and the separation efficiency of ammonia gas and liquid is ensured.

Description

Ammonia separator of ammonia synthesis system
Technical Field
The utility model belongs to the technical field of ammonia synthesis systems, and particularly relates to an ammonia separator of an ammonia synthesis system.
Background
The main production process of liquid ammonia is that the synthetic gas containing ammonia, hydrogen, nitrogen and inert gas from the ammonia synthesis tower enters an ammonia separator after heat exchange, cooling and condensation of waste heat, cold exchange and other equipment. The condensed gas contains a large amount of liquid ammonia, the condensed gas is subjected to gas-liquid separation through an ammonia separator, the separated liquid ammonia is gathered at the bottom of the ammonia separator, and the liquid ammonia is discharged through an adjusting valve to obtain liquid ammonia as a product; the separated gas is recycled. The quality of the separation effect of the ammonia separator has great influence on the yield and consumption of the synthetic ammonia system. The ammonia separator in the prior art is generally composed of a tank body and a wire mesh foam remover arranged in the tank body, small liquid drops which are gathered into large liquid drops by the wire mesh foam remover, then the large liquid drops fall to the bottom of the tank body from the bottom of the wire mesh foam remover under the action of gravity, but the large liquid drops possibly cause the problems of blockage and the like of the wire mesh foam remover when attached to the bottom of the wire mesh foam remover, thereby affecting the filtering and defoaming functions of the wire mesh foam remover, further leading to the deterioration of the foam removing effect of the ammonia separator and affecting the separation efficiency of ammonia, water and gas. Therefore, there is a need to study an ammonia separator of an ammonia synthesis system in order to solve the above problems.
Disclosure of Invention
The present utility model is directed to an ammonia separator for an ammonia synthesis system, which aims to solve the technical problems set forth in the background art.
In order to solve the technical problems, the utility model is realized by the following technical scheme:
the utility model relates to an ammonia separator of an ammonia synthesis system, which comprises a tank body and a silk screen foam removing piece horizontally arranged in the tank body; the stirring mechanism, the mechanical defoaming mechanism and the cleaning mechanism are arranged in the tank body from bottom to top in parallel; the cleaning mechanism is arranged below the silk screen foam removing piece; the cleaning mechanism is used for cleaning the bottom of the silk screen foam removing piece; the stirring mechanism, the mechanical defoaming mechanism and the cleaning mechanism are connected through a transmission mechanism.
As a preferable technical scheme of the utility model, the stirring mechanism comprises a stirring shaft with two ends rotatably connected to the inner wall of the tank body; one end of the stirring shaft is coaxially fixed on an output shaft of a servo motor; the servo motor is horizontally fixed on the outer wall of the tank body; a plurality of stirring impellers are fixedly arranged on the stirring shaft.
As a preferable technical scheme of the utility model, the mechanical defoaming mechanism comprises a mounting plate horizontally arranged in the tank body; a pair of guide notches are symmetrically formed in the circumferential edge of the mounting plate; the two guide slots are internally and slidably connected with guide rails which are vertically arranged; the two guide rails are vertically fixed on the inner wall of the tank body; a plurality of conveying holes are uniformly distributed on the upper surface of the mounting plate; a defoaming needle is vertically connected to the lower port of the conveying hole; the defoaming needle comprises a plurality of inclined sections, the upper ends of which are fixed at the lower port of the conveying hole; the lower ends of the plurality of inclined sections are connected through vertical sections.
As a preferable technical scheme of the utility model, the cleaning mechanism comprises a pair of limiting rings which are coaxially distributed up and down; the two limiting rings are fixed on the inner wall of the tank body; a coaxially arranged rotating ring is rotationally connected between the two limiting rings; the inner side of the rotating ring is horizontally provided with a bearing lath; both ends of the bearing lath are fixed on the inner side surface of the rotary ring; the upper surface of the bearing lath is vertically connected with a plurality of bristles; the upper ends of the bristles are abutted against the bottom of the silk screen foam removing piece.
As a preferable technical scheme of the utility model, the transmission mechanism comprises a pair of supporting blocks which are vertically distributed in the tank body; the two supporting blocks are fixed on the inner wall of the tank body; the two supporting blocks are connected through a vertically arranged transmission shaft; the transmission shaft is in running fit with the supporting block; a first bevel gear is fixedly sleeved at the lower end of the transmission shaft; a second bevel gear is meshed with the first bevel gear; the second bevel gear is fixedly sleeved on the periphery of the stirring shaft; a cylindrical cam is coaxially fixed on the transmission shaft; a lifting column is vertically arranged on one side of the cylindrical cam; the upper end of the lifting column is fixed on the upper surface of the mounting plate; the lower end of the lifting column is horizontally fixed with a movable column; one end of the movable column is inserted into the working groove of the cylindrical cam in a sliding manner; a transmission gear is fixedly sleeved at the upper end of the transmission shaft; an inner gear ring is meshed with the transmission gear; the inner gear ring is coaxially fixed on the inner side of the rotating ring.
The utility model has the following beneficial effects:
according to the utility model, the liquid ammonia is conveyed into the tank body through the input pipe, the mechanical defoaming mechanism is utilized to perform pre-defoaming treatment on the liquid ammonia, then the silk screen defoaming piece is utilized to perform defoaming treatment on the liquid ammonia again, meanwhile, the cleaning mechanism is utilized to clean large liquid drops at the bottom of the silk screen defoaming piece, the stirring mechanism is utilized to separate ammonia, water and gas, and the stirring mechanism, the mechanical defoaming mechanism and the cleaning mechanism are linked through the transmission mechanism, so that the defoaming effect of the ammonia separator is effectively improved, and the separation efficiency of ammonia, water and gas is ensured.
Of course, it is not necessary for any one product to practice the utility model to achieve all of the advantages set forth above at the same time.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings that are needed for the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present utility model, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of an ammonia separator of an ammonia synthesis system according to the present utility model.
Fig. 2 is a schematic structural view of the stirring mechanism of the present utility model.
Fig. 3 is a schematic structural view of the mechanical defoaming mechanism of the present utility model.
Fig. 4 is a schematic structural view of the mounting plate of the present utility model.
Fig. 5 is a schematic structural view of the defoaming needle of the present utility model.
Fig. 6 is a schematic structural view of the cleaning mechanism of the present utility model.
Fig. 7 is a front view of the structure of fig. 6.
Fig. 8 is a schematic structural view of a transmission mechanism of the present utility model.
In the drawings, the list of components represented by the various numbers is as follows:
1-tank, 2-wire mesh defoaming piece, 3-stirring mechanism, 4-mechanical defoaming mechanism, 5-cleaning mechanism, 6-transmission mechanism, 101-input pipe, 102-output pipe, 103-blow-down pipe, 301-stirring shaft, 302-servo motor, 303-stirring impeller, 401-mounting plate, 402-guiding notch, 403-guiding rail, 404-conveying hole, 405-defoaming needle, 501-limiting ring, 502-rotating ring, 503-bearing plate bar, 504-brush, 601-supporting block, 602-transmission shaft, 603-first bevel gear, 604-second bevel gear, 605-cylindrical cam, 606-lifting column, 607-movable column, 608-transmission gear, 609-inner gear ring, 4051-inclined section, 4052-vertical section.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
First embodiment:
referring to fig. 1, the present utility model is an ammonia separator of an ammonia synthesis system, comprising a conventional tank 1 in the art and a wire mesh foam removing member 2 horizontally installed in the tank 1; the side wall of the middle part of the tank body 1 is connected with an input pipe 101; the side wall of the top wall of the tank body 1 is connected with an output pipe 102; a drain pipe 103 is vertically connected with the bottom wall of the tank body 1; the wire mesh foam removing member 2 is of a conventional structure in the art; the silk screen foam removing piece 2 is arranged between the input pipe 101 and the output pipe 102; the inside of the tank body 1 is provided with a stirring mechanism 3, a mechanical defoaming mechanism 4 and a cleaning mechanism 5 from bottom to top; the cleaning mechanism 5 is arranged below the silk screen foam removing piece 2; the cleaning mechanism 5 is used for cleaning the bottom of the silk screen foam removing piece 2; the stirring mechanism 3 is arranged below the input pipe 101; the mechanical defoaming mechanism 4 is arranged above the input pipe 101; the stirring mechanism 3, the mechanical defoaming mechanism 4 and the cleaning mechanism 5 are connected through a transmission mechanism 6; in addition, the partial structure of the ammonia separator not described in the present embodiment can be referred to the structural configuration of the ammonia separator in the related art. During the use, carry the liquid ammonia to jar body 1 in through input tube 101, utilize machinery to remove the foam mechanism 4 to carry out the defoaming processing in advance to the liquid ammonia, then utilize silk screen defoaming spare 2 to remove the foam processing again to the liquid ammonia, utilize cleaning mechanism 5 to clean the big liquid drop of silk screen defoaming spare 2 bottom simultaneously, and separate processing to ammonia aqueous vapor through rabbling mechanism 3, and realize the rabbling mechanism 3 through drive mechanism 6, machinery and remove the linkage between foam mechanism 4 and the cleaning mechanism 5, not only improved the defoaming effect of ammonia separator effectively, but also guaranteed the separation efficiency of ammonia aqueous vapor.
As shown in fig. 1-2, the stirring mechanism 3 comprises a stirring shaft 301 with two ends rotatably connected to the inner wall of the tank 1; both ends of the stirring shaft 301 are respectively connected with the inner wall of the tank body 1 through conventional waterproof bearings in the field; one end of the stirring shaft 301 is coaxially fixed on an output shaft of a horizontally arranged servo motor 302 through a conventional coupling in the field; the servo motor 302 is connected to the outer wall of the tank body 1 through bolts; a plurality of stirring impellers 303 which are conventional in the art are fixedly arranged on the stirring shaft 301; the stirring impeller 303 is composed of a mounting sleeve fixedly sleeved on the periphery of the stirring shaft 301 and a plurality of blades uniformly distributed and welded on the circumferential outer wall of the mounting sleeve. When the device is used, the stirring shaft 301 is driven to rotate by the servo motor 302, so that the stirring impeller 303 is driven to stir the liquid ammonia, and the separation treatment of the ammonia, the water and the gas is realized.
Specific embodiment II:
as shown in fig. 3-5 on the basis of the first embodiment, the mechanical defoaming mechanism 4 comprises a mounting plate 401 horizontally arranged in the tank 1; the circumferential side wall of the mounting plate 401 is in sliding fit with the inner wall of the tank body 1; a pair of guide notches 402 are symmetrically formed in the circumferential edge of the mounting plate 401; a guide rail 403 which is arranged vertically is connected in the two guide notches 402 in a sliding way; the two guide rails 403 are connected to the inner wall of the tank body 1 by screws; a plurality of conveying holes 404 with circular structures are uniformly distributed on the upper surface of the mounting plate 401; a defoaming needle 405 is vertically connected to the lower port of the conveying hole 404; the defoaming needle 405 includes a plurality of inclined sections 4051 each having an upper end welded to the lower port of the delivery hole 404; the lower ends of the plurality of inclined sections 4051 are connected by vertical sections 4052; the vertical section 4052 and the inclined section 4051 are connected by welding; the vertical section 4052 is coaxially disposed with the delivery aperture 404 directly above it. When in use, in the process of passing the liquid ammonia through the conveying holes 404, the mounting plate 401 is driven to move up and down along the length direction of the guide rail 403, so that the pre-defoaming treatment of the liquid ammonia is realized; through design defoaming needle 405 include a plurality of upper ends all weld in the inclined section 4051 of delivery port 404 lower port department, be connected through vertical section 4052 between the lower extreme of a plurality of inclined section 4051, can effectively promote the defoaming effect to liquid ammonia.
Third embodiment:
on the basis of the second embodiment, as shown in fig. 6-7, the cleaning mechanism 5 includes a pair of limiting rings 501 coaxially distributed up and down; the two limiting rings 501 are connected to the inner wall of the tank body 1 through screws; a rotating ring 502 which is coaxially arranged is rotationally connected between the two limiting rings 501; the upper and lower surfaces of the rotating ring 502 are respectively in sliding fit with the opposite inner surfaces of the two limiting rings 501; the inner edge of the rotating ring 502 is integrally formed with a downward flanging; the inner side of the lower flanging is horizontally provided with a bearing lath 503; both ends of the bearing plate strip 503 are connected to the inner side surface of the rotating ring 502 by screws; the carrier strips 503 are arranged along the radial direction of the rotating ring 502; a plurality of bristles 504 made of elastic rubber are vertically fixed to the upper surface of the carrier strip 503; the upper ends of the bristles 504 abut the bottom of the wire mesh foam removing member 2. During the use, through driving rotatory ring 502 to rotate between two spacing rings 501, impel the brush hair 504 on the loading board strip 503 to clean the bottom of silk screen defoaming spare 2 to sweep the big liquid drop on the bottom of silk screen defoaming spare 2, can effectively avoid silk screen defoaming spare 2 to appear blocking up scheduling problem.
Fourth embodiment:
on the basis of the third embodiment, as shown in fig. 1 and 8, the transmission mechanism 6 includes a pair of supporting blocks 601 vertically distributed in the tank 1; the two supporting blocks 601 are connected to the inner wall of the tank body 1 through screws; the two support blocks 601 are connected through a vertically arranged transmission shaft 602; the transmission shaft 602 is connected with the supporting block 601 through a conventional waterproof bearing in the field; the transmission shaft 602 is in rotary fit with the supporting block 601; a first bevel gear 603 is fixedly sleeved at the lower end of the transmission shaft 602; the first bevel gear 603 is meshed with a second bevel gear 604; the second bevel gear 604 is fixedly sleeved on the periphery of the stirring shaft 301; the transmission shaft 602 is inserted on the mounting plate 401; the drive shaft 602 is in clearance fit with the mounting plate 401; a cylindrical cam 605, conventional in the art, is coaxially fixed to the drive shaft 602; a lifting column 606 is vertically arranged on one side of the cylindrical cam 605; the upper end of the lifting column 606 is welded to the upper surface of the mounting plate 401; a movable column 607 is welded horizontally at the lower end of the lifting column 606; one end of the movable column 607 is slidably inserted into the working groove of the cylindrical cam 605; a transmission gear 608 is fixedly sleeved at the upper end of the transmission shaft 602; the transmission gear 608 is meshed with an inner gear ring 609 which is coaxially arranged with the rotary ring 502; the inner gear ring 609 is connected to the lower edge of the downward flanging through screws; when the device is used, the transmission shaft 602 is driven to rotate through the second bevel gear 604 and the first bevel gear 603, so that the cylindrical cam 605 and the transmission gear 608 are driven to rotate synchronously, the movable column 607 drives the mounting plate 401 to move up and down through the lifting column 606, the inner gear ring 609 drives the rotary ring 502 to rotate, and then linkage among the stirring mechanism 3, the mechanical defoaming mechanism 4 and the cleaning mechanism 5 is realized, and the separation efficiency of ammonia gas and liquid is effectively ensured.
The preferred embodiments of the utility model disclosed above are intended only to assist in the explanation of the utility model. The preferred embodiments are not exhaustive or to limit the utility model to the precise form disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the utility model and the practical application, to thereby enable others skilled in the art to best understand and utilize the utility model. The utility model is limited only by the claims and the full scope and equivalents thereof.

Claims (6)

1. An ammonia separator of an ammonia synthesis system comprises a tank body (1) and a silk screen foam removing piece (2) horizontally arranged in the tank body (1); the method is characterized in that:
a stirring mechanism (3), a mechanical defoaming mechanism (4) and a cleaning mechanism (5) are arranged in the tank body (1) from bottom to top in parallel; the cleaning mechanism (5) is arranged below the silk screen foam removing piece (2); the cleaning mechanism (5) is used for cleaning the bottom of the silk screen foam removing piece (2); the stirring mechanism (3), the mechanical defoaming mechanism (4) and the cleaning mechanism (5) are connected through a transmission mechanism (6).
2. The ammonia separator of an ammonia synthesis system according to claim 1, wherein the stirring mechanism (3) comprises a stirring shaft (301) with both ends rotatably connected to the inner wall of the tank (1); one end of the stirring shaft (301) is coaxially fixed on an output shaft of a servo motor (302); the servo motor (302) is horizontally fixed on the outer wall of the tank body (1); a plurality of stirring impellers (303) are fixedly arranged on the stirring shaft (301).
3. Ammonia separator of an ammonia synthesis system according to claim 2, wherein the mechanical defoaming mechanism (4) comprises a mounting disc (401) horizontally arranged inside the tank (1); a pair of guide notches (402) are symmetrically formed in the circumferential edge of the mounting plate (401); a guide rail (403) which is vertically arranged is connected in the two guide slots (402) in a sliding way; the two guide rails (403) are vertically fixed on the inner wall of the tank body (1); a plurality of conveying holes (404) are uniformly distributed on the upper surface of the mounting plate (401); and a defoaming needle (405) is vertically connected to the lower port of the conveying hole (404).
4. An ammonia separator of an ammonia synthesis system according to claim 3, wherein the demister needle (405) comprises a plurality of inclined sections (4051) each fixed at an upper end at a lower port of the delivery hole (404); the lower ends of a plurality of the inclined sections (4051) are connected through vertical sections (4052).
5. An ammonia separator of an ammonia synthesis system according to claim 3 or 4, wherein the sweeping mechanism (5) comprises a pair of limit rings (501) coaxially distributed up and down; the two limiting rings (501) are fixed on the inner wall of the tank body (1); a rotating ring (502) which is coaxially arranged is rotationally connected between the two limiting rings (501); the inner side of the rotary ring (502) is horizontally provided with a bearing lath (503); both ends of the bearing lath (503) are fixed on the inner side surface of the rotary ring (502); the upper surface of the bearing lath (503) is vertically connected with a plurality of bristles (504); the upper ends of the bristles (504) are abutted against the bottom of the wire mesh foam removing piece (2).
6. The ammonia separator of an ammonia synthesis system according to claim 5, wherein the transmission mechanism (6) comprises a pair of support blocks (601) distributed up and down in the tank (1); the two supporting blocks (601) are fixed on the inner wall of the tank body (1); the two supporting blocks (601) are connected through a vertically arranged transmission shaft (602); the transmission shaft (602) is in running fit with the supporting block (601); a first bevel gear (603) is fixedly sleeved at the lower end of the transmission shaft (602); a second bevel gear (604) is meshed with the first bevel gear (603); the second bevel gear (604) is fixedly sleeved on the periphery of the stirring shaft (301); a cylindrical cam (605) is coaxially fixed on the transmission shaft (602); a lifting column (606) is vertically arranged on one side of the cylindrical cam (605); the upper end of the lifting column (606) is fixed on the upper surface of the mounting plate (401); a movable column (607) is horizontally fixed at the lower end of the lifting column (606); one end of the movable column (607) is slidably inserted into a working groove of the cylindrical cam (605); a transmission gear (608) is fixedly sleeved at the upper end of the transmission shaft (602); an inner gear ring (609) is meshed with the transmission gear (608); the inner gear ring (609) is coaxially fixed to the inner side of the rotary ring (502).
CN202320880205.8U 2023-04-19 2023-04-19 Ammonia separator of ammonia synthesis system Active CN220176140U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202320880205.8U CN220176140U (en) 2023-04-19 2023-04-19 Ammonia separator of ammonia synthesis system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202320880205.8U CN220176140U (en) 2023-04-19 2023-04-19 Ammonia separator of ammonia synthesis system

Publications (1)

Publication Number Publication Date
CN220176140U true CN220176140U (en) 2023-12-15

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ID=89115586

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Application Number Title Priority Date Filing Date
CN202320880205.8U Active CN220176140U (en) 2023-04-19 2023-04-19 Ammonia separator of ammonia synthesis system

Country Status (1)

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CN (1) CN220176140U (en)

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Effective date of registration: 20240429

Address after: 230000, 9th floor, Building 24, Shuke Yuan, northeast corner of the intersection of Science Island Road and Qiongyang Road, Jinggang Town, Shushan District, Hefei City, Anhui Province, China

Patentee after: Anhui Zhongke Hecheng Green Energy Co.,Ltd.

Country or region after: China

Address before: 230000 Building 9, Wenhua garden, Binhu excellence City, Baohe District, Hefei City, Anhui Province

Patentee before: Energy Research Institute of Hefei comprehensive national science center (Anhui Energy Laboratory)

Country or region before: China