CN220160577U - Inner tube wire distribution mechanism of electric smelting pipe - Google Patents

Abstract

The utility model relates to the technical field of production and processing of electric melting pipes, in particular to an inner pipe wire distribution mechanism of an electric melting pipe, which is used for accommodating different heating wires through a storage device, so that used wires can be quickly selected, the time required in the wire replacement process is reduced, and the production efficiency of the device is improved; the wire spool is quickly fixed on the storage fixing device through the storage fixing device; detecting the silk thread by the detection device, preventing the bent and knotted silk thread from being used by equipment, and rapidly replacing the detection diameter of the detection device by the detection fixing device and rapidly fixing the detection diameter; the lead frame enables the silk thread to horizontally pass through the detection device, so that the influence of friction generated by the silk thread on the detection device on the normal operation of the detection device is prevented, and the practicability of the device is improved; comprises a machine tool frame, a traversing device, a rotating device, a fixer, a power device and a wire distributing head; the device also comprises a storage device, a storage fixing device, a detection fixing device and two groups of lead frames.

Description

Inner tube wire distribution mechanism of electric smelting pipe

Technical Field

The utility model relates to the technical field of production and processing of electric melting pipes, in particular to an inner pipe wire distribution mechanism of an electric melting pipe.

Background

Compared with the traditional hot melting connection, the electric melting pipe fitting is more convenient and quick to connect in design, the connection reliability is improved, meanwhile, manual operation is changed into automatic control of equipment, productivity is relieved to a greater extent, labor intensity is reduced, working efficiency is improved, the electric melting pipe is required to be grooved and wired in a pipeline in the production process, a heating wire is arranged in the inner wall of the pipeline, an operator usually needs to check the pipe fitting and the heating wire before production, and then wire distribution is carried out through automatic equipment.

The utility model patent of China with the application number of CN201310341937.0 in the prior art relates to a multifunctional wiring machine for wiring, wire winding and cutting of electric melting pipe fittings, which comprises a slotting device, a wiring device, a slot closing device, a fixing device, a rotating device and a traversing device, changes the traditional wiring-before-forming process, greatly simplifies the traditional wiring process, improves the production efficiency and saves the manufacturing cost.

However, the above device has the following problems in practical use: firstly, checking the silk thread before processing to prevent the silk thread from bending and knotting to influence the wiring effect, so that part of the silk thread is not completely laid in the groove, the silk thread leaks outside after the groove is closed, and the bonding effect in the subsequent use is reduced; secondly, need use the silk thread of different diameters when processing the pipeline of different model diameters, need accomodate the silk thread axle of different model silk threads alone, take out when using, increased operating personnel's intensity of labour.

Disclosure of Invention

In order to solve the technical problems, the utility model provides a device which is used for accommodating different heating wires through a storage device, so that the used wires can be quickly selected, the time required in the wire replacement process is reduced, and the production efficiency of the device is improved; the wire spool is quickly fixed on the storage fixing device through the storage fixing device; the detection device is used for detecting the silk thread, so that the bent and knotted silk thread is prevented from being used by equipment, the detection diameter of the detection device is quickly replaced through the detection fixing device, the silk thread is quickly fixed, and the practicability of the device is improved; the inner tube wire distribution mechanism of the electric melting tube has the advantages that the wire frame enables the wire to horizontally pass through the detection device, the wire is prevented from rubbing the detection device to influence the normal operation of the detection device, and the practicability of the device is improved.

The utility model relates to an inner tube wire distribution mechanism of an electric melting tube, which comprises a machine frame, a traversing device, a rotating device, a fixer, a power device and a wire distribution head, wherein the traversing device and the power device are respectively arranged at the left part and the right part of the upper end surface of the machine frame; the device comprises a power device, a storage fixing device, a detection fixing device and two groups of lead frames, wherein the storage device is arranged on the upper end face of the power device; different heating wires are stored through the storage device, so that the used wires can be selected quickly, the time required in the wire replacement process is reduced, and the production efficiency of the device is improved; the wire spool is quickly fixed on the storage fixing device through the storage fixing device; the detection device is used for detecting the silk thread, so that the bent and knotted silk thread is prevented from being used by equipment, the detection diameter of the detection device is quickly replaced through the detection fixing device, the silk thread is quickly fixed, and the practicability of the device is improved; the wire frame is used for enabling the wire to horizontally pass through the detection device, so that the wire is prevented from rubbing the detection device to influence the normal operation of the detection device, and the practicability of the device is improved.

Preferably, the material storage device comprises a support plate, a material storage rack, support holes and wire rollers, wherein the material storage rack is arranged on the right part of the upper end surface of the power device through the support plate, the material storage rack can rotate on the support plate, a plurality of groups of support holes are formed in the front end surface and the rear end surface of the material storage rack, threads are arranged in the rear side support holes, and the wire rollers are fixed on the material storage rack through the material storage fixing device; the silk thread roller with silk threads of different types is fixed on the storage rack through the plurality of groups of support holes and the storage fixing device on the storage rack, so that the silk threads can be quickly replaced when different pipe fittings are processed, and the production efficiency of the device is improved.

Preferably, the storage fixing device comprises a fixed shaft, a limit disc, a first rotating shaft, a handle and a magnet, wherein the rear part of the fixed shaft is provided with threads, the front end face of the fixed shaft is connected with the limit disc, the rear part of the fixed shaft can be fixed on the storage rack through the threads of the rear part and the internal threads of the rear side supporting hole, the front part of the limit disc is provided with a C-shaped groove, the first rotating shaft is connected in the groove, the handle is connected on the first rotating shaft, the magnet is arranged on a connecting rod between the handle and the first rotating shaft, and the handle can rotate on the first rotating shaft and can enter the C-shaped groove; the rear part of the fixed shaft is extended into the rear side supporting hole through the front side supporting hole and the central hole of the silk thread roller, and the handle is held to rotate the fixed shaft so that the rear part of the fixed shaft is connected with the rear side supporting hole through threads, so that the silk thread roller is fixed on the material storage rack, and the stability and the practicability of the device are improved.

Preferably, the detection device comprises a detection frame, a pressure sensor, a wire inlet, a bearing frame, rotating sleeves, wire passing holes, stirring plates and stirring heads, wherein the detection frame is arranged on the upper end face of the power device, T-shaped grooves are formed in the upper end face of the detection frame, the wire inlet extends to the right end face of the detection frame, the pressure sensor is arranged at the lower part of the left end face of the detection frame, the sensing end of the pressure sensor penetrates through the left end face of the detection frame and extends to the left end face of the T-shaped groove of the detection frame, rectangular grooves are formed in the lower end face of the bearing frame, a plurality of groups of rotating sleeves are arranged in the rectangular grooves of the bearing frame through rotating shafts, the rotating sleeves can independently rotate on the rotating shafts, the lower parts of the rotating sleeves are connected with the stirring plates, the upper parts of the stirring plates of each group are respectively provided with wire passing holes with different diameters, the stirring heads are arranged at the lower parts of the left end faces of the stirring plates, the bearing frame can be placed in the T-shaped grooves at the upper part of the detection frame, and after the bearing frame is placed on the detection frame, the circle centers of all wire passing holes and the circle centers of the wire inlet are at the same level with the same height as the sensing heads; the position of the bearing frame is adjusted to enable the circle center of the wire passing hole with the required diameter and the circle center of the wire feeding hole to be on the same horizontal line and perpendicular to the straight line of the left end face of the detection frame, the bearing frame is fixed through the detection fixing device, the wire passes through the wire feeding hole and the wire passing hole with the required diameter, the wire continuously passes through the wire passing hole in the wire distribution process, when the wire is locally bent and knotted, the wire drives the stirring plate and the rotating sleeve to rotate, the stirring head is driven to strike the sensing end of the pressure sensor, when the pressure sensor detects that the born pressure is larger than a set value, the processing is stopped by the control equipment, the wire distribution effect is improved, and the labor intensity of operators for checking the wire is reduced.

Preferably, the detection fixing device comprises a limit hole and a limit bolt, a plurality of groups of limit holes are formed in the right end face of the bearing frame, the circle center of each group of limit holes is located right above the circle center of one group of wire passing holes, the limit bolt is mounted on the upper part of the right end face of the detection frame, and one group of limit bolts are located on the upper side of the wire feeding holes; the left part of the limit bolt is inserted into the limit hole of the bearing frame through rotating the limit bolt, the bearing frame is positioned, the bearing frame deflection caused by self vibration of equipment in the machining process is prevented, and the stability and the practicability of the device are improved.

Preferably, the lead frame comprises a support frame and guide rollers, the upper end face of the power device is provided with two groups of guide rollers through the support frame, the two groups of guide rollers are respectively positioned at the left side and the right side of the detection device, and the upper end face of the left guide roller and the lower end face of the right guide roller are positioned at the same height with the circle center; the height of the silk thread is adjusted through the two groups of guide rollers, so that the silk thread can horizontally enter the detection device to be detected, the influence of the self inclination of the silk thread on the detection result of the detection device is prevented, and the practicability of the device is improved.

Compared with the prior art, the utility model has the beneficial effects that: different heating wires are stored through the storage device, so that the used wires can be selected quickly, the time required in the wire replacement process is reduced, and the production efficiency of the device is improved; the wire spool is quickly fixed on the storage fixing device through the storage fixing device; the detection device is used for detecting the silk thread, so that the bent and knotted silk thread is prevented from being used by equipment, the detection diameter of the detection device is quickly replaced through the detection fixing device, the silk thread is quickly fixed, and the practicability of the device is improved; the wire frame is used for enabling the wire to horizontally pass through the detection device, so that the wire is prevented from rubbing the detection device to influence the normal operation of the detection device, and the practicability of the device is improved.

Drawings

FIG. 1 is a schematic cross-sectional view of the present utility model;

FIG. 2 is a schematic elevational view of the detection device and the storage device;

FIG. 3 is a schematic diagram of an axial structure of the detection device;

FIG. 4 is a schematic view of the internal structure of the cartridge;

FIG. 5 is a schematic illustration of an isometric construction of a carrier;

FIG. 6 is a schematic diagram of an isometric structure of a storage device;

FIG. 7 is a schematic illustration of an isometric construction of a storage fixture;

the reference numerals in the drawings: 1. a machine frame; 2. a traversing device; 3. a rotating device; 4. a holder; 5. a power device; 6. a wire distributing head; 7. a support plate; 8. a storage rack; 9. a support hole; 10. a wire roller; 11. a fixed shaft; 12. a limiting disc; 13. a first rotation shaft; 14. a handle; 15. a magnet; 16. a detection frame; 17. a pressure sensor; 18. a wire inlet hole; 19. a carrier; 20. rotating the sleeve; 21. a wire passing port; 22. a toggle plate; 23. a toggle head; 24. a limiting hole; 25. a limit bolt; 26. a support frame; 27. and a guide roller.

Detailed Description

In order that the utility model may be readily understood, a more complete description of the utility model will be rendered by reference to the appended drawings. This utility model may be embodied in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.

Example 1

As shown in fig. 1, 2, 3, 4, 5, 6 and 7, the storage device and the detection device are all arranged on the upper end surface of the power device 5, the storage fixing device is arranged on the storage device, and the detection fixing device is arranged on the detection device;

firstly, the rear part of a fixed shaft 11 extends into a rear side supporting hole 9 through a front side supporting hole 9 and a central hole of a wire roller 10, a handle 14 is held by hand to rotate the fixed shaft 11 so that the rear part of the fixed shaft 11 is connected with the rear side supporting hole 9 through threads, thereby fixing a wire roller 10 on a material storage frame 8, then selecting a required wire and a required wire passing hole 21 according to production requirements, adjusting the position of a bearing frame 19 so that the center of the wire passing hole 21 with the required diameter is at the same level with the center of a wire inlet hole 18 and is vertical to the straight line of the left end surface of a detection frame 16, inserting the left part of a limit bolt 25 into a limit hole 24 of the bearing frame 19 through a limit bolt 25, positioning the bearing frame 19, enabling the wire to pass through the wire inlet hole 18 and the wire passing hole 21 with the required diameter, then installing the wire on a wire distributing head 6, continuously passing the wire through the wire passing hole 21 in the wire distributing process, driving a wire driving plate 22 and a rotating sleeve 20 to rotate when the wire is locally bent and knotted, thereby driving a stirring head 23 to impact the sensing end of a pressure sensor 17, and controlling the stirring device to stop processing when the pressure 17 is detected to be larger than a set value;

the material storage device comprises a supporting plate 7, a material storage frame 8, supporting holes 9 and a wire roller 10, wherein the material storage frame 8 is arranged at the right part of the upper end surface of the power device 5 through the supporting plate 7, the material storage frame 8 can rotate on the supporting plate 7, a plurality of groups of supporting holes 9 are formed in the front end surface and the rear end surface of the material storage frame 8, threads are arranged in the rear side supporting holes 9, and the wire roller 10 is fixed on the material storage frame 8 through a material storage fixing device;

the storage fixing device comprises a fixed shaft 11, a limit disc 12, a first rotating shaft 13, a handle 14 and a magnet 15, wherein threads are arranged at the rear part of the fixed shaft 11, the limit disc 12 is connected to the front end surface of the fixed shaft 11, the rear part of the fixed shaft 11 can be fixed on the storage rack 8 through the threads of the rear part and the internal threads of the rear side supporting hole 9, a C-shaped groove is formed in the front part of the limit disc 12, the first rotating shaft 13 is connected to the groove, the handle 14 is connected to the first rotating shaft 13, the magnet 15 is arranged on a connecting rod between the handle 14 and the first rotating shaft 13, and the handle 14 can rotate on the first rotating shaft 13 and can enter the C-shaped groove;

the detection device comprises a detection frame 16, a pressure sensor 17, a wire inlet 18, a bearing frame 19, a rotary sleeve 20, a wire passing port 21, a poking plate 22 and a poking head 23, wherein the detection frame 16 is arranged on the upper end face of the power device 5, a T-shaped groove is formed in the upper end face of the detection frame 16, the wire inlet 18 extends to the right end face of the detection frame 16 on the left end face of the detection frame 16, the pressure sensor 17 is arranged at the lower part of the left end face of the detection frame 16, the sensing end of the pressure sensor 17 penetrates through the left end face of the detection frame 16 to extend to the left end face in the T-shaped groove of the detection frame 16, a rectangular groove is formed in the lower end face of the bearing frame 19, the plurality of groups of rotating sleeves 20 are arranged in a rectangular groove of the bearing frame 19 through rotating shafts, the rotating sleeves 20 can independently rotate on the rotating shafts without influencing each other, the lower parts of the rotating sleeves 20 are connected with poking plates 22, the upper parts of the poking plates 22 of each group are provided with poking ports 21 with different diameters, the lower parts of the left end faces of the poking plates 22 are provided with poking heads 23, the bearing frame 19 can be placed in a T-shaped groove at the upper part of the detection frame 16, after the bearing frame 19 is placed on the detection frame 16, the circle centers of all the poking ports 21 and the circle of the wire inlet holes 18 are on the same horizontal plane, and the heights of the poking heads 23 are the same as the heights of sensing ends of the pressure sensors 17;

the detection fixing device comprises limit holes 24 and limit bolts 25, a plurality of groups of limit holes 24 are formed in the right end face of the bearing frame 19, the circle center of each group of limit holes 24 is located right above the circle center of one group of wire passing holes 21, the limit bolts 25 are mounted on the upper part of the right end face of the detection frame 16, and one group of limit bolts 25 are located on the upper side of the wire feeding holes 18;

different heating wires are stored through the storage device, so that the used wires can be selected quickly, the time required in the wire replacement process is reduced, and the production efficiency of the device is improved; the wire spool is quickly fixed on the storage fixing device through the storage fixing device; the detection device is used for detecting the silk thread, the silk thread which is bent and knotted is prevented from being used by equipment, the detection diameter of the detection device is quickly replaced by the detection fixing device, the detection device is quickly fixed, and the practicability of the device is improved.

Example 2

The improvement on the basis of the first embodiment comprises lead frames, wherein two groups of lead frames are respectively arranged on the upper end face of the power device 5 and are respectively positioned on the left side and the right side of the detection device;

the lead frame enables the silk thread to horizontally pass through the detection device, so that the influence of friction generated by the silk thread on the detection device on the normal operation of the detection device is prevented, and the practicability of the device is improved;

the height of the silk thread is adjusted through the two groups of guide rollers 27, so that the silk thread can horizontally enter the detection device for detection, and the influence of the inclination of the silk thread on the detection result of the detection device is prevented;

the lead frame comprises a support frame 26 and guide rollers 27, wherein the upper end face of the power device 5 is provided with two groups of guide rollers 27 through the support frame 26, the two groups of guide rollers 27 are respectively positioned on the left side and the right side of the detection device, and the circle centers of the upper end face of the left guide roller 27 and the lower end face of the right guide roller 27 are at the same height as the circle centers of the guide rollers 28.

As shown in fig. 1 to 7, in the inner tube wire distribution mechanism of the electric melting tube, when the electric melting tube works, firstly, the rear part of a fixed shaft 11 is extended into a rear side supporting hole 9 through a front side supporting hole 9 and a central hole of a wire roller 10, a handle 14 is held by hand to rotate the fixed shaft 11 to enable the rear part of the fixed shaft 11 to be connected with the rear side supporting hole 9 through threads, thereby fixing the wire roller 10 on a storage rack 8, then, a required wire and a required wire passing hole 21 are selected according to production requirements, the position of a bearing rack 19 is adjusted to enable the center of the wire passing hole 21 with the required diameter to be on a straight line which is horizontal with the center of a wire inlet hole 18 and vertical to the left end face of a detection rack 16, the left part of the limit bolt 25 is inserted into the limit hole 24 of the bearing frame 19 by rotating the limit bolt 25, the bearing frame 19 is positioned, a wire passes through the wire inlet 18 and the wire passing opening 21 with the required diameter, the wire is lapped on the upper part of the left guide roller 27 and the lower part of the right guide roller 27, then the wire is installed on the wire distributing head 6 to start processing, the wire continuously passes through the wire passing opening 21 in the wire distributing process, when the wire is partially bent and knotted, the wire drives the stirring plate 22 and the rotating sleeve 20 to rotate, thereby driving the stirring head 23 to strike the sensing end of the pressure sensor 17, and when the pressure sensor 17 detects that the born pressure is greater than a set value, the control equipment stops processing.

The pressure sensor 17 of the inner tube wire distribution mechanism of the electric melting tube is purchased in the market, and the person skilled in the art only needs to install and operate according to the attached instruction manual, without the creative labor of the person skilled in the art.

The foregoing is merely a preferred embodiment of the present utility model, and it should be noted that it will be apparent to those skilled in the art that modifications and variations can be made without departing from the technical principles of the present utility model, and these modifications and variations should also be regarded as the scope of the utility model.

Claims (6)

1. The utility model provides an inner tube wire distribution mechanism of electric smelting pipe, including lathe frame (1), sideslip device (2), rotary device (3), fixer (4), power device (5) and wire distribution head (6), sideslip device (2) and power device (5) are installed respectively in the left part and the right part of the up end of lathe frame (1), install rotary device (3) on the up end of sideslip device (2), install fixer (4) on the right-hand member face of rotary device (3), be connected with wire distribution head (6) on the left end face of power device (5); the device is characterized by further comprising a storage device, a storage fixing device, a detection fixing device and two groups of lead frames, wherein the storage device is arranged on the upper end face of the power device (5), the storage fixing device is arranged on the storage device, the detection device and the lead frames are arranged on the upper end face of the power device (5), the two groups of lead frames are respectively positioned on the left side and the right side of the detection device, and the detection fixing device is arranged on the detection device.

2. The inner tube wire distribution mechanism of an electric melting tube according to claim 1, wherein the storage device comprises a support plate (7), a storage frame (8), support holes (9) and wire rollers (10), the storage frame (8) is arranged on the right part of the upper end face of the power device (5) through the support plate (7), the storage frame (8) can rotate on the support plate (7), a plurality of groups of support holes (9) are formed in the front end face and the rear end face of the storage frame (8), threads are arranged in the rear side support holes (9), and the wire rollers (10) are fixed on the storage frame (8) through storage fixing devices.

3. The inner tube wire distribution mechanism of an electric melting tube according to claim 2, characterized in that the material storage fixing device comprises a fixed shaft (11), a limit disc (12), a first rotating shaft (13), a handle (14) and a magnet (15), wherein threads are arranged at the rear part of the fixed shaft (11), the limit disc (12) is connected to the front end surface of the fixed shaft (11), the rear part of the fixed shaft (11) can be fixed on the material storage frame (8) through self threads and internal threads of a rear side supporting hole (9), a C-shaped groove is formed in the front part of the limit disc (12), a first rotating shaft (13) is connected to the groove, a handle (14) is connected to the first rotating shaft (13), a magnet (15) is arranged on a connecting rod between the handle (14) and the first rotating shaft (13), and the handle (14) can rotate on the first rotating shaft (13) and can enter the C-shaped groove.

4. The inner tube wire distribution mechanism of the electric melting tube as set forth in claim 1, wherein the detecting device comprises a detecting frame (16), a pressure sensor (17), a wire inlet hole (18), a bearing frame (19), a rotating sleeve (20), a wire passing port (21), a toggle plate (22) and a toggle head (23), the detecting frame (16) is arranged on the upper end face of the power device (5), a T-shaped groove is arranged on the upper end face of the detecting frame (16), the wire inlet hole (18) is arranged on the left end face of the detecting frame (16) and extends to the right end face of the detecting frame (16), the pressure sensor (17) is arranged on the lower part of the left end face of the detecting frame (16), the sensing end of the pressure sensor (17) passes through the left end face of the detection frame (16) and extends to the left end face of the T-shaped groove of the detection frame (16), a rectangular groove is formed in the lower end face of the bearing frame (19), a plurality of groups of rotating sleeves (20) are arranged in the rectangular groove of the bearing frame (19) through rotating shafts, the rotating sleeves (20) can independently rotate in the rotating shafts without influencing each other, the lower parts of the rotating sleeves (20) are connected with stirring plates (22), the upper parts of each group of stirring plates (22) are provided with wire passing ports (21) with different diameters, stirring heads (23) are arranged at the lower parts of the left end faces of the stirring plates (22), the bearing frame (19) can be placed in the T-shaped groove on the upper portion of the detection frame (16), after the bearing frame (19) is placed on the detection frame (16), the circle centers of all wire passing openings (21) and the circles of the wire inlet holes (18) are on the same horizontal plane, and the height of the toggle head (23) is the same as the height of the sensing end of the pressure sensor (17).

5. The inner tube wire distribution mechanism of an electric melting tube according to claim 4, wherein the detection fixing device comprises a limiting hole (24) and a limiting bolt (25), a plurality of groups of limiting holes (24) are formed in the right end face of the bearing frame (19), the circle center of each group of limiting holes (24) is located right above the circle center of one group of wire passing holes (21), the limiting bolt (25) is installed on the upper portion of the right end face of the detection frame (16), and one group of limiting bolts (25) are located on the upper side of the wire feeding hole (18).

6. The inner tube wire distribution mechanism of an electric melting tube according to claim 1, wherein the wire frame comprises a supporting frame (26) and guide rollers (27), two groups of guide rollers (27) are respectively arranged on the upper end face of the power device (5) through the supporting frame (26), the two groups of guide rollers (27) are respectively positioned on the left side and the right side of the detection device, and the upper end face of the left guide roller (27) and the lower end face of the right guide roller (27) are positioned at the same height with the circle center of the guide roller (28).