CN220159876U - Broken bag screening and digestion integrated device for ton bag packaging smoke dust - Google Patents
Broken bag screening and digestion integrated device for ton bag packaging smoke dust Download PDFInfo
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- CN220159876U CN220159876U CN202321186544.2U CN202321186544U CN220159876U CN 220159876 U CN220159876 U CN 220159876U CN 202321186544 U CN202321186544 U CN 202321186544U CN 220159876 U CN220159876 U CN 220159876U
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- screening
- breaking
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- digestion
- ton bag
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- 238000012216 screening Methods 0.000 title claims abstract description 73
- 239000000428 dust Substances 0.000 title claims abstract description 55
- 230000029087 digestion Effects 0.000 title claims abstract description 22
- 239000000779 smoke Substances 0.000 title claims abstract description 21
- 238000004806 packaging method and process Methods 0.000 title description 8
- 239000000463 material Substances 0.000 claims abstract description 28
- 238000007873 sieving Methods 0.000 claims abstract description 6
- 238000007599 discharging Methods 0.000 claims description 29
- 238000003860 storage Methods 0.000 claims description 20
- 230000003014 reinforcing effect Effects 0.000 claims description 18
- 239000004071 soot Substances 0.000 claims description 8
- 238000005520 cutting process Methods 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 9
- 230000002349 favourable effect Effects 0.000 abstract description 7
- 238000012856 packing Methods 0.000 abstract description 6
- 230000000694 effects Effects 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 6
- 230000009286 beneficial effect Effects 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 2
- 238000009792 diffusion process Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000002457 bidirectional effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003517 fume Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000002912 waste gas Substances 0.000 description 1
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- Crushing And Pulverization Processes (AREA)
Abstract
The utility model provides an integrated device is cleared up in broken bag screening of ton bag packing smoke and dust ash, includes screening plant, broken bag ware, conveyor and humidification device, screening plant's sieve face below is provided with down the feed bin, the export of feed bin is connected with conveyor's material entry, conveyor's material export with humidification device's material entry connection. The integrated device for breaking, screening and digestion of the ton bag packed smoke dust comprises a screening device, wherein large blocks in the screening device can be primarily separated, meanwhile, a bag breaker is arranged on the screening surface of the screening device, so that the ton bag can be broken rapidly, and the production efficiency can be improved. Adopt humidification device to carry out the humidification to the material after sieving, compare in the heap and add water and clear up, more be favorable to material and water intensive mixing, be favorable to improving and clear up effect and efficiency.
Description
Technical Field
The utility model relates to the field of metal smelting production equipment, in particular to a bag breaking, screening and digestion integrated device for ton bag packaging smoke dust.
Background
In the metal smelting process, a large amount of waste materials such as various smoke dust and dust ash are generated, the waste materials have great utilization value, on one hand, the amount of waste gas substances can be effectively reduced by reasonable utilization, the requirement of environmental protection is met, and on the other hand, the raw material cost of iron and steel enterprises can be reduced by element utilization.
The raw material sources and components of the rotary hearth furnace can be greatly changed in the process of recycling the smoke ash, but the CaO content in the smoke ash is higher and exceeds 10%, so that the quality of the pressed balls can be influenced, heat release must be resolved before the pressed balls are matched, but the rotary hearth furnace is not provided with single-body resolving equipment for packaging the smoke ash by ton bags at present, and only a method of adding water for resolving is adopted in deep pits or large-area piles. The method has the following disadvantages of soot digestion:
1. the piling and digestion time is long, the manpower and material consumption is large, the water addition is uneven, and the digestion is not thorough.
2. When stacking, the bags are needed to be manually cut, and the dust is seriously raised on site, so that the environmental risk is caused.
In view of this, the present utility model has been made.
Disclosure of Invention
The utility model aims to provide a bag breaking, screening and digestion integrated device for ton bag packaging smoke dust, which solves the problems of low efficiency and long piling and digestion time of manual bag cutting in the prior art.
Embodiments of the present utility model are implemented as follows:
in a first aspect, the utility model provides a bag breaking, screening and digestion integrated device for ton bag packaging smoke dust, which comprises a screening device, a bag breaking device, a conveying device and a humidifying device,
the bag breaker comprises two triangular bag breaking blades, each bag breaking blade comprises a first edge connected with a screen surface of the screening device, a second edge overlapped with a corresponding edge of the other bag breaking blade and a third edge provided with a cutting edge, and included angles are formed between the second edge and the screen surface and between the third edge and the screen surface;
the screening device is characterized in that a discharging bin is arranged below the screening surface of the screening device, an outlet of the discharging bin is connected with a material inlet of the conveying device, and a material outlet of the conveying device is connected with a material inlet of the humidifying device.
In an alternative embodiment, the included angle of the planes of the two bag breaking blades is 55-65 degrees; and/or an included angle between the third side of the bag breaking blade and the screen surface is 55-65 degrees.
In an alternative embodiment, the screening device is a vibrating screen and the bag breaking blade is welded to the screen bars of the vibrating screen.
In an alternative embodiment, a planetary discharge valve is arranged at the outlet of the discharging bin, a dust removing hole is formed in the upper portion of the discharging bin, and the dust removing hole is connected with a dust removing device through a dust removing pipeline.
In an alternative embodiment, the discharging bin is in an inverted cone shape, a reinforcing rib is arranged on the outer wall of the discharging bin, the reinforcing rib comprises more than two first reinforcing ribs arranged along a first direction and more than two second reinforcing ribs arranged along a second direction, and an included angle is arranged between the first direction and the second direction.
In an alternative embodiment, the top of screening plant is provided with loading attachment, loading attachment includes slide rail and can drive ton bag packing smoke and dust ash and follow the gliding slip subassembly of slide rail.
In an alternative embodiment, the screening device further comprises a storage bin, an outlet of the storage bin is located above a screening surface of the screening device, a feeding hole is formed in the top of the storage bin, and the sliding rail is located above the feeding hole.
In an alternative embodiment, the screening device further comprises a storage bin, an outlet of the storage bin is located above a screening surface of the screening device, and a feed inlet is formed in the side face of the storage bin.
In an alternative embodiment, a discharging bin is arranged below the discharging bin, and the conveying device comprises a bucket elevator, and a material inlet of the bucket elevator is arranged at the bottom of the discharging bin.
In an alternative embodiment, a dust cover is arranged at the top of the discharging bin, and a connecting port for being connected with an outlet of the discharging bin is arranged on the dust cover.
The embodiment of the utility model has the beneficial effects that:
the integrated device for breaking, screening and digestion of the ton bag packed smoke dust comprises a screening device, wherein large blocks in the screening device can be primarily separated, meanwhile, a bag breaker is arranged on the screening surface of the screening device, so that the ton bag can be broken rapidly, and the production efficiency can be improved. Adopt humidification device to carry out the humidification to the material after sieving, compare in the heap and add water and clear up, more be favorable to material and water intensive mixing, be favorable to improving and clear up effect and efficiency.
The bag breaker in the device comprises two bag breaking blades which are obliquely arranged, so that the materials can be conveniently split after being broken, and the materials can be conveniently and rapidly dropped from two sides of the conical surface.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings that are needed in the embodiments will be briefly described below, it being understood that the following drawings only illustrate some embodiments of the present utility model and therefore should not be considered as limiting the scope, and other related drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of an embodiment of the present utility model;
FIG. 2 is a schematic view of a screening device and a bag breaker according to an embodiment of the present utility model;
FIG. 3 is a schematic view of a screening apparatus in the direction A according to an embodiment of the present utility model;
FIG. 4 is a schematic view of a screening apparatus in the B-direction of an embodiment of the present utility model;
fig. 5 is a schematic structural view of a bag breaker according to an embodiment of the present utility model.
Icon 100-screening device; 110-blanking bin; 120-planetary discharge valve; 200-bag breaker; 210-bag breaking blade; 211-a first side; 212-a second side; 213-third side; 300-conveying device; 400-humidifying device; 500-a dust removal device; 600-feeding device; 610-slide rail; 620-a sliding assembly; 700-storage bin; 800-a discharging bin.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more apparent, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model, and it is apparent that the described embodiments are some embodiments of the present utility model, but not all embodiments of the present utility model. The components of the embodiments of the present utility model generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the utility model, as presented in the figures, is not intended to limit the scope of the utility model, as claimed, but is merely representative of selected embodiments of the utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further definition or explanation thereof is necessary in the following figures.
In the description of the present utility model, it should be noted that, directions or positional relationships indicated by terms such as "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., are directions or positional relationships based on those shown in the drawings, or are directions or positional relationships conventionally put in use of the inventive product, are merely for convenience of describing the present utility model and simplifying the description, and are not indicative or implying that the apparatus or element to be referred to must have a specific direction, be constructed and operated in a specific direction, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," "third," and the like are used merely to distinguish between descriptions and should not be construed as indicating or implying relative importance.
Furthermore, the terms "horizontal," "vertical," and the like do not denote a requirement that the component be absolutely horizontal or overhang, but rather may be slightly inclined. As "horizontal" merely means that its direction is more horizontal than "vertical", and does not mean that the structure must be perfectly horizontal, but may be slightly inclined.
In the description of the present utility model, it should also be noted that, unless explicitly specified and limited otherwise, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
Referring to fig. 1 to 5, the present embodiment provides a bag breaking, screening and digestion integrated device for ton bag packaging of dust, which comprises a screening device 100, a bag breaker 200, a conveying device 300 and a humidifying device 400,
the bag breaker 200 comprises two triangular bag breaking blades 210, each bag breaking blade 210 comprises a first edge 211 connected with a screen surface of the screening device 100, a second edge 212 overlapped with a corresponding edge of the other bag breaking blade 210, and a third edge 213 provided with a cutting edge, and included angles are formed between the second edge 212 and the third edge 213 and the screen surface;
a discharging bin 110 is arranged below the screen surface of the screening device 100, an outlet of the discharging bin 110 is connected with a material inlet of a conveying device 300, and a material outlet of the conveying device 300 is connected with a material inlet of a humidifying device 400.
The integrated device is cleared up in broken bag screening of ton bag packing smoke and dust ash that this embodiment provided, the during operation is earlier with ton bag packing smoke and dust ash transfer to screening plant 100 on, be provided with broken bag ware 200 on screening plant 100's the sieve face, can scratch ton bag when ton bag packing smoke and dust ash falls on broken bag ware 200, the dust ash of the inside scatters on the sieve face, some bigger granule and ton bag packing that mix with in the dust ash are trapped in the sieve face top, can collect and handle as required, the dust and dust through the sieve face is transferred to humidification device 400 through conveyor 300 and is cleared up, transfer to the assigned position from humidification device 400 after the humidification is accomplished, fully clear up can.
The screening device 100 in this embodiment may select a vibrating screening device 100, and the screening surface may impact the ton bag during the vibrating process, which is more beneficial to breaking the bag and screening dust in the ton bag.
The second edge 212 of the bag breaking blade 210 in the bag breaker 200 can be sharpened, which plays a role similar to a knife edge, thereby being beneficial to improving the bag breaking efficiency; in this embodiment, the bag breaker 200 includes two bag breaking blades 210, and compared with the case that three bag breaking blades 210 and a screen surface enclose an approximately closed area, the bag breaking effect is better, in this embodiment, the shape opening enclosed by the two bag breaking blades 210 and the screen surface faces the direction of the material moving on the screen surface, so as to avoid the accumulation of the material enclosed by the two bag breaking blades 210 and the screen surface, and in general, the screen surface of the screening device 100 is slightly inclined, and at this time, the shape opening enclosed by the two bag breaking blades 210 and the screen surface is set towards the end with lower screen surface.
The humidification device 400 in this embodiment can include the casing and set up the auger in the casing, and casing one end is provided with feed inlet and water inlet, and the other end is provided with the discharge gate, and behind the fume and dust entering humidification device 400's the casing, constantly mix with the water that the water inlet comes, then leave from the discharge gate, compare the heap and clear up, efficiency is higher.
In some embodiments, the included angle between the planes of the two bag-breaking blades 210 is 55-65 °; and/or, the included angle between the third side 213 of the bag breaking blade 210 and the screening surface is 55-65 °, which is beneficial to rapid bag breaking and rapid screening of soot.
In some embodiments, the screening device 100 is a vibrating screen and the bag breaker blade 210 is welded to the screen bars of the vibrating screen.
The screen surface of vibrations strip sieve includes the reel and fixes the reel on the reel, forms the bar sieve mesh between the adjacent reel, and broken bag blade 210 welds on the reel, and the connection is more firm, can bear ton bag's pressure more, can reduce broken bag ware 200 and damage under ton bag pressure.
In some embodiments, the planetary discharge valve 120 is disposed at the outlet of the lower bin 110, and a dust removing hole is disposed at the upper portion of the lower bin 110, and the dust removing hole is connected with the dust removing device 500 through a dust removing pipe.
The vibration device is correspondingly provided with the dust removing device 500, so that the influence of the diffusion of materials on the production environment can be reduced to a certain extent, and the existence of the lower bin 110 is favorable for the relatively sealed connection of the following equipment on one hand, and on the other hand, the dust removing device 500 is used for exhausting and removing dust in the process, the lower bin 110 is favorable for transferring dust-containing gas above the screen surface to the dust removing device 500, so that the dust removing effect of the dust removing device 500 is improved.
In some embodiments, the lower bin 110 is in an inverted cone shape, and a reinforcing rib is disposed on an outer wall of the lower bin 110, and the reinforcing rib includes more than two first reinforcing ribs disposed along a first direction and more than two second reinforcing ribs disposed along a second direction, and an included angle is disposed between the first direction and the second direction. The reinforcing ribs are arranged on the outer side of the lower bin 110, the strength of the bin wall of the lower bin 110 is improved, the first reinforcing ribs and the second reinforcing ribs are arranged in a staggered mode to form grids, the bidirectional reinforcing effect is better, and in some embodiments, an included angle between the first reinforcing ribs and the second reinforcing ribs is 90 degrees.
In some embodiments, a feeding device 600 is disposed above the screening device 100, and the feeding device 600 includes a sliding rail 610 and a sliding assembly 620 capable of driving the ton bag packaging dust to slide along the sliding rail 610.
Adopt slide rail 610 and slip subassembly 620 cooperation to carry out the material loading, compare in artifical material loading or adopt fork truck etc. to carry out the material loading, more be favorable to promoting efficiency, reduce operating personnel load. The sliding component 620 includes a component capable of sliding on the sliding rail 610 and a component capable of clamping the ton bag, in this embodiment, the sliding rail 610 and the component capable of sliding on the sliding rail 610 can be selected by a person skilled in the art, and the component capable of clamping the ton bag can be selected by a person skilled in the art from the existing manipulator and other structures, and can be selected as needed in the art.
In some embodiments, the screening device further comprises a storage bin 700, an outlet of the storage bin 700 is located above a screening surface of the screening device 100, a feed opening is formed in the top of the storage bin 700, and the sliding rail 610 is located above the feed opening.
If the distance between the moving assembly of the load ton bag and the screen surface is long, the storage bin 700 may be disposed above the screen surface to provide a buffer function in order to minimize the impact on the screen surface when the ton bag falls.
In some embodiments, the device further comprises a storage bin 700, an outlet of the storage bin 700 is located above a screening surface of the screening device 100, and a feeding hole is formed in the side face of the storage bin 700, so that manual feeding can be facilitated by using a forklift and other devices.
In some embodiments, the discharging bin 800 is disposed below the discharging bin 110, and the conveying device 300 includes a bucket elevator, and a material inlet of the bucket elevator is located at the bottom of the discharging bin 800.
In some embodiments, the conveying device 300 may be a conveyor belt, a pipeline, or the like, but if there is a certain height difference between the discharging bin 110 and the humidifying device 400, the conveying device 300 may be a bucket elevator.
In some embodiments, a dust cover is disposed on the top of the discharging bin 800, and a connection port for connecting with the outlet of the discharging bin 110 is disposed on the dust cover, so as to reduce the diffusion of dust as much as possible.
The above description is only of the preferred embodiments of the present utility model and is not intended to limit the present utility model, but various modifications and variations can be made to the present utility model by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.
Claims (10)
1. The integrated device for breaking, sieving and digestion of ton bag packed smoke dust is characterized by comprising a sieving device, a bag breaking device, a conveying device and a humidifying device,
the bag breaker comprises two triangular bag breaking blades, each bag breaking blade comprises a first edge connected with a screen surface of the screening device, a second edge overlapped with a corresponding edge of the other bag breaking blade and a third edge provided with a cutting edge, and included angles are formed between the second edge and the screen surface and between the third edge and the screen surface;
the screening device is characterized in that a discharging bin is arranged below the screening surface of the screening device, an outlet of the discharging bin is connected with a material inlet of the conveying device, and a material outlet of the conveying device is connected with a material inlet of the humidifying device.
2. The integrated device for breaking, screening and digestion of ton bag packaged smoke dust according to claim 1, wherein an included angle of a plane where two bag breaking blades are positioned is 55-65 degrees; and/or an included angle between the third side of the bag breaking blade and the screen surface is 55-65 degrees.
3. The integrated device for breaking, sieving and digestion of ton bag packed soot according to claim 1, wherein said sieving device is a vibrating screen, and said breaking blade is welded to the screen bar of said vibrating screen.
4. The integrated device for breaking, screening and digestion of ton bag packaged smoke dust according to claim 1, wherein a planetary discharge valve is arranged at the outlet of the discharging bin, a dust removing hole is formed in the upper portion of the discharging bin, and the dust removing hole is connected with a dust removing device through a dust removing pipeline.
5. The integrated device for breaking, screening and digestion of ton bag packaged smoke dust according to claim 1, wherein the lower bin is in an inverted cone shape, reinforcing ribs are arranged on the outer wall of the lower bin, the reinforcing ribs comprise more than two first reinforcing ribs arranged along a first direction and more than two second reinforcing ribs arranged along a second direction, and an included angle is arranged between the first direction and the second direction.
6. The integrated device for breaking, screening and digestion of ton bag packed soot according to claim 1, wherein a feeding device is arranged above the screening device, and the feeding device comprises a sliding rail and a sliding component capable of driving the ton bag packed soot to slide along the sliding rail.
7. The integrated device for breaking, screening and digestion of ton bag packaged smoke dust according to claim 6, further comprising a storage bin, wherein an outlet of the storage bin is located above a screening surface of the screening device, a feed opening is formed in the top of the storage bin, and the sliding rail is located above the feed opening.
8. The integrated device for breaking, screening and digestion of ton bag packed soot according to claim 1, further comprising a storage bin, wherein an outlet of the storage bin is positioned above a screening surface of the screening device, and a feed inlet is arranged on a side surface of the storage bin.
9. The integrated device for breaking, screening and digestion of ton bag packed soot according to claim 1, wherein a discharging bin is arranged below the discharging bin, the conveying device comprises a bucket elevator, and a material inlet of the bucket elevator is positioned at the bottom of the discharging bin.
10. The integrated device for breaking, screening and digestion of ton bag packed soot according to claim 9, wherein a dust cover is arranged at the top of the discharging bin, and a connection port for being connected with an outlet of the discharging bin is arranged on the dust cover.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321186544.2U CN220159876U (en) | 2023-05-16 | 2023-05-16 | Broken bag screening and digestion integrated device for ton bag packaging smoke dust |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321186544.2U CN220159876U (en) | 2023-05-16 | 2023-05-16 | Broken bag screening and digestion integrated device for ton bag packaging smoke dust |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220159876U true CN220159876U (en) | 2023-12-12 |
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ID=89057094
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321186544.2U Active CN220159876U (en) | 2023-05-16 | 2023-05-16 | Broken bag screening and digestion integrated device for ton bag packaging smoke dust |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220159876U (en) |
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2023
- 2023-05-16 CN CN202321186544.2U patent/CN220159876U/en active Active
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